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Model 106-H Ozone Monitor Manual Rev. D-2

iii

CALIBRATION

5.1

Equipment Required .............................................................................................................. 24

5.2

Calibration Procedure ............................................................................................................ 24

5.2.1

Instrument Preparation ............................................................................................. 24

5.2.2

Measurement of Zero Gas ....................................................................................... 25

5.2.3

Measurement of Ozone Standards .......................................................................... 25

5.2.4

Calibration Curve ..................................................................................................... 25

PERIODIC ZERO AND SPAN CHECKS

LABELED INSTRUMENT PHOTOS

REPLACEMENT PARTS

SERVICE LOG

Appendix A: Using the 2B Technologies Display and Graphing Software

Appendix B: Installation and Use of the USB Connection (for older versions of the Model 106

and/or Windows)

Содержание 106-H

Страница 1: ...al Rev D 2 i Ozone Monitor 2B Technologies Inc OPERATION MANUAL Models 106 H and OEM 106 H Copyright 2018 2B Technologies Inc All rights reserved Technical Support www twobtech com techsupport techsupport twobtech com 1 303 273 0559 ...

Страница 2: ...raging and Data Logging Using the Menu 9 3 6 1 To Average the Data without Logging 9 3 6 2 To Log Data 10 3 7 To Stop Logging Data 11 3 8 To Set the Time and Date 11 3 9 To Change the Ozone Temperature and Pressure Measurement Units 12 3 10 To Auto Zero the Instrument 12 3 11 To Change the Calibration Parameters 13 3 12 Collecting Data over the USB or Serial Port in Real Time 14 3 12 1 Data Acquis...

Страница 3: ...t of Zero Gas 25 5 2 3 Measurement of Ozone Standards 25 5 2 4 Calibration Curve 25 6 PERIODIC ZERO AND SPAN CHECKS 26 7 LABELED INSTRUMENT PHOTOS 27 8 REPLACEMENT PARTS 29 9 SERVICE LOG 30 Appendix A Using the 2B Technologies Display and Graphing Software 32 Appendix B Installation and Use of the USB Connection for older versions of the Model 106 and or Windows 36 ...

Страница 4: ...Manual Rev D 2 iv IDENTIFICATION RECORDS Record the following information for future reference Unit serial number ______________________________________ Warranty start date _______________________________________ date of receipt ...

Страница 5: ...cember 2011 Revision D 1 serial no 932H and above July 2017 Revision D 2 March 2018 In Section 2 clarified the flow information in the Specifications table In Section 3 18 added reference to our new Technical Note 45 about using the relays TRADEMARKS PATENTS 2B Technologies 2B Tech 2B and Ozone Monitor are trademarks of 2B Technologies Inc CONFIDENTIALITY The information contained in this manual m...

Страница 6: ...ase click on the Ticket link provided to continue to communicate with us directly over the internet The web ticket approach to customer service allows us to better track your problem and be certain that you get a timely response We at 2B Tech pride ourselves on the excellent customer service we provide You may also contact us by email at techsupport twobtech com or by phone at 1 303 273 0559 In ei...

Страница 7: ...provided herein are the Customer s sole and exclusive remedies In no event shall 2B Technologies be liable for direct indirect special incidental or consequential damages including loss of profits whether based on contract tort or any other legal theory The Ozone Monitor manual is believed to be accurate at the time of publication and no responsibility is taken for any errors that may be present I...

Страница 8: ... Netzstecker ziehen WARNHINWEIS Dieses auf dem Gerät weist darauf hin dab der Anwender zuerst das entsprechende Kapitel in der Bedienungsanleitung lesen sollte WARNHINWEIS Wenn das Gerät nicht wie durch die Firma 2B Technologies Inc USA vorgeschrieben und im Handbuch beschrieben betrieben wird können die im Gerät eingebauten Schutzvorrichtungen beeinträchtigt werden ITALIANO ATTENZIONE Qualsiasi i...

Страница 9: ...length of a low pressure mercury lamp Fortunately few molecules found in ozone process streams absorb at this wavelength Figure 1 1 is a schematic diagram of the Ozone Monitor Ozone is measured based on the attenuation of light passing through a 0 1 cm absorption cell fitted with sapphire windows A low pressure mercury lamp is located on one side of the absorption cell and a sample photodiode is l...

Страница 10: ...ntration can be expressed as a mixing ratio in percent by volume vol The fraction of the sample that is ozone can then be calculated and used to determine the ozone concentration in percent by weight in either air wt air or oxygen wt O2 in g m3 or in Ng m3 The instrument displays and records the cell temperature and pressure in addition to the ozone concentration The cell pressure is displayed and...

Страница 11: ...2 5 Section 3 10 Section 6 an accurate zero correction can be measured from time to time using zero gas and the auto correct function of the instrument 2 SPECIFICATIONS Model 106 H and Model OEM 106 H Measurement Principle UV Absorption at 254 nm single beam Measurement Interval 2 s Linear Dynamic Range 0 20 wt Resolution 0 01 wt Precision 1σ for 10 s average aka rms noise Greater of 0 01 wt O2 or...

Страница 12: ... VDC nominally 325 mA at 12 VDC 3 9 watt Digital Data Outputs USB RS232 LCD display Analog Data Outputs 0 2 5 V Analog 4 20 mA user scalable in menu Relays with 2 Setpoints Two available Relay 1 responds based on user s ozone set points Relay 2 responds based on user s ozone set points OR responds based on diagnostics T P flow lamp voltage Bluetooth Option Available Yes Size Standard 3 6 x 7 9 x 9...

Страница 13: ...ng a battery be certain to attach the positi ve red and negative black wires correctly Batteries and battery chargers are available from 2B Technologies A circuit breaker and diode are installed on the circuit board in case of an electrical short or incorrect battery attachment If activated the breaker will reset itself after a few minutes Lead acid batteries are available from numerous manufactur...

Страница 14: ...laced in a thermally insulated box 3 2 5 Checking the Zero Offset Check the zero measurement occasionally or if the instrument has not been used recently The zero offset of the instrument can be measured by first purging the instrument with zero gas at a minimum flow rate of 0 2 L min for at least 2 minutes For an accurate measurement the instrument must have been turned on long enough for the int...

Страница 15: ...he following diagram summarizes the complete instrument Menu Admin Dat Avg Cfg Lmp 1h 10s 5m Log End Xmt D T Cal I O Unt D T 10 32 21 14 10 2009 Bdr Ext Hrs T P Cfg REL2 V_OUT 1m O3 Main Menu Zero 2s Ser USB REL1 2400 4800 19200 Figure 3 1 Instrument Menu ...

Страница 16: ...n making measurements again select and click on the left arrow Rotate the Select switch until the cursor is under the A in Admin Press the Select switch to enter the Admin Menu Admin Menu Dat Avg Cfg Lmp where Dat Avg Cfg and Lmp are submenus that may be selected A blinking cursor will show across the D of the Dat submenu The Select switch may be rotated clockwise or counterclockwise to move the c...

Страница 17: ...tions for the units used for T P and O3 Two seconds later this display will be followed by O3 3 62 wt O2 15 07 19 07 17 showing that the time is 3 07 p m and the date is 19 July 2017 3 6 Data Averaging and Data Logging Using the Menu 3 6 1 To Average the Data without Logging Averaging modes can be selected by choosing Avg from the Admin Menu Avg Menu 2s 10s 1m 5m 1h Rotate the Select switch to mov...

Страница 18: ...logging data select the Dat submenu from the Admin Menu using the Select switch The display will now show Dat Menu Xmt Log End To start logging data rotate the Select switch to move the cursor to Log and click to select the logging mode You will then receive the prompt Overwrite Data No Yes Warning If you start logging all data previously stored in the logger will be irretrievably lost If you have...

Страница 19: ...return to the Dat submenu to transmit the data to a computer by clicking on Xmt see Section 3 14 below The stored data will reside in memory even when new measurements are being made and can be transmitted using the Xmt function as often as you like However all stored data are lost once logging is started again using the Log function Thus you should always transmit your data to a computer before r...

Страница 20: ...oncentrations will now be calculated and reported in the chosen units Select T P from the Unt submenu to change the temperature and pressure units T P Units Menu T C P mbar You may now select units of C F or K for temperature and mbar psi or torr for pressure using the same procedure used to set the units for ozone concentration 3 10 To Auto Zero the Instrument Check the zero measurement occasiona...

Страница 21: ...accurate see Section 5 To change the calibration parameters choose the Cfg submenu from the Admin Menu and click on Cal to obtain the display Cal Menu vol Z 0 03 S 1 012 Here Z is an applied offset in this case 0 03 vol and S is the slope applied in this case 1 012 The value of Z will be 0 00 if you have performed the auto zeroing procedure described above You can provide an offset however by chan...

Страница 22: ...ions of the Model 106 instruments i e having two relays rather than one serial no 932H and computers running newer versions of Windows If using earlier versions of the Model 106H and or earlier versions of Windows download the USB driver http twobtech com downloads html and follow the installation instructions that were in the manual that was included with your instrument reproduced and updated in...

Страница 23: ...ay month year The user should separately make note of the instrument settings for units ozone temperature pressure baud rate and averaging time A typical data line would read 1 03 31 7 835 9 1 28888 0 99086 01 03 10 18 40 55 where in this example Ozone 1 03 wt O2 Cell temperature 31 7 C Cell pressure 835 9 mbar 1 atm 1013 mbar Reference Photodiode voltage 1 28888 volts Sample Signal 0 99086 volts ...

Страница 24: ...ee Section 3 12 2 8 bits no parity 1 stop bit Click the Select button to obtain the Main Menu and then the Admin Menu Go to the Dat submenu by clicking on Dat Next click on Xmt The message Logged Data will be written to the USB or serial port followed by a carriage return and all of the lines of logged data After all data are transmitted the message End of Logged Data and a carriage return are wri...

Страница 25: ...g units of vol and waits for new setting followed by a carriage return s Displays current slope calibration setting and waits for new setting followed by a carriage return u Set the zero offset for the pressure sensor c Clock menu displays current date and time and waits for d or t to be entered From clock menu d Asks to enter date in DDMMYY format t Asks to enter time in HHMMSS format Y Set all c...

Страница 26: ...ng by scrolling the individual digits in the scaling factor of either the voltage or current Thus the instrument is not limited to a fixed number of ranges common to most ozone monitors Instead any range can be defined 3 17 To Read the Number of Hours of Ozone Monitor Use The instrument keeps track of the total number of hours of use This is helpful for determining when the instrument should be se...

Страница 27: ...on of connecting to the relays and using them to control an ozone generator alarms or for creating a system override https twobtech com docs tech_notes TN045 pdf 3 19 Lamp Test If the instrument is excessively noisy standard deviation greater than 0 02 wt or always reads near zero in the presence of ozone or if the Low Lamp light is turned on it is useful to perform the lamp test to make sure that...

Страница 28: ... lamp may need replacement and or the absorption cell may need cleaning or replacement The normal state is OFF The Invalid Reading indicator is not yet operational In a future revision the LED will indicate when there is insufficient flow through the instrument The normal state is OFF The top light is the Cell Dirty indicator When an auto zero is being conducted this light will activate if the abs...

Страница 29: ...perational In a future revision the LED will indicate when there is insufficient flow through the instrument The normal state is OFF Low Lamp Indicates that the lamp intensity measured by the reference photodiode is below 0 6 volts The normal state is OFF Power On Indicates that there is power to the instrument and that the main circuit board is working properly The normal state is ON The followin...

Страница 30: ...ed between analog output and recording device Wrong scaling factor selected In menu Check continuity of your analog cable to your recording device and make sure correct connector pins are being used see Section 3 16 Check and reset analog output scaling factor in the Menu Select switch does not work Bad solder joint to circuit board or damaged select switch Remove top cover and check solder connec...

Страница 31: ...ludes cleaning of the entire flow path with methanol testing of all components for proper function and calibration against an IOA traceable standard The best way to contact us for service is to log a customer service ticket at www twobtech com techsupport Normally you will hear back from us by email within a few hours Or call us at 1 303 273 0559 There is a great deal of technical information abou...

Страница 32: ...Required For routine calibration an instrument can be calibrated against a working ozone standard which is an ozone monitor that has been calibrated against the IOA KI method The equipment that is needed to carry out the calibration is commercially available Calibration using a working ozone standard involves the generation of ozone concentrations that are simultaneously measured by the working st...

Страница 33: ...ds At least 5 ozone concentration standards are recommended over the range of interest 5 For each ozone concentration standard record the response of the ozone monitor as well as the working standard 5 2 4 Calibration Curve 1 Plot the Model 106 H Monitor responses y axis versus the corresponding standard ozone concentrations x axis 2 Fit the data to a straight line y mx b using the linear regressi...

Страница 34: ...urement of Zero Gas Section 5 2 2 above 2 A span check is performed by sampling an ozone concentration at the high end of the concentration range of interest following the Measurement of Ozone Standards Section 5 2 3 above 3 Average measurements from the zero check or span check should be within the instrument specifications If the measurements are not within specifications this is an indication o...

Страница 35: ...ector in photo Microprocessor Calibration Sticker Location Lamp Connector 5 V Regulator Cell Heater Connector 12 V Power In USB Connector Serial Port Analog Out Relay Connectors Pressure Relief Device bottom Pressure Sensor top Pressure Relief Scrubber Sample Photodiode Connector Reference Photodiode Connector Power Switch Connector Temperature Connector Select Switch ...

Страница 36: ... 2 Front Plate of the Model 106 H Figure 7 3 Back Panel of the Model 106 H Select Switch USB Connector Programming Jumper Serial Port Analog Out Relay Connector 1 Inlet LCD Serial Number 12 V Power In Outlet Power Switch Indicator LEDs Relay Connector 2 ...

Страница 37: ...ull and updated list of parts and pricing http twobtech com parts online html Part Number Description OZLAMPAS106H Lamp assembly OZDSP106 LCD display and cable PDASSEMBLY106 Photodiode assembly and cable OZCELL106H Absorption cell assembly SELECTSWITCH106 Select switch RELCON Relay connector RS232BRKOUT RS232 breakout connector SERCABL Serial port cable to computer USBCABLE USB Cable USB A to USB ...

Страница 38: ...Model 106 H Ozone Monitor Manual Rev D 2 30 9 SERVICE LOG Date Hours Calibrated Cleaned New Lamp Other ...

Страница 39: ...Model 106 H Ozone Monitor Manual Rev D 2 31 Date Hours Calibrated Cleaned New Lamp Other ...

Страница 40: ...nd select the Software tab Click the link for 2B Tech Display and Download Software Follow the instructions doing the two installations if needed and choosing to save the setup exe file Double click the setup exe download to launch the 2B Data Display application Connecting Devices Connect to an Ozone Monitor 1 Select the device you are connecting to from Settings Select Device use 106 H setting 2...

Страница 41: ... Avg submenu on the instrument Connect to Weather Station Davis Vantage Pro 1 Be sure the weather station is physically connected to the USB port or Serial port of the computer 2 Select the COM port for the weather station from Settings Weather Connection Settings 3 Select Retrieve Weather Data from the Weather Link menu A window will appear and the software will try to retrieve the weather statio...

Страница 42: ...ta from the serial port are displayed From this tab the user can also send commands through the serial port by typing on the keyboard This is only applicable if the device that is connected accepts serial commands See the instrument manual for a list of the serial commands This buffer window can also be used for troubleshooting for instances when the baud rate device or serial port is unknown For ...

Страница 43: ...nd path of the file if you wish 4 Click on the Save button Opening Files 1 To open a file click Open from the File menu 2 Navigate to the folder where the file was stored 3 Select either the txt file or the excel file and press Open 1 NOTE To view weather data you must open the corresponding CSV file 4 Choose the correct device associated with the file a If you are unsure open the file in a text e...

Страница 44: ...H Ozone Monitor older version 1 relay and or PC Computer with Windows 2000 XP Vista or earlier Driver Installation 1 Download the 106 USB driver from 2B Tech s website http twobtech com downloads html 2 Navigate to the folder labeled cdc_NTXP and double click on it 3 Unzip the contents to a folder on the desktop or any area you wish 4 With the Model 106 off attach the USB cable from the Model 106 ...

Страница 45: ...el 106 H Ozone Monitor Manual Rev D 2 37 7 Navigate to folder where you unzipped the cdc_NTXP 8 Select Continue Anyway when this window appears 9 After a few seconds the driver will be finished installing ...

Страница 46: ...installation is complete determine which COM port the connection is using This can be done by the following procedure 1 If using Windows XP Vista 7 go to the control panel and select System 2 Click on the Hardware tab 3 Click the Device Manager button 4 Press the sign next to Ports ...

Страница 47: ...ction Plug the USB cable in after the powering the Model 106 to ensure correct functionality When setting up your software or terminal emulator choose the correct com port listed in the Device manager Use these baud rate settings 2400 8 bits no parity 1 stop bit Use 2B Technologies Display and Graphing Software free download from http twobtech com software htm or other software such as HyperTermin...

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