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Zmotion XPCIE1028, Manual

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Page: 9 / 55

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XPCIE1028 Motion Control Card User Manual V1.0

1.4.

Hardware Installment

Size: 120*106mm

The card slot interface is designed according to the standard card of PCIE*1, and it

is compatible with from PCIE*1 to PCIE*6.

P

CI doesn’t support plug in or pull out when in hot, so please close the computer

before inserting and pulling the card.

Please handle it carefully. Before touching the control card circuit or

inserting/pulling the control card, please wear anti-static gloves or touch an

effectively grounded metal object to discharge the human body to prevent

possible static electricity from damaging the motion control card.

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Summary of Contents for XPCIE1028

Page 1: ......

Page 2: ...e ZMC controller software and the introduction and routine of each command please refer to the ZBASIC software manual Information contained in this manual is only for reference Due to improvements in...

Page 3: ...ded into Danger and Caution Failure to operate as required may result in moderate injury minor injury or equipment damage Please keep this guide in a safe place for reading when needed and be sure to...

Page 4: ...t the insulation distance between cables will not be reduced after the cables are installed on the terminal block Notice Avoid metal shavings and wire ends falling into the hardware circuit board duri...

Page 5: ...nal Interface 13 3 4 1 ACC37 Wiring Board 13 3 4 2 Wiring Board Terminal Definition 14 3 5 IN Digital Input 15 3 5 1 Digital Input Specification Wiring 16 3 5 2 Basic Usage Method 17 3 6 OUT Digital O...

Page 6: ...Motion Control Card User Manual V1 0 6 1 ZDevelop Software Usage 40 6 2 PC Upper Computer Program Application 45 Chapter VII Run and Maintain 48 7 1 Regular Inspection and Maintenance 48 7 2 Common Pr...

Page 7: ...hmark i5 4 generation 4 cores or above main frequency not lower than 2GHZ running memory above 8G and hard disk above 256M XPCIE1028 motion control cards need to be used with MotionRT7 1 2 Function Fe...

Page 8: ...gear position latch synchronous follow virtual axis and other functions Support pulse closed loop pitch compensation and other functions Support multi file and multi task programming in ZBasic A varie...

Page 9: ...6 PCI doesn t support plug in or pull out when in hot so please close the computer before inserting and pulling the card Please handle it carefully Before touching the control card circuit or inserti...

Page 10: ...Avoid direct sunlight installation In order to facilitate ventilation and controller replacement 2 3cm should be left between the upper and lower parts of the controller and the installation environm...

Page 11: ...peed outputs Highest Pulse Frequency 10MHz Power Supply Input 24V DC input Dimensions 120 106mm 2 2 Order Information Interface Optional Functions Definition Description License Parameter Frame R1 sui...

Page 12: ...be used at most AX24 24 axes can be used at most AX32 32 axes can be used at most AX64 64 axes can be used at most Motion Valid motion control functions MOO point to point MO2 point to point electron...

Page 13: ...ut pulse signal output P701 IO Signal Interface 1 IN signal with multi function power input encoder signal output P706 Local axis interface 1 Include differential pulse output encoder feedback and IO...

Page 14: ...which also needs to be supplied by DC24V power and it is connected through PIN66 EGND and PIN67 E24V of the 5 08mm screw type wiring terminal Specification Item Description Voltage DC24V 10 10 The cu...

Page 15: ...24 IN3 High speed input 3 latch R3 7 OUT4 High speed output 4 25 IN4 High speed in 4 encoder EA1 8 OUT5 High speed output 5 26 IN5 High speed in 5 encoder EB1 9 OUT6 High speed output 6 27 IN6 High s...

Page 16: ...t of XPCIE1028 is an isolated IO port please input the power supply of the IO port from EGND and E24V 3 3 P706 Signal Interface P706 is the main interface controlled by the motor It supports 1 differe...

Page 17: ...t protection The maximum output current of XPCIE1028 is 300mA which can be directly connected to most of loads Please calculate the current The IO port of XPCIE1028 is an isolated IO port please input...

Page 18: ...eneral input signal 15 5 IN16 I Non isolated general input signal 16 6 IN17 I Non isolated general input signal 17 7 IN18 I Non isolated general input signal 18 8 IN19 I Non isolated general input sig...

Page 19: ...al output signal 21 25 OUT22 O Non isolated general output signal 22 26 OUT23 O Non isolated general output signal 23 27 OUT24 O Non isolated general output signal 24 28 OUT25 O Non isolated general o...

Page 20: ...times in the form are typical based on the resistive load and may change when the load circuit changes Wiring Reference 1 General input XPCIE1028 motion control card provides users with isolated gener...

Page 21: ...ystem this connection also can be omitted 3 5 2 Basic Usage Method 1 Please follow the above wiring instructions to wiring correctly 2 After powered on please connect to ZDevelop 3 State values of cor...

Page 22: ...tion optoelectronic isolation Note The times in the form are typical based on the resistive load and may change when the load circuit changes Due to the leak type output the shutdown of the output wil...

Page 23: ...also can be omitted The E24V port is the freewheeling clamp port of this part of the digital output port When this port is suspended each output port will not have the freewheeling function It needs...

Page 24: ...fication Wiring Single ended axis single ended pulse and single ended encoder interface locate in IO signal terminal Specification Item Description Pulse direction PUL DIR signal type Single ended out...

Page 25: ...Motion Control Card User Manual V1 0 2 Single ended encoder wiring reference 3 7 2 Local Axis Interface Specification Wiring P706 is a differential pulse output interface with encoder feedback and the...

Page 26: ...ial output signal Voltage range 0 5V Max frequency 10MHz Isolation method Non isolated EA EB EZ Signal type Differential input signal Voltage range 0 5V Max speed ratio 10Mbps 5V GND Max output curren...

Page 27: ...wiring principle of the differential pulse axis interface is shown in the figure above and the wiring methods of different types of drivers are different please connect carefully Please use STP espec...

Page 28: ...wiring correctly 2 After powered on please connect to ZDevelop 3 Set basic motion parameters such as ATYPE UNITS SPEED ACCEL FED_IN REV_IN etc 4 There are many parameters related to pulse axis they ca...

Page 29: ...XPCIE1028 Motion Control Card User Manual V1 0 5 Control corresponding motion through View Manual...

Page 30: ...Switch Appearance Usage Description DIP switch S200 is used to set ID of XPCIE1028 When no dial all are OFF ID is 0 When the first bit of S200 is dialed to ON ID is 1 When the second bit of S200 is di...

Page 31: ...Then 16 inputs and 16 outputs can be expanded at most Adapter Cable The 40P socket of the control card can be converted to DB37 through the ZP72 02 conversion cable and can be installed on the card s...

Page 32: ...XPCIE1028 Motion Control Card User Manual V1 0 Wiring Board For specific parameters of ACC37 7103 wiring board please refer to 3 3 1 ACC37 wiring board description...

Page 33: ...ert the motion control card into the slot securely and tighten the fixing screws on the baffle strip 4 Remove a baffle bar adjacent to the slot and fix the adapter board on the slot of the chassis wit...

Page 34: ...ZMotionRT64 sys file can be installed Method 2 install manually 1 Open the Device Manager menu and select the PCI device in Other Devices 2 If there are multiple PCI devices right click Properties to...

Page 35: ...XPCIE1028 Motion Control Card User Manual V1 0 3 Find PCI Device right click to select update drive program...

Page 36: ...XPCIE1028 Motion Control Card User Manual V1 0 4 Select browse my PC to check drive program 5 Click browse and select driver folder...

Page 37: ...XPCIE1028 Motion Control Card User Manual V1 0 6 Click next step 7 Wait until installed click close...

Page 38: ...XPCIE1028 Motion Control Card User Manual V1 0 8 If there is ZMotionRTController in the device manager the installation is successful...

Page 39: ...Bus Protocol MotionRT710 supports the ETHERCAT network port of XPCIE and also supports the common network port of the computer as ETHERCAT 1 On the Windows network connection interface select the netw...

Page 40: ...XPCIE1028 Motion Control Card User Manual V1 0 2 Select installation from disk...

Page 41: ...XPCIE1028 Motion Control Card User Manual V1 0 3 Brower drive position select ZMotionRtPacket inf...

Page 42: ...ftware cannot install this agreement If there is ZMotionRT64PacketProtocolDriver in the properties it means the installation is successful and you can add the corresponding network port bus protocol i...

Page 43: ...XPCIE1028 Motion Control Card User Manual V1 0...

Page 44: ...controller program quickly develop applications diagnose system operating parameters in real time and watch the motion controller The running program is debugged in real time and supports Chinese and...

Page 45: ...XPCIE1028 Motion Control Card User Manual V1 0 2 Click File New File select file type to build here select Basic click OK 3 Double click AutoRun enter task number 0...

Page 46: ...t basic file will be saved under zpj project automatically Save all means all files under this project will be saved 5 Click controller connect if no controller select connect to simulator Then connec...

Page 47: ...om download RAM download ROM if it is successful there is print indication at the same time program is downloaded into controller and runs automatically RAM it will not save when power off ROM it will...

Page 48: ...rent 8 Click View Scope to open oscilloscope Note When opening an project choose to open the zpj file of the project If only the Bas file is opened the program cannot be downloaded to the controller W...

Page 49: ...ndows linux Mac Android and wince and provides dll libraries in various environments such as vc c vb net and labview as shown in the figure below PC software programming refers to ZMotion PC Function...

Page 50: ...n basic box click next or finish 4 Find C function library provided by manufacturer Routine is below 64 bit library 5 Copy all DLL related library files under the above path to the newly created proje...

Page 51: ...ion lib Related header files zauxdll2 h zmotion h Item 2 Add static libraries and related header files in sequence in the pop up window 7 Declare the relevant header files and define the controller co...

Page 52: ...cle of the motion controller can be appropriately adjusted according to the surrounding environment to make it work within the specified standard environment Check item Check content Inspection standa...

Page 53: ...sening Whether the cable is damaged aged cracked The cable must not have any abnormal appearance 7 2 Common Problems Problems Suggestions Motor does not rotate 1 Check whether the ATYPE of the control...

Page 54: ...IO board POWER led is ON RUN led is OFF 1 Check whether the power of the power supply is sufficient At this time it is best to supply power to the controller alone and restart the controller after ad...

Page 55: ...can be checked and captured after connection through serial port 3 When net port led is off please check wiring 4 Check whether controller power led POWER and running indicator led RUN are ON normall...

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