TROUBLESHOOTING
ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at
53
ZI-BAS205 / ZI-BAS250
53
20
TROUBLESHOOTING
WARNING
Danger due to electrical voltage! Handling the machine with the power supply
up can lead to serious injuries or even death. Always disconnect the machine from
the power supply before servicing or maintenance work and secure it against
unintentional or unauthorised reconnection!
Many possible sources of error can be excluded in advance if the machine is properly connected
to the mains.
If you are unable to carry out necessary repairs properly and/or do not have the required
training, always consult a specialist to solve the problem.
Trouble
Possible cause
Solution
Motor does not work
1.
Front doors open (limit switch)
2.
Motor, cable or plug defective
3.
Fuses burned
1.
Close front doors exactly
2.
Contact an electrician
3.
Contact an electrician
The motor starts up
slowly and does not
reach operating speed
1.
Voltage too low
2.
Coils damaged
3.
Capacitor burned
1.
Contact an electrician
2.
Contact an electrician
3.
Replacement of the capacitor by
a qualified electrician
Motor makes excessive
noise
Motor defect
Replacement of the motor by a
qualified electrician
Motor does not reach its
full power
Circuits in the network are
overloaded (other motors, etc.)
Do not use any other equipment or
motors on the same circuit
Motor overheats easily
1.
Overloading of the motor
2.
Insufficient cooling of the
motor
1.
Avoid overloading the motor
while cutting.
2.
Remove dust from the motor in
order to ensure optimal cooling
of the motor
Saw cut is rough or
wavy
1.
Saw blade is dull
2.
Tooth shape is not appropriate
for the material thickness
1.
Resharpen the saw blade
2.
Use a suitable saw blade
Workpiece pulls away
and/or splinters
Excessive cutting pressure and/or
the saw blade is not suitable for
use
Insert a suitable saw blade
Saw blade is not
running straight
1.
Saw band guide has been
wrongly set
2.
Wrong saw band
1.
Set the saw blade guide
according to the operating
instructions
2.
Select a saw blade according to
the operating instructions
Burn marks appear on
the wood during the
cutting work
1.
Blunt saw blade
2.
Wrong saw blade
1.
Change the saw blade
2.
Select a saw blade according to
the operating instructions
Saw blade jams during
cutting work
1.
Blunt saw blade
2.
Deposits on the saw blade
3.
Saw band guide has been set
poorly
1.
Change the saw blade
2.
Clean the saw blade
3.
Set the saw blade guide
according to the operating
instructions