Zetor CRYSTAL HD 150 Operator'S Manual Download

Page: 53 / 234

Urea tank

Add only urea!

Other media, even a small amount (e.g. diesel oil), lead to the destruction of the system.

If e.g. diesel oil was loaded and is present in the system, the whole system of urea injection must be

replaced!
If the loaded medium (e.g. diesel oil) does not reach the guide or export pump I of the dosing module,

all you have to do is to empty and thoroughly clean urea tanks.

Maintain cleanliness.

The tank for urea is located in the left side of the tractor
and is equipped with the blue plug of the filling hole.

The tank volume is 32 litres.

C18N078

ACQUAINTANCE WITH THE TRACTOR

Summary of Contents for CRYSTAL HD 150

Page 1: ...CRYSTAL HD 150 170 Tractor is Zetor Since 1946 OPERATOR S MANUAL 2 2018 150 170 2 2018 2 2018...

Page 2: ...and get a perfect overview of how to use the tractor with maximum efficiency during various kinds of work If you observe the rules of tractor operation and maintenance and driving safety your new trac...

Page 3: ...2...

Page 4: ...tank 26 Washer nozzle 26 Fluid reservoir for front axle brake control 26 Hydrostatic steering 27 Air cleaner 27 Cab filtration 27 Hitches 28 Inspection of fouling of coolers 28 After work with front i...

Page 5: ...th active carbon 50 Fuel tank 51 Fuel tank drain plug 51 Minimum fuel amount in the fuel tank 51 Urea tank 52 Instrument panel 53 Instrument panel signal lamps 53 Instrument panel instruments 54 Instr...

Page 6: ...airs and maintenance of the system of additional treatment of exhaust gases 88 Driving operation 89 Starting the engine 89 Blocking of the start 89 Non permitted starting 89 If you do not succeed in s...

Page 7: ...differential lock control 112 Driving up the slope 112 Driving down the slope 112 Foot brakes 113 Braking with one brake pedal 113 Turning on the one pedal braking system 114 Warning signalization of...

Page 8: ...139 Deactivation of the rear PTO shaft independent revolutions 140 Rear PTO shaft switch dependent speed ordinary mode of operation 141 Front PTO shaft 142 Activation of the front PTO shaft common wor...

Page 9: ...ltural machines attached to the front three point hitch 167 Wheel track chang 169 Front wheels track of front drive axle in tractors equipped with non removable discs 169 Toe in of the wheels of the f...

Page 10: ...engine 198 Filling the engine with oil 198 Replacing full continuous motor oil filter 199 Fuel filtering 200 Raw fuel filter clearing 200 Cartridge replacement in the raw fuel filter 200 Cartridge rep...

Page 11: ...ar axle kg 216 Permitted maximum weight of set tractor mounted machine kg 216 Manoeuvrability condition 216 Front tires steerability 217 Change of the load bearing capacity of the front tyres 217 Bear...

Page 12: ...ber 4 Tractor serial number When ordering spare parts and within all written and oral communication always specify the data of your tractor that should be written in the frames below Tractor type Trac...

Page 13: ...The right left front and back indications refer to the driving direction of the tractor C15N002 LOCATION OF SERIAL NUMBERS 12...

Page 14: ...n the production site on the customer s request This symbol is used to indicate the parts of the instructions for use related only to the models equipped with the diesel particulate filter DPF This sy...

Page 15: ...n the perfect condition all the time z Driving downhill without an engaged gear is forbidden z Switching the reversing lever at a speed over 10 km h is forbidden z Pay special attention when driving o...

Page 16: ...fied in the technical certificate of the tractor z Persons that are not authorized to work with the attached implement must not stand between the tractor and the hitched machine implement z Before put...

Page 17: ...against rozjet m clutch is disengaged remove the key from the switchbox and lock the cabin With stopped engine only z All work connected with refuelling cleaning lubricating and adjusting the tractor...

Page 18: ...f work or before a meal you should wash yourself with a mild agent and treat your hands with a suitable ointment or cream z When connecting and disconnection quick couplers of the hydraulic circuits u...

Page 19: ...ation connection of other electric appliances are permissible due to its possible overloading z The values of the electric installation are Nominal voltage 12 V Grounded minus pole pole z Using starti...

Page 20: ...Using the seat for front passenger during the work with a tractor e g during the work on the fields is explicitly forbidden The use of safety belt on front passenger s seat is governed by valid regula...

Page 21: ...III The level of vibrations on driver s seat ZETOR tractors are classified in category A in class I II III Category A includes all tractors with a specified vibration level due to similar design speci...

Page 22: ...t intended for tractors equipped with a front loader and which does not meet the OECD code 10 FOPS conditions If the front loader is to be future fitted the tractor must be equipped with a cab roof th...

Page 23: ...bserve special instructions related to accidents prevention and general rules related to technical safety la bour medicine labour hygiene and regulation defining operation on roads z The manufacturer...

Page 24: ...an be mounted to ZETOR tractors In case of additional assembly of further tractor equipment for working in the woods full responsibility is borne by the supplier and manufacturer of the protective str...

Page 25: ...NOTES 24...

Page 26: ...oil dip stick check the oil quantity in the engine and then check the connection of the engine lubrication system for leaks Maintain the oil level between the dipstick marks C18N039 Check the connecti...

Page 27: ...rs Antifreeze mixture for washers must be used in winter season for filling the washer tank C18N041 The washer nozzle is situated in the upper part of the hood and is adjustable by needle or steel wir...

Page 28: ...usty environment every 100 engine hours always when the relevant instrument panel light is on See the chapter Maintenance instructions P18N102 Check and if necessary clean the cab ventilation air filt...

Page 29: ...f the hitching and attachment systems of the tractor and trailer C18N045 After working with front mounted implements Check the leakage of the connections of the front three point hitch control externa...

Page 30: ...tors have gone off Verify the function of the hydraulic steering circuits and check them for leaks C18N001 When the engine is running wait until the minimum air pressure indicator on the dashboard goe...

Page 31: ...NOTES 30...

Page 32: ...e cab use the footrest and hold the handles Pay special caution in the gear shift lever area and the manual fuel lever The safety cab is equipped with tinted glass as standard C18N048 Door can be open...

Page 33: ...ow is secured in the partly open position with a plastic latch You can open the door by lifting the latch towards yourself upwards and pushing it into the groove Then the window will be secured in the...

Page 34: ...nd release the hand rail The sliding cover of the swing lid 2 is closed and opened with pressure or by pulling the slots in the arrow direction C15N146 Shelf is placed on the left side of driver s sea...

Page 35: ...door The cabin steps illumination lights up for two minutes when the ignition key is moved from position I to position 0 C18N030 Aggregation opening serves for cabelling or Bowden control of aggregat...

Page 36: ...d suspension adjustment according to the driver s weight pushing the upper part of the controller increases the air pressure in the pneumatic suspension of the seat for heavier drivers pushing the low...

Page 37: ...height Height setting of steering wheel The setting is done by protrusion or retracting the steering wheel after unlocking arrestment by turning a lever 1 in the direction of an arrow After setting t...

Page 38: ...is automatically set 0 intermittent wiper off 1 intermittent wiper on FHD18N008 The rear window wiper switch is located on the right pillar of the cab The single speed wiper of the rear window is con...

Page 39: ...located on the control panel on the right rear fender 1 Hydraulic outlets control panel more in the chapter HYDRAULIC EQUIPMENT 2 Manual throttle lever 3 Joystick 4 Engine revolutions preselection bu...

Page 40: ...switch more in the chapter RUNNING OPERATION 7 Front PTO switch more in the chapter AGRICULTURAL MACHINES DRIVE 8 Rear PTO switch more in the chapter AGRICULTURAL MACHINES DRIVE 9 Rear PTO clutch aut...

Page 41: ...ght switch The warning light function is signaled by the flashing indicator on the dashboard f work light switch off on Turning the work lights on is indicated by the illuminated symbol on the switch...

Page 42: ...The dipped beam of the tractor can be switched between the dimmed lights in the bonnet a and the dimmed lights on the tractor cab b by using the switch Only use the dimmed light on the tractor cab b...

Page 43: ...ia the key is disconnected The key can be removed C18N058 The voltage is connected to all the equipment excluding starter The key is in this position with the engine running C18N059 Starter and supply...

Page 44: ...to b FHD18N015 1 travel clutch pedal 2 foot brake pedals joint by a catch 3 throttle pedal C18N061 F front driving lever in the front N neutral R back driving lever at the back X212a main gear shiftin...

Page 45: ...of gear shifting lever C18N063 The lever is placed on the right side of driver s seat H Road speeds N Neutral L Reduced speeds f18n018 The lever 1 is placed on the right side of driver s seat For more...

Page 46: ...he control unit of the engine and of the exhaust system remains active for about 2 minutes because of storage of the engine operation data and drawing of urea back into the tank During this time the s...

Page 47: ...abin C18N065 a heating valve closed b heating valve opened C18N066 0 ventilator off 1 slowly run of ventilator 2 medium run of ventilator 3 maximum run of ventilator C18N067 Do engagement and disengag...

Page 48: ...8N070 Proceed accordingly 1 Turn the heating valve control A to the position on the right fully opened heating valve 2 Set air circulation in cabin control D to the position of inner circulation 3 Sel...

Page 49: ...switching the control B to position 1 or 2 C18N073 With engaged inner recirculation of air is the inflow of fresh air closed and there is foul air in the space of the cabin by operator This state can...

Page 50: ...the angle of approx 45 towards the windshield Direct the side outlets 2 under the angle of approx 45 to the cab corners After defrosting of the front windshield direct the side outlets to the side gla...

Page 51: ...essed air DANGER Replace the active carbon filter every 200 hours or 36 months date of production is given on the filter If you happen to smell pesticides in the cabin replace the filter immediately a...

Page 52: ...of tractors C18N075 Plug for draining dirt and fuel off the fuel tank is in its bottom C18N076 It is not recommended to ride the tractor in terrain when the fuel level light orange is lit Air may be s...

Page 53: ...jection must be replaced If the loaded medium e g diesel oil does not reach the guide or export pump I of the dosing module all you have to do is to empty and thoroughly clean urea tanks Maintain clea...

Page 54: ...differential closure More information in chapter DRIVING 20 green signal lamp for connection of the front axle drive More information in chapter DRIVING 21 red signal lamp of a failure in the hydrosta...

Page 55: ...ument panel buttons P18N041 A reset button exit from menu of the instrument panel B enter button entry to menu of the instrument panel item selection confirmation in the instrument panel menu C button...

Page 56: ...s air pressure system 5 graphical representation of the air pressure in the tractor s air pressure system 6 air pressure in the tractor s air pressure system 7 the information display part 8 name of...

Page 57: ...f data on the display so called screens Press the button C or D for longer time to initiate automatic switching between individual screens which is performed while you keep the button pressed When the...

Page 58: ...the value 3 total distance covered the value cannot be reset 4 distance covered by the tractor since the last reset of the value P18N043 1 Urea consumption 2 DPF soot clogging degree 3 DPF ash cloggin...

Page 59: ...screen you will find the data regarding the automatic torque multiplier and the engine speed presets more in the chapter Driving operation 1 display of engine speed set in which a higher degree of mul...

Page 60: ...e tractor s air pressure system If the air pressure is lower than 10 bar the background is red if the air pressure is higher than 10 bar the background of the area is green 5 The low air pressure warn...

Page 61: ...data by longer pressing of the button A RESET If you press the button A all data that can be reset on the selected screen would be reset Display manual brake If the tractor is not braked by a manual b...

Page 62: ...maintenance The maintenance symbol 1 is shown on the display of the instrument panel When the key in the switch box is moved from the position 0 to the position I the main screen appears on the displ...

Page 63: ...reen by pressing the A button Error signalling Errors arising during tractor operation are indicated by switching the corresponding signal lamp acoustic signal and error message in the instrument pane...

Page 64: ...ain field All the tractor s functions remain active it can happen that some of the functions is not undepreciated The state is indicated by the signal lamp If this situation occurs finish the work and...

Page 65: ...ing language mutation P18N077 Press the button B to enter the service menu 1 use the buttons C and D to select the item Language press the button B to enter the screen with language mutations 2 use th...

Page 66: ...for confirmation Press the button A to return to the main screen Display setting of day and night backlight of the display P18N098 Enter the display settings menu a Use the buttons C and D to select...

Page 67: ...ity of the lighting around the tractor when the day and night display backlights are automatically switched The change of the backlight in percentage is indicated above the slider 4 Press the button B...

Page 68: ...go to the setup menu screen 1 Calibration of the clutch couplings 2 Calibration of the travel speed 3 Calibration of the front axle sensors 2 Resetting the service interval 2 Use the C and D buttons t...

Page 69: ...value stored during the last calibration of the travel speed press the button B to enter the next screen d The screen with the prompt to travel 100 m is displayed press the button B to start the calib...

Page 70: ...rrow 1 By pressing the button B enter the menu Use the C and D keys to select the steering item marked with the arrow 2 By pressing the button B enter the menu Drive the tractor straight 15 meters for...

Page 71: ...Processed area user selection PSH18N010 Enter the processed area menu user selection Three aggregation widths can be adjusted for each user There is an extra memory of the processed area for each user...

Page 72: ...dth starts flashing 2 Press the button A to reset the value of the aggregation width 0 00 is displayed By pressing the button B the first position of the value 3 is selected and starts flashing Use th...

Page 73: ...ready stored values If you need to change a user during the recording of the workspace close the record of the workspace select another user and the width of the aggregate start the recording of the p...

Page 74: ...50 it is displayed as OK on the instrument panel If the amount is below 50 the real amount of urea in percentage is displayed b Small amount of urea in the tank is indicated on the instrument panel b...

Page 75: ...arts to be overheated again when the engine is started stop the engine and contact the service centre If high temperature of cooling liquid is indicated warning the reaction of the system is reduced e...

Page 76: ...ne is started stop the engine and contact the service centre High air temperature in the engine air intake system C18N024 High air temperature in the engine air intake system is indicated in several s...

Page 77: ...es B warning it will be necessary to perform defecation of the fuel coarse filter see chapter Maintenance Guidelines C caution stop the engine and perform defecation of the fuel coarse filter see chap...

Page 78: ...N047 A signalling the operator left the driver s seat sit back on the driver s seat B defect there is a defect in the circuit of the safety switch of the driver s seat some functions of the tractor ma...

Page 79: ...rvice interval C18N028 Replace the engine oil and engine oil filter If the tractor has a high load or frequent regeneration of the DPF engine oil degradation has occurred and motor oil has to be chang...

Page 80: ...speed lever position indication C18N029 If the rear PTO speed control lever 2 is in the neutral position the notification on the dashboard appears when the rear PTO switch 1 is switched on INSTRUMENT...

Page 81: ...NOTES 80...

Page 82: ...l unit of the engine To ensure proper functioning of the system several its parts are monitored so to meet the required emission limits The level and quality of urea injected in the catalyst SCR The a...

Page 83: ...tral position C and the PTO clutch is off D C18N034 By pressing the button B enter the menu 1 Use the C and D buttons to select ENGINE SETUP and press the B button to confirm 2 select the item REGEN F...

Page 84: ...el If the amount of urea in the tank is exhausted when the engine is running the injector in the exhaust manifold is in danger of being damaged and the engine power can be reduced The catalytic reduct...

Page 85: ...re vessels Urea freezes below the temperature of 11 C To ensure proper functioning of the SCR system urea with the concentration of 32 5 must be used Principles for safe handling of urea AUS 32 DEF Co...

Page 86: ...or is indicated and the system is switched into an emergency operation mode of the tractor with a reduced engine power P18N029 type of indication urea signal lamp defect signal lamp acoustic signal re...

Page 87: ...al reduction of power and limitation of engine revolutions signal lamp display type 1st degree of warning less than 20 orange signal lamp activated short time display 3 s 1 x 1 s 2nd degree of warning...

Page 88: ...68 EC or 1 5 h for Tier 4f EPA expires limitation of the engine power with continuous starting is activated Note A warning message on the display 1 or 2 is displayed according to the type of the trac...

Page 89: ...Repairs and maintenance of the system of additional treatment of exhaust gases The system requires use of permissible operating fluids which are referred to in this manual In case of signalling errors...

Page 90: ...ght goes off the time depends on the coolant temperature 10 Turn the key from position I to position II start immediately after the lamp switches off max 5 sec 11 When the engine is started release th...

Page 91: ...ns is harmful to the engine If the temperature of coolant has not reached 45 C do not exceed the engine revolutions over 2000 rpm Caution If the air pressure in the tractor s air pressure system is le...

Page 92: ...ustic signal and error message in the instrument panel display If the error is indicated the signal lamp still glows even though the display is switched to the next display If the error is not elimina...

Page 93: ...an increased risk of fire or explosion if DPF particulate filter regeneration occurs in an environment with a fire hazard or in an explosive environment When working with a tractor in an environment...

Page 94: ...rd FHSX18N021 The tractors are equipped with a five gear synchronized gearbox three gear torque multiplier reversing and two gear reduction Five gear gearbox is shifted by main shifting lever with but...

Page 95: ...ver position signalization The individual positions of a gear and reduced gearshift levers are indicated by a sign 1 on the instrument panel display Road gear shifts Neutral shifts Reduced shifts FHSX...

Page 96: ...atic start up function is more gentle to the clutch connections than the clutch pedal control so for the normal operation of the tractor when starting shifting or reversing use the clutch control with...

Page 97: ...air pressure in the tractor s air pressure system reaches at least 10 bar When attempting to start the tractor at low air pressure in the tractor s air pressure system there is a risk of damage to the...

Page 98: ...tractor starts 5 When you increase the engine revolutions simultaneously release the foot brake When depressing the clutch pedal the automatic dead start function is put off from operation Dead start...

Page 99: ...ke pedal 2 Shift the reversing lever to the requested direction of tractor drive 3 The tractor stops automatically and travels in the requested direction 4 Continue in smooth dead start of the tractor...

Page 100: ...tions decrease button 4 engine speed preset 2 button 5 engine speed preset 1 button The value of revolutions stored in each memory preset is displayed on one of the basic screens on the instrument pan...

Page 101: ...tionary mode the engine speed is set according to the speed stored in the memory 1 more in the chapter AGRICULTURAL MACHINE DRIVE 2 Increase of preselected motor speed button pressing briefly to incre...

Page 102: ...the set engine speed stored in the relevant memory press the relevant memory button Set the desired engine speed with pedal or manual throttle and hold the corresponding memory button When the button...

Page 103: ...e selected memory Pressing the backlit button 4 or 5 repeatedly turns off the engine speed preset control the backlight of the respective button goes off and the engine speed returns to the level set...

Page 104: ...ge are in the lower position the position is set to ON LIMIT C or lower and any external hydraulic circuit control B is moved to position b the engine speed is set according to the speed stored in the...

Page 105: ...ed in memory 2 When the front PTO is switched off in the stationary mode by pressing the button on the right rear fender panel C the engine speed is set according to the speed stored in the memory 1 W...

Page 106: ...ns on the head of main gear shifting lever It is done without travel clutch pedal depressed under load H Increasing travel speed L Decreasing travel speed PHS18N033 Individual shifted gears of the mul...

Page 107: ...ot depending on the shifted gear If the switch of multiplier preselection is activated the engine can be switched on and off and the stored values engine revolutions do not change Reading of values en...

Page 108: ...are reached the multiplier is automatically shifted without the driver s intervention In this case activated switch of multiplier preselection the manual shifting of the multiplier using the buttons...

Page 109: ...before the engine was switched off When both brake pedals are depressed the front axle drive will automatically connect Driving with engaged front axle drive Use front drive axle when rear wheels sli...

Page 110: ...can be done by pressing the manual mode button If the drive speed exceeds 25 kph the front axle drive is automatically disconnected Automatic drive disconnection is signaled by flashing a symbol on th...

Page 111: ...mode in which the axle is automatically kept approximately halfway through the suspension stroke FHD18N021 After pressing the bottom of the button 1 the front drive axle passes into automatic mode in...

Page 112: ...tton symbol for 5 seconds before switching off the differential locks If the differential locks have been switched off due to a travel speed higher than 20 kph the differential locks will not be autom...

Page 113: ...ual mode button To deactivate the differential lock press the AUTO button again or depress one of the brake pedals Driving up the slope Driving down the slope To activate the differential lock in auto...

Page 114: ...eel brakes of the tractor are controlled by compressed air from the tractor s air pressure system the front wheel brakes of the tractor are hydraulically controlled by the oil from the tank located on...

Page 115: ...matically switches off at a tractor speed exceeding 15 km h If the travel speed drops below 13 km h the system will not be switched on automatically If necessary turn the system back on by pressing th...

Page 116: ...e drop in the tractor s air pressure system and the tractor has to be towed off the tractor brakes can be unlocked for the time required for tractor towing Only use the tow rod to tow the tractor off...

Page 117: ...tor is released Caution If the air pressure in the tractor s air pressure system is less than 10 bar the rear wheels of the tractor are braked irrespective of the handbrake lever position Manual brake...

Page 118: ...the parking braking system of the tractor with the connected trailer or semi trailer when the tractor is braked with the hand brake is sufficient If there is a tractor with the connected trailer or s...

Page 119: ...to ensure that the trailer with a trailer or semi trailer can be assured that the effect of parking braking on the trailer with the trailer or trailer is sufficient when the tractor brakes with the ha...

Page 120: ...trailer articulated trailer with a maximum allowed weight approved for the type of tractor at stake is a maximum allowed speed of the set of 30 km per hour Maximum allowed speed of the set is defined...

Page 121: ...icles is synchronized The working pressure is derived from the oil supplied by the non displaceable hydraulic gear pump The trailer brake valve is controlled by the brake fluid pressure from the main...

Page 122: ...brake C18N085 After the work of tractor when the engine was fully loaded it is necessary to secure its cooling 1 Before stopping the engine lower the revolutions to 800 1000 revolutions per minute and...

Page 123: ...r starting or increasing the revolutions it is not a failure P18N069 In case that indicator of lubrication battery recharge or a fault of the hydrostatic steering is on during normal operation of the...

Page 124: ...mption is normal z Check screw joints in particular in supporting parts of tractor z Learned insufficiencies to be removed immediately you will thus prevent subsequent damage or endangered operation z...

Page 125: ...NOTES 124...

Page 126: ...on the tractor equipment the front hitch is available in various versions For fixing the tow bar or tow rope to the front hitch always use the original pin which must be secured against extrusion with...

Page 127: ...the lever from position 2 the locking pins 3 will extend and the lever will automatically return to the initial position C18N098 When the lever 1 is moved in the direction of the arrow a the pin 2 is...

Page 128: ...ith a fixed pin module The swinging draw bar console module is located in the stage hitch console Swinging draw bar Disassembly 1 Release and remove the pins 1 2 Slide the swinging draw bar out in the...

Page 129: ...in the arrow direction you will retract the locking wedge 2 C18N104 The hitch for a single axle semi trailer may be equipped with a hook A or with a swinging draw bar B Replacing the hook with the swi...

Page 130: ...nge GTP001 max trailer weight 20 000 kg DROMONE ZC H hitch max trailer weight 18 000kg Z314SL hitch max trailer weight 20 000kg DROMONE ZC D suspension max trailer weight 23 000kg Z v s DROMONE ZC D m...

Page 131: ...NOTES 130...

Page 132: ...on terrain in its working range the tractor engine ought to be switched off ignition key in position 0 1 When working with PTO shaft mind that all the covers are duly fixed 2 After completing the wor...

Page 133: ...an opposite way pay increased attention to the mounting of the safety ring 1 Replacement of the terminal shall be performed when the engine is stopped Rpm of the output shaft and terminal type shall...

Page 134: ...d between 540 and 1000 min 1 only when the PTO is stopped Ensure that the correct PTO shaft speed is set relative to the tool attached Rear PTO shaft revolutions preselection lever FHD18N043 The tract...

Page 135: ...ever The selected economic PTO shaft speed is indicated by the E symbol displaying behind the selected PTO shaft speed in the dashboard display Dependent and independent rear PTO shaft revolutions FHD...

Page 136: ...the symbol A before the selected revolutions of the rear PTO shaft appear on the display of the instrument panel It is prohibited to use the function of automatic deactivation of the clutch of PTO sh...

Page 137: ...rear PTO shaft The rear PTO shaft is stopped if the arms of the rear three point hinge are in a position higher than the set value of OFF LIMIT the value 3 is higher than the value OFF LIMIT 2 When t...

Page 138: ...he rear PTO shaft will rotate even when the button 1 is released You must shortly press the button 1 again to stop rotation of the rear PTO shaft When handling the PTO shaft using buttons 1 the operat...

Page 139: ...east one second puts the rear PTO shaft into operation When pressing the button the operator must sit on the driver s seat D Rotation of the rear PTO shaft is indicated by the number of revolutions on...

Page 140: ...conds to bring the rear PTO shaft into operation When pressing the button the operator must not sit on the driver s seat H Rear PTO shaft rotation and selected rear PTO shaft mode are indicated by the...

Page 141: ...tractor the rear PTO shaft turns off B This status is signaled by not showing the number of revolutions of the rear PTO on the dashboard display C Move the PTO shaft speed lever to neutral position n...

Page 142: ...shift lever and the travel direction with the reversing lever F Release the clutch pedal the rear PTO shaft starts rotating as the tractor is starting this is signaled by the number of revolutions of...

Page 143: ...d point and it comes only in design of 1 000 revolutions Tractor may be equipped with front PTO shaft with varied direction of spinning a In compliance with the direction of engine revolutions standar...

Page 144: ...seat F Rotation of the front PTO is indicated by the number of revolutions on the dashboard The mode of Deactivation of the front PTO shaft If the operator sits in the driver s seat during work with t...

Page 145: ...te 90 kW Rear 1000 per minute full engine output 540 per minute full engine output 1000E per minute 60 kW 540E per minute 60 kW F_02_46 Cardan shaft for drive of these machines must be equipped with t...

Page 146: ...fect code 520267 2 defect specification FMI 31 Should this be the case interrupt handling the controllers of the outer hydraulic circuits After several seconds the display is switched to the preset ma...

Page 147: ...necting and disconnecting the quick couplers pay increased attention with regard to the residual oil that remains in the socket or on the plug of the quick coupler For environmental reasons after ever...

Page 148: ...litres Gearbox filling standard Type of work On a slope Max oil consumption 12 litres Gearbox filling transmission oil filling increased by 7 litres Type of work On level ground Max oil consumption 27...

Page 149: ...he front outlets and front three point hitch are controlled by a joystick and the rear quick couplings 5 and 6 are mounted External hydraulic circuit controls activation 1 system activation button 2 j...

Page 150: ...ted with the waste With maximum flow the movement of control faces an increased resistance After overcoming the increased resistance the control can be shifted to b position in which the control is lo...

Page 151: ...ck 1 which cannot be used for control of external hydraulic circuits controlled with controls III and IV External hydraulic circuit front outlets and front three point hitch FHD18N082 The front outlet...

Page 152: ...ity to switch to external hydraulic circuits using the joystick are preserved Front outlets of external hydraulic circuit tractor with auxiliary switchboard for front hydraulic circuits FHD18N071 The...

Page 153: ...rs of one section for its function In this case however it is necessary that securing vents are included in both of the branches which reliably limit the pressure peaks with the machine trailing throt...

Page 154: ...speed 4 Setting the position of lifting device 5 Upper position restriction 6 Smooth setting of manual control automatic control 7 LED diagnostic 8 LED lifting 9 LED lowering 10 Engaging compensator...

Page 155: ...started Activation of the EHR B system is only possible when the lubrication indicator has gone off The blocking can only be cancelled system activated with the engine running by moving the lifting le...

Page 156: ...afety the steering axle is not unloaded so much 2 Stabilization of the transported implement 3 Reduced dynamic stress of the hydraulic system and the rear three point hitch During the adjustment of th...

Page 157: ...mbol of the maximum lowering speed Symbol of the minimum lowering speed C18N117 For permanent work with free hydraulic system e g during work with a plough with a support wheel the position of the con...

Page 158: ...18N120 Do the step according to Cancel blocking part Set the control 6 to hitchtronic AHC position By control 4 set the working depth of tools attached to rear three point hitch When the implement att...

Page 159: ...g of the control system and the Blocking cancellation must be repeated C18N121 1 Lifting 2 Lowering The movement only lasts as long as the buttons are held External hydraulic control buttons are funct...

Page 160: ...aired by a specialized workshop Flashing combination of the diagnostic LED 7 Error category Error description Long pause No of flashes Short pause No of flashes 1x 1x Serious error Error with internal...

Page 161: ...pin 3x 2x Left dynamometric pin A Faulty contact or interrupted conductor of the dynamometric pin Short circuit of the dynamometric pin conductor Possible overloading of the dynamometric pin 3x 4x Low...

Page 162: ...h hitching points of ISO category III 1 Upper draw bar 2 Left lifting draw bar 3 Right lifting draw bar 4 Limiting draw bars 5 Lower draw bars Category III Hitch axis length 1010 mm of openings of con...

Page 163: ...ch a way to avoid unwanted lateral movement of the implement F11N032 Extend the capstan 1 in the arrow direction and make the adjustment by turning the capstan C18N125 Fixed position of the lower hydr...

Page 164: ...he side swing of arms of the rear three point hitch Lower draw bar with CBM hooks Securing lower draw bars with CBM hooks Both lower 3 and upper 4 draw bars of linkage are equipped with CBM hooks The...

Page 165: ...o the transport position and the hydraulic lever valve lever to the front three point hinge to the closed position The upper draw bar 1 has adjustable length It is attached to the tractor to the conso...

Page 166: ...rom the N position towards the front triggers the front three point hitch arms After exceeding the increased resistance you can move the controller to the floating position A in which the actuator is...

Page 167: ...hitch is triggered by switching on the switch a which is equipped with a lock against accidental pressing Switching on the switch a is signaled by the backlit symbol on the switch Buttons at the top...

Page 168: ...aw bars of the front three point hitch 1 Release and remove the pin 1 from the opening 2 Lift the arm from position A to position B 3 Lock the arm by inserting the pin 2 in the opening 2 and secure th...

Page 169: ...NOTES 168...

Page 170: ...nt with rim offset to the inside Nuts tightening front wheels to be tightened at a torque of 300 350 Nm After travelling the distance of 100 m with an unloaded tractor tighten the nuts tightening the...

Page 171: ...18N135 Note Tractors are in standard equipped with hydrostatic device z Set the wheel symmetrically with longitudinal axis of a tractor z Measure the distance between rims in the front on horizontal l...

Page 172: ...with full lock and full axle swing around central pin Setting wheel stops with front drive axle check 1 Set full lock to one side and check that the distance between a tire and the nearest solid point...

Page 173: ...heels equipped with solid discs Tyre dimensions Rear wheels track mm mm 18 4 38 2040 1660 460 85R38 2040 1660 520 70R38 2030 1670 520 85R38 2000 1690 580 70R38 1980 1720 600 65R38 1960 1640 650 65R38...

Page 174: ...N133 The front weights of the can type are suspended in the tool carrier They are protected from lateral movement with a pin inserted between the central weights The other weights are attached to the...

Page 175: ...tyre tubes with liquid Material Weight of ballast kg Cast iron 460 C18N136 Material Weight of ballast kg Concrete 800 Concrete 1200 C18N003 All the tubes of the rear wheels are equipped with a valve t...

Page 176: ...way Water must not freeze in a tyre Procedure of draining liquid from the tyres F227 1 Unload the tyre by lifting the tractor and turn it with the valve upwards A 2 Deflate the tyre and unscrew the va...

Page 177: ...fully with it Remove spilt drops with clean water 3 Before filling leave the solution to cool down Observe the prescribed quantity of hydrated lime 4 The solution must not get in contact with metal pa...

Page 178: ...performed disconnect the battery from the tractor ground using the battery disconnect switch This eliminates random short circuits on the terminals With any manipulation or repair of the starter it i...

Page 179: ...y to recharge the battery at least once a month for self discharge Attention When the engine is switched off the control unit of the engine and of the exhaust system remains active for about 2 minutes...

Page 180: ...rodes Hydrogen mixed with the air forms an explosive mixture Therefore it is prohibited to handle open fire near the battery during charging 5 An explosion may also be caused by a spark created on the...

Page 181: ...Such an intervention would damage the semiconductors Ensure perfect electric connection of the alternator terminals and proper grounding of the alternator Poles of the alternator may not be re versed...

Page 182: ...de cover of the control bracket and it is accessible from the tractor cabin The fuse panel C is accessible after disassembly of the right side cover of the control bracket and it is accessible from th...

Page 183: ...Fuse panel B C18N004 ELECTRIC INSTALLATION 182...

Page 184: ...rear defogger F17 15A driver s seat compressor F18 25A three pin DIN9680 socket in the cab F19 15A working lights under the roof F20 15A working lights under the roof F24 15A transmission control unit...

Page 185: ...F43 10A Driver s seat heating F44 5A lighting F45 15A brakes control unit F46 7 5A Cabin outlet F47 15A drying of moisture in the braking system F48 10A trailer braking system F49 10A Engine diagnost...

Page 186: ...switch the suspended front axle to AUTO mode see the section RUNNING OPERATION wait until the front axle is set to the center position turn off the engine Adjusting the front grill headlights l dista...

Page 187: ...1 Dipped beam 12V 60W HB3 2 High beam 12V 60W HB3 3 Working lamp 12V 65W H9 4 Dipped beam 12V 55W H7 5 Direction light 12V 21W P21W 6 Side light 12V 5W R5W 7 Side brake light 12V 21W 5W P21 5W 8 Illu...

Page 188: ...of the suspension and the connecting devices check After starting the engine Engine lubrication function check Charging function check Control function check Function and the leakage of the steering...

Page 189: ...after overhaul EH counter status 100 500 1 000 1 500 2 000 2 500 3 000 then always after EH worked Inspection and adjustment of valve clearance o 2 000 A C Compressor drive belt replacement o 2 000 Re...

Page 190: ...ry 1 000 EH or every 2 years Coolant replacement every 2 years Hydraulic brakes fluid replacement o o 1 000 Engine and clutch oil replacement o o 1 000 Magnet and the suction filter screen insert in t...

Page 191: ...axle Oil for the front axle ZETOR LS 80W Motor oils While changing or refilling the oil fill in the engine always use an oil complying with the specification DQC III 10 LA Specification of the oil fo...

Page 192: ...strotrac 10W 30 GL 4 Fuchs AGRIFARM STOU 10W 30 MC 10W 30 GL 4 ORLEN OIL Agro STOU 10W 40 GL 4 Manufacturer Oil designation Shell Donax TX BP Autran DX III Fluid 9 Esso ATF E 25131 Castrol Transmax S...

Page 193: ...sity class SAE Performance class API Shell Spirax AX 80W 90 GL 5 Aral Fluid HGS 80W GL 4 Agip Rotra Multi THT 80W GL 4 Esso Torque Fluid 62 80W GL 4 Fuchs Titan Supergear 80W 90 GL 4 GL 5 Titan Hydram...

Page 194: ...ngines with Common Rail injection Urea urea solution AUS 32 Urea a highly pure aqueous urea 32 5 solution used as a reducing agent NOx for additional treatment of exhaust gases The product is labelled...

Page 195: ...otective gloves safety goggles etc z Prior to starting the work secure the tractor against movement using manual brake Lubrication must be performed only when the engine is at standstill Transmission...

Page 196: ...e semi trailer Front three point hitch Position number Name Number of greasing points 1 Greasing points 25 Pos no Identification No of lubrication points 1 Hook pin bearings 0 to 4 by version C18N140...

Page 197: ...overhaul in accordance with the instructions for running in a new tractor Perform the maintenance in the same way as with a new tractor Pos no Identification No of lubrication points 1 Pins of auxili...

Page 198: ...tion thanks to this gas liquid brace Closing the hood Pull the hood down with the strap grasp it in the place of arrows and press it downwards until the hood lock snaps Do not use excessive force to c...

Page 199: ...ained oil under the drain plug 1 in the left side of the engine 2 Unscrew the drain plug 1 in the left side of the engine 3 Drain the oil to the retaining vessel 3 Clean the drain plug 4 Screw the dra...

Page 200: ...he side until the element is released from the clamp 6 Clean the components Replace the sealing ring 2 and oil it slightly Press the new filter element 5 into the clamp 6 and carefully put them togeth...

Page 201: ...cable of the condensate level sensor 3 in the raw fuel filter 3 Loosen the raw fuel filter cartridge 2 and screw it off using appropriate tools 4 Dismantle the draining bolt 4 with the condensate lev...

Page 202: ...is running Fuel system venting After completing service operations that have sparked the fuel system the engine start time may be extended This state is transient is caused by the air in the fuel syst...

Page 203: ...the air cleaner cover clips indicated by arrows 3 remove the cover of the cleaner 1 C15N086 Remove the main element of the dry cleaner 2 by pulling If the main element is not damaged there must not be...

Page 204: ...must not be held in the limit turning angle positions for a long time the maximum time is 20 s otherwise the oil in the hydrostatic steering circuit is heated up excessively Carry out a reverse proced...

Page 205: ...of the buffer tank A until the coolant starts to escape through the opening of the venting plug E When the coolant without air bubbles begins to leak through the hole screw in and tighten the plug E...

Page 206: ...oil level indicator which is placed at the right rear part of the gearbox behind the right hydraulic roller A Standard oil filling Carry out the check always with the engine stopped FH12N016 1 Clean t...

Page 207: ...2 Replace the filtration element 3 Reassemble the body of the cleaner C18N007 Oil cleaner is placed on the left side of the gearbox The cleaner clogging is signalized by a control on dashboard lightin...

Page 208: ...t carefully clean the surface of the insert valve and its immediate vicinity B Remove the rubber cap 1 and replace with the tire inflation hose instead Tighten the hose to the end of the thread so tha...

Page 209: ...over of the pump unit is not shown The urea cleaner insert changes with the engine stopped and the ignition key removed from the ignition switch Remove the bottom cover of the pump unit B Exchange pro...

Page 210: ...checking hole 2 filling oil hole at the top 3 draining hole hole at the bottom C18N142 The inspection and filling plug of oil 1 is situated on the front side of the front PTO case Note The front PTO...

Page 211: ...fect of aerosols and other harmful substances Use a filter with active carbon when working with harmful substances F13BN030 Filters with active carbon are installed instead of the standard dust filter...

Page 212: ...y the efficiency of the cooling of the air conditioning system but also the efficiency of the engine cooling Lift up the engine bonnet disassemble the locking screw 1 and release and push out the cool...

Page 213: ...e the rubber cap indicated by the arrow B and instead screw on the tire inflation hose Tighten the hose to the end of the thread so that the check valve is depressed After inflating the tires and remo...

Page 214: ...rake discs of the front drive axle the screws are located on the upper surfaces of the reducers 3 Place the hoses B on the screws Dive the other end to the bottom of the transparent bottle partially f...

Page 215: ...ck the operation of the foot brakes for both wheels to have the same braking effect If this is not the case then on the side having a greater braking effect loosen the adjusting nut 1 by the required...

Page 216: ...uthpiece 1087 Wheelbase 2850 Tractor type Crystal 150 Crystal 170 Engine type TCD6 1L6 TCD6 1L6 Engine design straight standing water cooled Engine type diesel four stroke with direct fuel injection t...

Page 217: ...achine kg Allowed weight of unbraked trailers Manoeuvrability condition Travelling speed km h Wheel track mm 1 924 40 4 500 Travelling speed km h Wheel track mm 1 850 40 6 500 Travelling speed km h Ma...

Page 218: ...nsions Travelling speed 40 km h 1 Tyreload bearing capacity kg Inflation kPa Tyre 1 pc Axle 16 9 24 1650 4500 170 420 85R24 2300 4500 160 480 70R24 2575 4500 160 540 65R24 2740 4500 160 14 9 28 1500 4...

Page 219: ...met Change of the load capacity of the rear tyres Tyre dimensions Travelling speed 40 km h 1 Tyreload bearing capacity kg Inflation kPa Tyre 1 pc Axle 18 4 38 2180 6500 140 460 85R38 3250 6500 160 520...

Page 220: ...r type CRYSTAL 150 CRYSTAL 170 Pto power kW 2 at rated engine speed and pto rated speed 1 000 rpm Engine run in after 100 EH 93 7 kW 101 6 kW Tensile force Lifting force at the end of the bottom draw...

Page 221: ...3 24 3 21 7 22 7 M 20 2 20 9 18 8 19 6 L 17 4 18 1 16 3 16 9 2 H 16 4 17 0 15 2 15 9 M 14 2 14 7 13 2 13 8 L 12 2 12 7 11 4 11 9 1 H 12 0 12 5 11 2 11 8 M 10 4 10 8 9 7 10 1 L 9 1 9 4 8 4 8 7 Reduced...

Page 222: ...1 112 572 1 040 M 529 961 495 898 L 458 832 427 776 3 H 433 787 405 735 M 374 680 350 635 L 324 588 302 549 2 H 304 553 284 517 M 263 478 246 446 L 228 413 212 386 1 H 224 407 210 380 M 194 351 181 32...

Page 223: ...circle diameter Turning direction PTO speed engine speed PTO speed engine speed right a 1000 1920 1094 2100 left b 1000 2000 1050 2100 Track width front 1 974 mm Tire size Front 540 65R28 left right...

Page 224: ...se c m distance between the centre of the rear axle and the centre of fixing holes of lower hydraulic arms d m distance between the centre of fixing holes of lower hydraulic arms and the gravity centr...

Page 225: ...se of the tractor designed for the front axle should be recorded in the table 4 Calculation of the real total load G tat If the necessary rear axle load cannot be reached with the rear attached machin...

Page 226: ...he rear axle Real value according to the calculation Allowed value according to the manufacturer Total tractor weight 10 000kg Front axle load 4 500kg Rear axle load 6 500kg During aggregation with si...

Page 227: ...226...

Page 228: ...ulic brakes 117 C Cab filtration 27 Cabin steps illumination 34 Calculation of tractor load limit 223 Carbon filter installation instructions 210 Cartridge replacement in the fine fuel filter 201 Cart...

Page 229: ...hitch 195 Front three point hitch standard version of the tractor 165 Front tires steerability 217 Front weights 173 Front wheels track of front drive axle in tractors equipped with non removable dis...

Page 230: ...nciples for operating tractors equipped with front end loader 22 Principles for safe handling of urea AUS 32 DEF 84 Procedure of draining liquid from the tyres 175 Procedure of filling the tyres with...

Page 231: ...95 The processed area setting of the width of aggregation 71 The socket for connection of the electrical installation of the trailer or semi trailer 120 The way of controlling the travel clutch by 95...

Page 232: ...231...

Page 233: ...Operator s manual Crystal HD 150 Crystal HD 170 Edition 2 100 2018 Publication No 222 213 505 ZETOR TRACTORS a s Department of Technical Documentation Trnkova 111 628 00 Brno 232...

Page 234: ...www zetor com zetor zetor com Made in EU...

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Zetor CRYSTAL HD 150, Operator'S Manual

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