Zepro 74584TL Owner'S Manual Download Page 64

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5.4

Weekly checks

Carry out the following checks:
1.

Test all tail lift functions using all control devices. Contact a qualified service engineer

for troubleshooting or repair.

Check hoses, connections and cylinders for cracks and leaks. Contact a qualified

service engineer for troubleshooting or repair.

Check the hydraulic cylinder boots for damage and secure fit. Contact a qualified ser

vice engineer for troubleshooting or repair.

4. Check operation of the cab switch and main switch. Their function is described in sec-

tion “3.8 Cab and the main switch” on page 22. Contact a qualified service engineer

for troubleshooting or repair.

5. Check that visible cables, cable glands and connectors are securely fastened and

undamaged. Contact a qualified service engineer for troubleshooting or repair.

6. Check that the hydraulic unit’s cover is securely fastened and undamaged. Contact a

qualified service engineer for troubleshooting or repair.

7. Check that bearings and locking screws are securely fastened and undamaged. See

example below. Contact a qualified service engineer for troubleshooting or repair.

Check electrical hose rupture valves (located on cylinders) for wear and damage. Con

tact a qualified service engineer for troubleshooting or repair.

Example of storage

Service and maintenance

Summary of Contents for 74584TL

Page 1: ...74584TL Owner s Manual English translation 2021 08 10 Must be kept in the vehicle on which the tail lift is installed OWNER S MANUAL INFORMATION FOR OWNERS AND USERS Tail lift STANDARD LIFT...

Page 2: ......

Page 3: ...a 17 2 9 Work area 18 2 10 Operator working position 19 3 Design and Function 20 3 1 General 20 3 2 Frame 20 3 3 Lift arm 21 3 4 Underrun protection 21 3 5 Platform 21 3 6 Hydraulic system 21 3 7 Cont...

Page 4: ...4 18 Control device 3 button with switch CD18 58 5 Service and maintenance 61 5 1 Hydraulic oil 61 5 2 Before starting work 62 5 3 Daily checks 63 5 4 Weekly checks 64 5 5 Lubrication 65 5 6 Service 6...

Page 5: ...ry Information about our products is also available on our website You can find us at www zepro com All information images illustrations and specifications are based on the product information availab...

Page 6: ...ut into service or delivered to the end customer the warranty period may be extended by a period corresponding to the storage period but not more than 6 months i e the warranty is valid for a maximum...

Page 7: ...age 76 Warranty work may only be carried out by ZEPRO approved workshops There is information on our website about service workshops and distributors by country If no service workshop information is a...

Page 8: ...intenance character Replacing fuses adjusting hy draulic pressure adjusting tilt cylinders adjusting torque Hydraulic components contam inated by dirty hydraulic oil Dissonance caused by neglected mai...

Page 9: ...rup ture valve is found to be faulty and the valve and solenoid are both submitted however only the part that has a defect covered by the warranty will be replaced Transportation costs Transportation...

Page 10: ...pment have access to send receive collect store and use all information and data collected through connectivity including but not limited to information on efficiency availability downtime operation o...

Page 11: ...ct etc m WARNING WARNING indicates a potential hazard which if ignored may lead to serious life threatening injury m CAUTION CAUTION indicates a potential hazard which if ignored may lead to minor inj...

Page 12: ...NOTE ZEPRO is not liable for any injury to persons or damage to property that may result from failure of the operator or other person to comply with the recommendations warnings and instruc tions set...

Page 13: ...nces is it permitted to load the platform with loads greater than those spec ified on the stickers Excessive load can cause structural damage Risk of material damage and life threatening injury Exampl...

Page 14: ...mended by ZEPRO Any other use may lead to changes that impair tail lift function and safety This may also render your tail lift warranty invalid 2 5 Modifications Modifications not described or approv...

Page 15: ...working on or in the immediate vicinity of the platform or tail lift with respect to protruding parts and sharp edges Never leave the tail lift with the platform raised and extended Risk of material...

Page 16: ...CAUTION To reduce the risk of foot injuries wear safety shoes with protective steel toe caps when work ing on the platform Even though the platform has a non slip surface take care when transfer ring...

Page 17: ...ive rise to dangerous situations Risk of material damage and life threatening injury Use of the tail lift in a manner not described in these instructions for use may also render the product warranty i...

Page 18: ...are parked no closer than 5 m from the rear of the vehicle Make sure the work area is clear of persons and objects Be especially aware of children and animals Pay attention to the surroundings to have...

Page 19: ...anger from passing traffic Also make sure the work area is clear m WARNING The vehicle must be positioned to allow tail lift operation without danger from passing traffic Risk of material damage and l...

Page 20: ...A hydraulic pump powered by the vehicle s ordinary battery supplies hydraulic oil to the actuating hydraulic cylinders The hydraulic system is controlled by the control system which is operated by co...

Page 21: ...gned to meet statutory lifting speed require ments The hydraulic cylinders equipped with hose rupture valves protect the platform and any load from dropping suddenly in the event of a hydraulic hose f...

Page 22: ...ed The cab switch should always be in the OFF position during transport and whenever the tail lift is not in use The tail lift can also be fitted with a main switch It is used to switch the main power...

Page 23: ...trol devices while it is in use 3 9 3 Warning flags In order to draw attention to an extended platform warning flags are installed to make it more conspicuous when deployed 3 9 4 Open platform alarm T...

Page 24: ...primary control device which means it includes all possi ble functions for the tail lift concerned The remaining control devices are secondary which may mean the number of functions is limited for sa...

Page 25: ...ices are installed on the vehicle superstructure or on brackets below the superstructure The control devices must be positioned according to applicable regulations with a certain distance from the cru...

Page 26: ...tform down towards the ground In autotilt down the tilt function is driven solely by gravity For fastest operation the plat form should first be tilted manually to the horizontal position before enabl...

Page 27: ...uring e g contin uous intensive use The amount of continuous work the tail lift is able to perform is influenced by ambient temper ature and the load the tail lift is exposed to Generally speaking it...

Page 28: ...erson to comply with the recommendations warnings and instructions set forth in this owner s manual NB In the event of damage or accident Immediately report such to the person responsible for action I...

Page 29: ...can cause structural damage Risk of material damage and life threatening injury Example This tail lift has a maximum load of 2000 kg when the load s centre of gravity is no more than 750 mm from the...

Page 30: ...ger from passing traffic Also make sure the work area is clear m WARNING The vehicle must be positioned to allow tail lift operation without danger from passing traffic Risk of material damage and lif...

Page 31: ...stepping off by mistake Also be aware of the risk of tripping especially if the platform is fitted with warning lights or wheel stops Risk of injury m CAUTION The greatest risk for cut and crush injur...

Page 32: ...orm increases the risk of tripping and falling over the edge Risk of injury and material damage Operation m CAUTION Make sure the load is placed securely on the platform when the tail lift is operated...

Page 33: ...an additional weight equivalent to the specified maximum load The weight of the load may not exceed the maximum capacity of the tail lift Platform load Forklift Load on truck Tail lift load Total load...

Page 34: ...le It can happen that the platform rises so far that it must be tilt ed down to the dock before unloading can continue especially when unloading heavy goods The transfer load may not exceed half the l...

Page 35: ...tervals Check that the platform has sufficient overlap min 150 mm and that it rests safely and stably on the dock Platform length L Hmax 1200 mm 210 mm 1500 mm 260 mm 1700 mm 300 mm 2000 mm 350 mm 250...

Page 36: ...the dock when unloading or lowered onto the surface when loading a load corresponding to the weight removed from the vehicle will be applied to the lift or added to the vehicle There is a great risk...

Page 37: ...the load will be transferred as the transfer ramp The transfer load may not exceed half the load capacity of the lift Example Tail lift with lifting capacity 2000 kg maximum permissible overrunning w...

Page 38: ...elevant control device section for detailed information Lock the tail lift On tail lifts with cab switches switch off control power by setting the cab switch to Off On tail lifts with cab switches swi...

Page 39: ...s when a button is released tail lift movement stops immediately The control de vice has a customised layout for mounting on the left and right sides of the vehicle FUNCTIONS 1 Up 2 Tilt down 3 Tilt u...

Page 40: ...stalled on the right side of the vehicle Up Depress and hold down the two hand function 5 and Up 1 in that order The platform is then raised at an even pace Up Tilt down Depress and hold down the two...

Page 41: ...ith dead man s buttons when a button is released tail lift movement stops immediately Two hand operation is used to avoid crush injuries This means the two hand button 4 must be activated together wit...

Page 42: ...ntrol system reads the angle of the platform If the crush risk is considered high the two hand function button 4 must also be depressed The platform is then tilted down at an even pace Down Press and...

Page 43: ...and hold down the Tilt 2 and Up 1 buttons in that order The control system reads the angle of the platform If the crush risk is considered high the two hand function button 4 must also be depressed T...

Page 44: ...ontrol device CD4 The control device controls all tail lift functions The control device is fitted with dead man s buttons when a button is released tail lift movement stops immediately FUNCTIONS 1 Up...

Page 45: ...pace Tilt up Turn the two handed function knob clockwise depress and simultaneously hold down the Tilt 2 and Up 1 buttons in that order The platform is then tilted up at an even pace Tilt up Down Tur...

Page 46: ...The control device is used when the tail lift is in the working position and to control the Up Down and Tilt functions The control device is fitted with dead man s buttons when a button is released ta...

Page 47: ...on 1 The platform is then raised at an even pace Up Down Depress and hold down the Down button 3 The platform is lowered at an even pace Down 4 13 1 Operation This procedure describes how to operate t...

Page 48: ...tform Risk of life threatening injury Operation Tilting up Depress and hold down the Tilt 2 and Up 1 buttons in that order The platform is then tilted up at an even pace Tilt up Tilting down Depress a...

Page 49: ...oiled cable control device CD10 The control device is used to control the Up and Down functions The control device is fitted with dead man s buttons when a button is released tail lift movement stops...

Page 50: ...utton 1 The platform is raised at an even pace Up Down Depress and hold down the Down button 2 The platform is lowered at an even pace Down 4 14 1 Operation This procedure describes how to operate the...

Page 51: ...ated control device CD14 The control device is used to control the Up and Down functions The control device is fitted with dead man s buttons when a button is released tail lift movement stops immedia...

Page 52: ...er The platform is raised at an even pace Up Down Depress and hold down the Activation 3 and Down 2 buttons in that order The plat form is lowered at an even pace Down 4 15 1 Operation This procedure...

Page 53: ...immediately 1 2 3 4 FUNCTIONS 1 Up 2 Tilt Unlock 3 Down 4 Lock 4 16 1 Lock unlock This procedure describes how to lock unlock the radio control device Lock Press the Lock button 4 The radio control de...

Page 54: ...he Down button 3 The platform is lowered at an even pace Up Depress and hold down the Up button 1 The platform is raised at an even pace Up 4 16 2 Operation This procedure describes how to operate the...

Page 55: ...up at an even pace Tilt up Tilting down Depress and hold down the Tilt 2 and Down 3 buttons in that order The platform is then tilted down at an even pace Tilt down m WARNING Use of the Tilt up and Ti...

Page 56: ...active device if the lift is fit ted with two of them primary and secondary The control device is used to control the Up and Down functions The control device is fitted with dead man s buttons when a...

Page 57: ...m is raised at an even pace Up Selecting the active control device Turn switch 1 90 to switch between primary and secondary control devices Selecting the active control device Down Depress and hold do...

Page 58: ...utton with switch CD18 The control device with switch enables manual selection of the active device if the lift is fitted with two of them primary and secondary FUNCTIONS 1 Selecting the active contro...

Page 59: ...tform is lowered at an even pace Down Selecting the active control device Turn switch 1 90 to switch between primary and secondary control devices Selecting the active control device Up Depress and ho...

Page 60: ...ted up at an even pace Tilt up m WARNING Use of the Tilt up and Tilt down functions is strictly forbidden at all times while standing on the platform Risk of life threatening injury Tilt down Press an...

Page 61: ...includes ZEPRO s recommendations for checks lubrication and service 5 3 Daily checks 5 4 Weekly checks 5 5 Lubrication 5 6 Service 5 1 Hydraulic oil If the hydraulic oil needs to be replenished only t...

Page 62: ...maintenance Lower and tilt the platform down so that it rests on the ground to reduce pressure in the hydraulic system to a minimum Cut the power supply by disconnecting the cable at the main fuse or...

Page 63: ...ed operation on page 23 Contact a qualified service engineer for troubleshooting or repair 5 Look beneath the tail lift to check for oil leaks Contact a qualified service engineer for troubleshooting...

Page 64: ...main switch on page 22 Contact a qualified service engineer for troubleshooting or repair 5 Check that visible cables cable glands and connectors are securely fastened and undamaged Contact a qualifie...

Page 65: ...re frequent intervals may be necessary when driving in aggressive surroundings or the lift is washed often Contact ZEPRO for advice 5 5 3 Before lubrication Before lubricating clean the lift especiall...

Page 66: ...n valid For information about the nearest workshop visit the ZEPRO website or contact your distributor The service record must be completed and signed following service or repairs Year 1 L Service Yea...

Page 67: ...an overview showing the location of the different markings Marking illustrations and other information can be found under the relevant subheadings in the following pages www hiab com 55057TL 2020 03 0...

Page 68: ...higher than permitted by the marking Max permissible load only applies at a specific distance from the vehicle body load centre distance Behind this point max permissible load is reduced Refer to the...

Page 69: ...number for approved underrun protection RUPD Type number for electromagnetic com patibility EMC 6 3 Work area The sticker is positioned clearly visible at the rear of the vehicle and describes the wo...

Page 70: ...latterally reversed version option for affixing on the opposite side of the vehicle Control device sticker for CD 3 www hiab com 55053TL 2020 03 04 Control device sticker for CD1 CD 9 and CD18 The sti...

Page 71: ...otilt The stickers are available in standard versions and in a latterally reversed version option for affixing on the opposite side of the vehicle Additional Autotilt sticker for CD 3 www hiab com 788...

Page 72: ...forms of the hazards area between the vehicle floor and platform where the risk of crush injuries is especially great when operating the tail lift 6 7 Warning flags Warning flags are mounted near the...

Page 73: ...evice locked Unlock radio control device See section 4 16 Operating with the radio control device CD11 on page 53 Blown fuse tripped circuit breaker Check fuses in cab and tail lift in the case of a b...

Page 74: ...cifications 8 1 Noise declaration Average emission sound pressure level does not exceed 70 dB Noise Directive 2000 14 EC Noise measurement according to EN ISO 11200 11204 Measurement was carried out i...

Page 75: ...re beginning to drain Always wear personal protective equipment as per the safety data sheet when handling hydraulic oil Risk of personal injury 9 2 2 Disassembly Disassembly is best carried out in th...

Page 76: ...tem s leakproofness Hydr connection unit tank cyl torques IE 0104 C 2 6 Pressure Relief Valve Valve should open when tilting against body check pressure if not opening IE 0108 C 2 7 Velocity lifting l...

Page 77: ...the service items indicate any action below Service checks in the table below confirm actions have been carried out for each service item Service item Remark Action Checks and actions have been carri...

Page 78: ...5 The system s leakproofness Hydr connection unit tank cyl torques IE 0104 C 2 6 Pressure Relief Valve Valve should open when tilting against body check pressure if not opening IE 0108 C 2 7 Velocity...

Page 79: ...the service items indicate any action below Service checks in the table below confirm actions have been carried out for each service item Service item Remark Action Checks and actions have been carri...

Page 80: ...th oil change R 2 6 Filler cap Changes in connection with oil change C 2 7 The system s leakproofness Hydr connection unit tank cyl torques IE 0104 C 2 8 Pressure Relief Valve Valve should open when t...

Page 81: ...the service items indicate any action below Service checks in the table below confirm actions have been carried out for each service item Service item Remark Action Checks and actions have been carri...

Page 82: ...5 The system s leakproofness Hydr connection unit tank cyl torques IE 0104 C 2 6 Pressure Relief Valve Valve should open when tilting against body check pressure if not opening IE 0108 C 2 7 Velocity...

Page 83: ...the service items indicate any action below Service checks in the table below confirm actions have been carried out for each service item Service item Remark Action Checks and actions have been carri...

Page 84: ...04 C 2 5 The system s leakproofness Hydr connection unit tank cyl torques IE 0104 C 2 6 Pressure Relief Valve Valve should open when tilting against body check pressure if not opening IE 0108 C 2 7 Ve...

Page 85: ...the service items indicate any action below Service checks in the table below confirm actions have been carried out for each service item Service item Remark Action Checks and actions have been carri...

Page 86: ...th oil change R 2 6 Filler cap Changes in connection with oil change C 2 7 The system s leakproofness Hydr connection unit tank cyl torques IE 0104 C 2 8 Pressure Relief Valve Valve should open when t...

Page 87: ...the service items indicate any action below Service checks in the table below confirm actions have been carried out for each service item Service item Remark Action Checks and actions have been carri...

Page 88: ...11 Own remarks 88...

Page 89: ...89...

Page 90: ...e manufactured in compliance with the fol lowing EC directives Machinery Directive 2006 42 EG EMC Directive 2004 108 EG and designed in accordance with the following standard EN 1756 1 2008 Technical...

Page 91: ...ller hereby certifies that installation was carried out according to ZEPRO s instructions installation delivery inspections have been performed Installer s signature Date Serial number manufacturing n...

Page 92: ...tel ligent services and digital solutions for on road load handling As an industry pioneer our company commitment is to increase the efficiency of our customers operations and to shape the future of i...

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