YZ Systems DynaPak 3010RNM Series Support Manual Download Page 5

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DynaPak 3010RNM Version 01102001 ATEX Rev.

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720

The Z-65/6.1 counter periodically energizes a
low power solenoid valve.  As in the time based
sampling mode of operation, this allows
actuation gas to stroke the DP-3000 HP pump.
The rate at which this occurs is a function of
operator input as well as the turbine flow meter
or other device that inputs pulses per volume
metered.  The two 10 position switches on the
Z-65/6.1 are used to set the number of input
pulses the counter will count before activating
the solenoid output.  The number of times the
solenoid output is activated is recorded by the
onboard LCD stroke indicator.  Sample volume
is again controlled using the DP-3000 HP
volume adjustment knob.

In both modes of operation, the Z-65/6.1 timer/
counter operates using a replaceable internal
battery pack.  The battery pack condition is
monitored by way of two indicator LEDs.  Under
normal conditions, the green indicator LED will
illuminate when the solenoid output is actuated.
When the battery pack needs replacement, the
red LED will illuminate when the solenoid output
is activated.  If the battery pack is good, the
green LED will illuminate when the solenoid is
activated.

The External Power Option may be used in
lieu of the internal battery pack.  The External
Power Option (model No. EPO-120) consists of
a AC to DC convertor and intrinsically safe
barrier to convert 120 VAC power to 28 VDC to
operate the controller without the use of the
internal battery pack.

The Solar Power Option would be used in lieu
of the internal battery pack.  The Solar Power
Option 
(model #SPO-12) consists of a 5 watt
solar panel with RM-12 charger regulator
module and internal 12V, 5 Amp hour battery
pack.

3. Theory of Operation:

The DynaPak 3010RNM Sampler is a liquid
sampling system which uses the pneumatically
operated, positive displacement DynaPak
3000 HP pump, the Z-65/6.1 timer/controller,
the PIM-100 interface module, the YZ filter/
regulator and a low power solenoid valve to
obtain liquid samples.  The 3010RNM has
two modes of operation:

A. Time-based sampling:  in this mode of
operation, the 3010RNM extracts a liquid
sample from the pipeline at regular time
intervals. The volume of the sample is set by the
operator using the volume adjustment feature of
the DP-3000 HP pump. The Z-65/6.1 controller
operates as a recycling timer, periodically
energizing a low power solenoid valve.
Energizing the solenoid valve allows externally
provided actuation gas to stroke the DP-3000
HP pump.  The rate at which this occurs is a
function of operator input.  Two 10 position
switches are used to set the off time interval.
This allows a stroke time interval of 1 - 99
minutes.  The number of times the solenoid
output is activated is recorded by the onboard
LCD stroke indicator.

B. Proportional-to-flow sampling:  in this
mode of operation, the Z-65/6.1 counter
operates as a dividing counter. The PIM-100
Pulse Input Module is a low power device
designed to interface between a DynaPak Z-65
controller and a magnetic pickup input.  The
PIM-100 provides fixed width logic level output
pulses used to drive the count input of a Z-65
controller at a rate determined by a user
configurable divisor.  The switch settable
divisor, ranging from 1 to 524,287, divides the
input pulses from a turbine flow meter by the
cumulative number represented by the “ON”
divisor switches.  An input adjustment
potentiometer is provided to allow adjusting the
input sensitivity.  Power is derived from the
Z-65 battery pack.

Summary of Contents for DynaPak 3010RNM Series

Page 1: ...DynaPak3010RNM LiquidSampling SystemSupportManual Version 01102001 ATEX Rev...

Page 2: ...2 DynaPak 3010RNM Version 01102001 ATEX Rev YZ Systems Inc 3101 Pollok Drive Conroe Texas USA 77303 P 936 788 5593 F 936 788 5720...

Page 3: ...illinnowayincreasethescopeofthiswarranty Iftheproductfailstocomplywiththewarrantysetforthherein YZ s entireliabilityandthecustomer sexclusiveremedywillbereplacementoftheproduct s or atYZ soption YZ sr...

Page 4: ...presentative or YZ Customer Service at 936 788 5526 2 System Components The primary components of the DynaPak 3010RNM Sampling System are illustrated here Filter Regulator Z 65 Controller Stroke Adjus...

Page 5: ...sts of a 5 watt solar panel with RM 12 charger regulator module and internal 12V 5 Amp hour battery pack 3 Theory of Operation The DynaPak 3010RNM Sampler is a liquid samplingsystemwhichusesthepneumat...

Page 6: ...y 75 psi to the actuation gas connection located on the left hand side of the sampler d Connect the sample out connection to the samplevessel e Wire the PIM 100 to the flow input device Turbine Meter...

Page 7: ...in section 8 An input adjustment potentiometer is provided on the PIM 100 to allow adjusting the input sensitivity Refer to diagram 7 Wiring Control Document 4 System Installation Element Optional Lo...

Page 8: ...sultthefactoryforproperprocedure Element Optional Loop Driver w Static Mixer Optional By Customer Vessel Tray Product Supply Relief Valve Static Mixing Loop Actuation 50 75 psi By Customer 2 Pipestand...

Page 9: ...mer counter dials to the 0 position 00 minutes 6 6 Move mode switches 1 2 and 3 to the on position The pump will begin stroking once every 2 seconds in a diagnostic test mode 6 7 Allow the sampler to...

Page 10: ...time interval and largest pump displacement setting possible NOTE The time 18 minutes above corre sponds to the dial setting shown for the Z 65 6 1 model with the timer range setting in the factory po...

Page 11: ...6 Turn mode switch 3 to on 7 7 Turn mode switch 4 to off 7 8 Press the test button once to initiate the timersequence 7 3 Adjust the pump volume adjustment knob to the value used in the calculations...

Page 12: ...forthatnumberorinput pulses For example If your flow meter is calibrated for 2300 pulses per metered volume meter k factor and you want one output pulse per metered volume from the PIM 100 your diviso...

Page 13: ...N 4 4 S1 3 ON 0 The input signal threshold level is set from the factory to work with most applications However due to varying cable lengths and wire types the threshold level may need to be adjusted...

Page 14: ...nter setting is greater than 99 decrease the pulses per volume metered 1 your pump displacement from 1 to 4cc s a __________ 2 your sample cylinder volume in cc s 300cc 500cc etc b __________ 3 averag...

Page 15: ...is a dry contact a interface between the PIM 100 and the Z 65 6 1 terminal strip will be pre wired b Turn mode switch 1 to on c Turn mode switch 2 to off d Turn mode switch 3 to on e Turn mode switch...

Page 16: ...e pump body and the probe body Do not remove the inlet check valve body from the manifold unless cleaning is necessary To replace the inlet check valve o ring cut the o ring off the head of the dart a...

Page 17: ...revent damage J Install the body bushing into the bottom of the pumpbody K Insert all other bushings springs and o rings in their respective sequence on the plunger shaft L Carefully install assembly...

Page 18: ...good and a red LED will illuminate if the battery is low NOTE the solenoid must be connected to test the battery condition Battery condition cannot be tested with a volt meter Replacing a Depleted Bat...

Page 19: ...s for the DynaPak 3000RNM Series gas samplers PartNumber Description Qty Location C4 0004 filterelement 1 see diagrams 3 and 4 D3 0115 DP 3000 HP pump seal kit 1 see diagrams 1 and 2 D3 0116 YZ filter...

Page 20: ...crewsandremovethe six position terminal strip and cover This will expose the battery pack and the three position configuration jumper located in the lower right corneroftheZ 65 6 1controllerassembly D...

Page 21: ...g dials 1 Z 65 6 1 Range Setting a xx minutes set the configuration jumper to the far left position factory setting b x x minutes set the configuration jumper to the center position Note to obtain max...

Page 22: ...unter input ter 3 the green LED will turn on and off and the red LED will illuminate again This will normallyoccurveryquicklyandgivethe appearance that the green LED blinks on when the pulse input is...

Page 23: ...P N B1 0051 Seal Spring Housing P N A5 1012 20 Micron Filter P N C4 0022 P N C3 0008 P N B1 0020 Inlet Screen P N C4 0006 Inlet Check Valve Spring Guide Inlet Check Valve Spring O Ring 006 P N A5 100...

Page 24: ...t Detent Upper Diaphragm Housing P N B1 0051 P N C3 0005 P N B1 0030 Set Screw P N C0 0096 P N C0 0014 Cap Screw 6 Each O Ring 012 P N B1 0020 P N C0 0026 Inlet Screen P N C4 0006 P N C3 0008 P N C4 0...

Page 25: ...pring Retaining Nut P N A3 0072 Seat O Ring 012 P N A3 0070 P N A5 1012 P N A3 0069 Piston P N C3 0009 Piston Spring Adjustment Screw P N A3 0066 Spring Cap P N A3 0068 Lower Dart O Ring 120 P N A5 11...

Page 26: ...ring Retaining Nut P N A3 0072 Seat O Ring 012 P N A3 0070 P N A5 1012 P N A3 0069 Piston P N C3 0009 Piston Spring Adjustment Screw P N A3 0066 Spring Cap P N A3 0068 Lower Dart O Ring 120 P N A5 112...

Page 27: ...1 1 Qty 1 1 G1 0001 Stroke Counter Assembly Z 65 200 Fuse Replacement Kit Solenoid Valve Cable Assembly Thumb Screw Model Z 65 6 03 Model Z 65 6 1 Face Plate Mode Switch BCD Switch Terminal Strip 6 P...

Page 28: ...8 5593 F 936 788 5720 Diagram 6 LinkPlus Outlet Inlet p s i P N A8 0033 Stainless Steel Pressure Gauge Set Screw P N C0 0099 P N A3 0217 Valve Handle P N A3 0062 Valve Seat P N A3 0063 Bonnet Stem Ass...

Page 29: ...ersion 01102001 ATEX Rev YZ Systems Inc 3101 Pollok Drive Conroe Texas USA 77303 P 936 788 5593 F 936 788 5720 Diagram 7 Z 65 Installation Notes Wiring Control Documentation System Installation Notes...

Page 30: ...nder becomes a maximum of 80 full see volume indicator all valves should be closed The product connection is slowly broken in order to vent any trapped product After vessel removal all connections sho...

Page 31: ...ct Head YZ UniValve Purge Valve Nut P N A3 0080 P N A3 0063 Valve Seat P N C6 1003 Ser 4608 P N 12 1006 Ser 0321 and Prior P N 12 1007 Ser 0322 0613 P N 12 1008 Ser 0614 4087 P N C6 1002 Ser 4088 Pist...

Page 32: ...u were doing when the problem occurred Operation Specifications PowerRequirements 14 5VfromZ 65 battery pack 85microamperes quiescent 110microamperes Max Minimum Input Signal 20mV peak to peak 300mH I...

Page 33: ...33 DynaPak 3010RNM Version 01102001 ATEX Rev YZ Systems Inc 3101 Pollok Drive Conroe Texas USA 77303 P 936 788 5593 F 936 788 5720 Notes...

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