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YZ Systems DynaPak 3010RNM Series, Support Manual, Page: 19 / 33

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YZ Systems DynaPak 3010RNM Series Support Manual Download Page 19

19

DynaPak 3010RNM Version 01102001 ATEX Rev.

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720

9.4 Recommended spare parts for the
DynaPak 3000RNM Series gas samplers.

Part Number

Description

Qty.

Location

C4-0004

filter element

1

see diagrams #3 and #4

D3-0115

DP-3000 HP pump seal kit

1

see diagrams #1 and #2

D3-0116

YZ filter regulator repair kit

1

see diagrams #3 and #4

D3-0142

Z-65/200 fuse replacement kit

1

see  diagram  #5

E3-2001

battery pack

1

see diagram #5

9. Sampler maintenance:

Summary of Contents for DynaPak 3010RNM Series

Page 1: ...DynaPak3010RNM LiquidSampling SystemSupportManual Version 01102001 ATEX Rev...

Page 2: ...2 DynaPak 3010RNM Version 01102001 ATEX Rev YZ Systems Inc 3101 Pollok Drive Conroe Texas USA 77303 P 936 788 5593 F 936 788 5720...

Page 3: ...illinnowayincreasethescopeofthiswarranty Iftheproductfailstocomplywiththewarrantysetforthherein YZ s entireliabilityandthecustomer sexclusiveremedywillbereplacementoftheproduct s or atYZ soption YZ sr...

Page 4: ...presentative or YZ Customer Service at 936 788 5526 2 System Components The primary components of the DynaPak 3010RNM Sampling System are illustrated here Filter Regulator Z 65 Controller Stroke Adjus...

Page 5: ...sts of a 5 watt solar panel with RM 12 charger regulator module and internal 12V 5 Amp hour battery pack 3 Theory of Operation The DynaPak 3010RNM Sampler is a liquid samplingsystemwhichusesthepneumat...

Page 6: ...y 75 psi to the actuation gas connection located on the left hand side of the sampler d Connect the sample out connection to the samplevessel e Wire the PIM 100 to the flow input device Turbine Meter...

Page 7: ...in section 8 An input adjustment potentiometer is provided on the PIM 100 to allow adjusting the input sensitivity Refer to diagram 7 Wiring Control Document 4 System Installation Element Optional Lo...

Page 8: ...sultthefactoryforproperprocedure Element Optional Loop Driver w Static Mixer Optional By Customer Vessel Tray Product Supply Relief Valve Static Mixing Loop Actuation 50 75 psi By Customer 2 Pipestand...

Page 9: ...mer counter dials to the 0 position 00 minutes 6 6 Move mode switches 1 2 and 3 to the on position The pump will begin stroking once every 2 seconds in a diagnostic test mode 6 7 Allow the sampler to...

Page 10: ...time interval and largest pump displacement setting possible NOTE The time 18 minutes above corre sponds to the dial setting shown for the Z 65 6 1 model with the timer range setting in the factory po...

Page 11: ...6 Turn mode switch 3 to on 7 7 Turn mode switch 4 to off 7 8 Press the test button once to initiate the timersequence 7 3 Adjust the pump volume adjustment knob to the value used in the calculations...

Page 12: ...forthatnumberorinput pulses For example If your flow meter is calibrated for 2300 pulses per metered volume meter k factor and you want one output pulse per metered volume from the PIM 100 your diviso...

Page 13: ...N 4 4 S1 3 ON 0 The input signal threshold level is set from the factory to work with most applications However due to varying cable lengths and wire types the threshold level may need to be adjusted...

Page 14: ...nter setting is greater than 99 decrease the pulses per volume metered 1 your pump displacement from 1 to 4cc s a __________ 2 your sample cylinder volume in cc s 300cc 500cc etc b __________ 3 averag...

Page 15: ...is a dry contact a interface between the PIM 100 and the Z 65 6 1 terminal strip will be pre wired b Turn mode switch 1 to on c Turn mode switch 2 to off d Turn mode switch 3 to on e Turn mode switch...

Page 16: ...e pump body and the probe body Do not remove the inlet check valve body from the manifold unless cleaning is necessary To replace the inlet check valve o ring cut the o ring off the head of the dart a...

Page 17: ...revent damage J Install the body bushing into the bottom of the pumpbody K Insert all other bushings springs and o rings in their respective sequence on the plunger shaft L Carefully install assembly...

Page 18: ...good and a red LED will illuminate if the battery is low NOTE the solenoid must be connected to test the battery condition Battery condition cannot be tested with a volt meter Replacing a Depleted Bat...

Page 19: ...s for the DynaPak 3000RNM Series gas samplers PartNumber Description Qty Location C4 0004 filterelement 1 see diagrams 3 and 4 D3 0115 DP 3000 HP pump seal kit 1 see diagrams 1 and 2 D3 0116 YZ filter...

Page 20: ...crewsandremovethe six position terminal strip and cover This will expose the battery pack and the three position configuration jumper located in the lower right corneroftheZ 65 6 1controllerassembly D...

Page 21: ...g dials 1 Z 65 6 1 Range Setting a xx minutes set the configuration jumper to the far left position factory setting b x x minutes set the configuration jumper to the center position Note to obtain max...

Page 22: ...unter input ter 3 the green LED will turn on and off and the red LED will illuminate again This will normallyoccurveryquicklyandgivethe appearance that the green LED blinks on when the pulse input is...

Page 23: ...P N B1 0051 Seal Spring Housing P N A5 1012 20 Micron Filter P N C4 0022 P N C3 0008 P N B1 0020 Inlet Screen P N C4 0006 Inlet Check Valve Spring Guide Inlet Check Valve Spring O Ring 006 P N A5 100...

Page 24: ...t Detent Upper Diaphragm Housing P N B1 0051 P N C3 0005 P N B1 0030 Set Screw P N C0 0096 P N C0 0014 Cap Screw 6 Each O Ring 012 P N B1 0020 P N C0 0026 Inlet Screen P N C4 0006 P N C3 0008 P N C4 0...

Page 25: ...pring Retaining Nut P N A3 0072 Seat O Ring 012 P N A3 0070 P N A5 1012 P N A3 0069 Piston P N C3 0009 Piston Spring Adjustment Screw P N A3 0066 Spring Cap P N A3 0068 Lower Dart O Ring 120 P N A5 11...

Page 26: ...ring Retaining Nut P N A3 0072 Seat O Ring 012 P N A3 0070 P N A5 1012 P N A3 0069 Piston P N C3 0009 Piston Spring Adjustment Screw P N A3 0066 Spring Cap P N A3 0068 Lower Dart O Ring 120 P N A5 112...

Page 27: ...1 1 Qty 1 1 G1 0001 Stroke Counter Assembly Z 65 200 Fuse Replacement Kit Solenoid Valve Cable Assembly Thumb Screw Model Z 65 6 03 Model Z 65 6 1 Face Plate Mode Switch BCD Switch Terminal Strip 6 P...

Page 28: ...8 5593 F 936 788 5720 Diagram 6 LinkPlus Outlet Inlet p s i P N A8 0033 Stainless Steel Pressure Gauge Set Screw P N C0 0099 P N A3 0217 Valve Handle P N A3 0062 Valve Seat P N A3 0063 Bonnet Stem Ass...

Page 29: ...ersion 01102001 ATEX Rev YZ Systems Inc 3101 Pollok Drive Conroe Texas USA 77303 P 936 788 5593 F 936 788 5720 Diagram 7 Z 65 Installation Notes Wiring Control Documentation System Installation Notes...

Page 30: ...nder becomes a maximum of 80 full see volume indicator all valves should be closed The product connection is slowly broken in order to vent any trapped product After vessel removal all connections sho...

Page 31: ...ct Head YZ UniValve Purge Valve Nut P N A3 0080 P N A3 0063 Valve Seat P N C6 1003 Ser 4608 P N 12 1006 Ser 0321 and Prior P N 12 1007 Ser 0322 0613 P N 12 1008 Ser 0614 4087 P N C6 1002 Ser 4088 Pist...

Page 32: ...u were doing when the problem occurred Operation Specifications PowerRequirements 14 5VfromZ 65 battery pack 85microamperes quiescent 110microamperes Max Minimum Input Signal 20mV peak to peak 300mH I...

Page 33: ...33 DynaPak 3010RNM Version 01102001 ATEX Rev YZ Systems Inc 3101 Pollok Drive Conroe Texas USA 77303 P 936 788 5593 F 936 788 5720 Notes...

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