Yutong HK-100-1000-AE2 Instructions Manual Download | Manualshive

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Charging Pile Instructions-V2.0

14

150kW

274A

≥

315A

＞

300mA

160kW

292A

Note: The recommended breaker and current leakage setting parameter is just for users

reference, actual onsite situation need to be taken into consideration when choosing.

Figure 7.2.1 Construction Drawing

Figure 7.2.2 Concrete Installation Dimension

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Summary of Contents for HK-100-1000-AE2

Page 1: ...ZHENGZHOU YUTONG BUS CO LTD charging pile Instructions Edition V2 0...

Page 2: ...on in this manual to the third party without any authorization To ensure the accuracy the manual has been carefully reviewed If any errors found while using any comments will be welcomed If any confli...

Page 3: ...ufacturer timely in case of abnormal situations during the operation Maintenance carried out by other personnel except for professional technicians may cause further damage injuries or accidents Do no...

Page 4: ...tallation Page 11 References Familiar with the charging process Operation instructions Page 18 Inspection and installation Take the charging pile out of the packing box check the product mode specific...

Page 5: ...TICS 7 5 5 SAFETY FEATURES 8 5 6 OTHER CHARACTERISTICS 9 5 7 INDICATOR LIGHT 10 6 PRODUCT CHARACTERISTICS 10 7 DIMENSION AND INSTALLATION 11 7 1 DIMENSIONS 11 7 2 INSTALLATION METHOD AND INSTALLATION...

Page 6: ...elp 35 9 3 4 System Upgrading Instructions 36 9 3 5 Charging Pile Suspended Instructions 37 9 3 6 Emergency Switch Operation Instructions 37 10 FAULT ALARM AND TREATMENT 39 10 1 FAULT AND RECOVERY 39...

Page 7: ...product with modular design concept has integrate the vehicle connector human machine interface HMI charger communication and billing parts together into one cabinet so that it can easily achieve con...

Page 8: ...5A HK 45 750 BE2 400kg HK 60 750 AE2 60kW 420kg 110A 0 100A HK 60 750 BE2 410kg HK 60 750 CE2 440kg HK 75 750 AE2 75 kW 430kg 138A 0 125A HK 75 750 BE2 420kg HK 75 750 CE2 450kg HK 90 750 AE2 90 kW 44...

Page 9: ...ing mode Half max current for DC 1 and Half max current for DC2 Four vehicle connector working mode Half max current for DC 1 and DC2 Half max current fou DC3 and DC4 DC1 and DC2 cannot be used simult...

Page 10: ...system combined by EV DC charging system and EV control system 4 Environmental Conditions No Item Technical targets Unit Remark Working Transportation Storage 1 Temperature 30 55 40 70 40 70 Derating...

Page 11: ...Voltage error 0 5 2 Current error 1 Output DC current 30A 1 A Output DC current 30A 3 Stabilized voltage precision 0 5 4 Stabilized current precision 1 5 Ripple factor Xrms 1 Xpp 1 6 Current Ripple 1...

Page 12: ...it protection yes 8 Over temperature alarm 50 80 Module inlet temperature is greater than 50 and automatic linear reduction in terms of temperature 9 Over temperature protection 80 The environmental o...

Page 13: ...unds an alarm of abnormal insulation but still normally charges in case of 100 V the charger stops charging 25 Contactor adhesion alarm yes 26 Battery voltage detection function yes 27 Battery voltage...

Page 14: ...ents Unit Remark 1 Impulse withstand voltage Input Earth 10 mA 2 8kVDC Output Earth 10 mA 3 5kVDC Input Output 10 mA 3 5kVDC 2 Insulation resistance Input Earth 10 M 500VDC Output Earth 10 M 1000VDC I...

Page 15: ...les of the charging gun 10 M Optional 8 The protection of three proofing moisture proofing salt spray proofing and fungus proofing There are several printed circuit boards in the system The connector...

Page 16: ...perators are available 2 LAN Support Optional 3 Charging card management system Support Complete business card making and card issuing system with asynchronous settlement function 4 Back office manage...

Page 17: ...tions V2 0 11 7 Dimension and Installation 7 1 Dimensions Figure 7 1 Charging Pile Dimension Chart 7 1 Detailed Dimension Data of Charging Pile Unit mm Charging Pile Power Length L Width W Height H 30...

Page 18: ...wall shall be ensured The installation distance between the back door of the charging pile and wall shall be no less than 700 mm and the distance between the side face of the charging pile and wall sh...

Page 19: ...mmended cable specification is relatively larger Customer could choose proper cable according to actual onsite situation 8 For current leakage breaker specified type is recommended See Chart 7 2 2 for...

Page 20: ...60kW 292A Note The recommended breaker and current leakage setting parameter is just for users reference actual onsite situation need to be taken into consideration when choosing Figure 7 2 1 Construc...

Page 21: ...n Please refer to construction specification for details The above drawings are just for reference Chart 7 2 3 Charging pile installation hole size and diameter parameters Charging pile power Installa...

Page 22: ...ront door of the charging pile then three phase five wire AC power supply 400VAC need to be connected successively according to the input wiring marks A B and C from left to right The mark N and PE sh...

Page 23: ...ication and Function Definition Pin No Identification Rated Voltage and Rated Current Function Definition 1 DC 1000V 80A 125A 200A DC power supply connected with DC power supply and battery positive p...

Page 24: ...n swiping the card for settlement Please check carefully about the charging plug used is plug A or B before the settlement to avoid misoperation Please refer to relevant instruction when operate the c...

Page 25: ...or settlement Ensure that charging pile connected with vehicle correctly and relevant vehicle connector is chose Charging completed Enter password Set charge parameters Swipe the card Start charging B...

Page 26: ...nnector to start charging and follow step 3 Setting method enter the setting interface function setting startup mode and select start by swiping the card The charging pile can be started and stopped b...

Page 27: ...the setting interface function setting QR code function and select yes Figure 9 3 1 2 For APP user 3 Charging Mode Selection Following step 2 after entering the homepage four kinds of different chargi...

Page 28: ...e When the set SOC value reached the charging process will be stopped automatically If the set SOC value is smaller than the actual vehicle SOC value charging pile will stop immediately If automatic c...

Page 29: ...After relevant parameter setting finished click next to enter vehicle connector choosing page just as figure 9 3 1 3 Figure 9 3 1 5 If SOC charging mode chose system will enter vehicle target SOC valu...

Page 30: ...et as By card Click next to enter card swiping page see figure 9 3 1 8 Make sure informations of vehicle connector number IC card number etc are correct Then put the card in card swipping area to star...

Page 31: ...isplaying Page Following Step 4 system will enter charging information displaying page after charging pile started The following information could be check at this page vehicle SOC charging voltage cu...

Page 32: ...Charging Pile Instructions V2 0 26 Figure 9 3 1 9 Figure 9 3 1 10...

Page 33: ...process click settle at the bottom left of the homepage system could jump to the charging information displaying page directly see figure 9 3 1 9 figure 9 3 1 10 figure 9 3 1 11 6 Settlement Page Foll...

Page 34: ...7 then click OK to enter system setting page See figure 9 3 2 2 Related setting of charging pile function and parameters could be set in the system setting page Except that the module parameter modifi...

Page 35: ...2 2 Password Setting Click password at system menu page see figure 9 3 2 2 and enter password modification page Default password 4567 If password modification needed then new password shall be filled...

Page 36: ...2 to set local time Proper time zone city and accurate time shall be chose and then click confirm to finish the modification process See figure 9 3 2 4 Figure 9 3 2 4 4 Function Setting Click functio...

Page 37: ...the firstly choosed connector finished charging 3 Language Different languages could be chose 4 QR Code Function Open or close QR code function could be chose 5 Screen Brightness Adjustable 6 Screen S...

Page 38: ...uctions V2 0 32 Figure 9 3 2 6 2 Ethernet Setting Set IP acquiring mode dynamic manual In manual mode the following parameters could be set local IP subnet mask gateway DNS MAC address See figure 9 3...

Page 39: ...Figure 9 3 2 8 4 BMS meter voltage and current sample voltage abd current meter electricity quantity vehicle VIN code could be checked See figure 9 3 2 9 Figure 9 3 2 9 6 Fault Record Inquiry Click fa...

Page 40: ...and the last page of the fault record quickly 7 Charging Record Inquiry Clicking charging record at system menu page see 9 3 2 2 could check historical charging information of charging pile See figur...

Page 41: ...will be closed when the temperature meet and less than the set value Charging pile inlet outlet over temperature alarm and protective temperature threshold and charging connector plugs temperature pro...

Page 42: ...tructions V2 0 36 Figure 9 3 3 1 Figure 9 3 3 2 9 3 4 System Upgrading Instructions When system in remote upgrading process charging pile will be suspended to use and prompt message will be popped out...

Page 43: ...uspended and prompt message will popped out See figure 9 3 5 Figure 9 3 5 Tips Please contact the staff for restoring 9 3 6 Emergency Switch Operation Instructions When emergency switch be pressed dow...

Page 44: ...situation of charging pile faults like charging process could not be stopped or internal wiring short circuit happened emergency switch shall be pressed down immediately If the emergency switch be pr...

Page 45: ...tion number 2 Such kind of failures are used only for system events or logging records Only the screen record will show them Neither the fault light will not light up when these failures happened nor...

Page 46: ...ontrol board Check the communication line of vehicle connector 1 4 and power supply board 80 140 Switch board 1 60 communication timeout Check the communication line of the switch board and power supp...

Page 47: ...ormal Check if the Hall sensor is damaged 28 Battery connection reversal Check if the connector wire is reversely connected 30 Output contactor feedback signal abnormal Check the output contactor feed...

Page 48: ...lt Name Treatment 37 CAN communication abnormal Check the communication line between the charging module and the control board BMS Fault classification number 21 Connector 1 28 Connector 8 Fault codes...

Page 49: ...ss The loading and unloading operation shall also be paid enough attention to avoid product damages Storage This product shall be stored in the packing case if not installed The ambient temperature of...

Page 50: ...pile inclined or not 3 Check whether the door of charging pile is locked and the waterproof sealing strip is fastened 4 Check whether the vehicle connectors are in right place and confirm no water or...

Page 51: ...wiring terminals are detached or loose 9 Check whether the main components like breaker contactor have damages or abnormal conditions 10 Whether the charging pile has peculiar smell burning spoors or...

Page 52: ...rbidden during charging process Long time of improper operation of charging pile might affect the service life of the components The company will not be responsible for damages caused by incorrect ope...

Page 53: ...ZHENGZHOU YUTONG BUS CO LTD Mailing address Yutong Industrial Park Yutong Road Guancheng District Zhengzhou Henan Province China Postal code 450061 Telephone 4006596666 Email ytkf yutong com...

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