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174
JOHNSON CONTROLS
GENERAL PERIODIC MAINTENANCE CHECKS
STANDARD UNITS
SERVICE SCHEDULE
MINOR SERVICE
MAJOR SERVICE
All items under Minor Service plus:
Unit general:
Check thermal insulation.
Check main structure.
Check vibration isolators.
Check paint-work.
Refrigerant systems general:
Check relief valves.
Check solenoid valves.
Check fusible plugs.
Check for pipework damage.
Check for leaks.
Check moisture indicator.
Check suction superheat.
Check economizer superheat.
Check liquid subcooling.
Compressors / Oil separator:
Check liquid subcooling.
None
Check oil level.
Check oil pressure.
Check unloader operation.
Check crankcase heater.
Check condition of oil.
Cooler
Check water flow.
Check water pH / glycol strength.
Check water pressure drop.
Check heater mats.
Air cooled condensers:
Check for airflow obstructions.
Brush fins. Clean with mild, low
pH cleaner.
Check fins.
Check fan motor bearings.
Check fans and fan guards.
Power & Control system general:
Check panel condition.
Check all connections.
Check mains and control wiring.
Check compressor contactors.
Check sensor location.
Check fan contactors / overloads.
Check mechanical HP cutouts.
Check sensor / transducer calibration.
Check emergency stop.
Check motor protectors.
Check residual current devices.
Check contactor contacts.
Microprocessor controls:
Check fault history.
Check fan control function.
Check program settings.
Check ambient cut-out function.
Check HP / LP cutout functions
Check low oil pressure function.
Check pump-down function.
Check load / unload function.
Maintenance
Summary of Contents for YCAS0098EB
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Page 70: ...70 JOHNSON CONTROLS Technical Data FIG 22A CONTROL PANEL COMPONENT LOCATIONS...
Page 71: ...71 JOHNSON CONTROLS FORM 201 18 NM7 LD03280 FIG 22B POWER PANEL COMPONENT LOCATION 7...
Page 72: ...72 JOHNSON CONTROLS Technical Data LEGEND LD03281...
Page 73: ...73 JOHNSON CONTROLS FORM 201 18 NM7 LD03282 LD03283 LD03284 7...
Page 74: ...74 JOHNSON CONTROLS Technical Data CONNECTION DIAGRAM SYSTEM WIRING LD06256 LD03231 LD03232...
Page 75: ...75 JOHNSON CONTROLS FORM 201 18 NM7 COMPRESSOR TERMINAL BOX LD03233 7...
Page 76: ...76 JOHNSON CONTROLS LD03285 Technical Data...
Page 77: ...77 JOHNSON CONTROLS FORM 201 18 NM7 3 4 5 6 3 4 5 6 7 8 5 6 3 4 7 8 9 10 LD06840A 7...
Page 181: ...181 JOHNSON CONTROLS FORM 201 18 NM7 NOTES...
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