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835961-UIM-D-0213

Johnson Controls Unitary Products

3

GROUND INSTALLATION

The unit may be installed at ground level on a solid base that will not
shift or settle, causing strain on the refrigerant lines and possible leaks.
Maintain the clearances shown in Figure 1 and install the unit in a level
position.

Normal operating sound levels may be objectionable if the unit is placed
directly under windows of certain rooms (bedrooms, study, etc.).

Condensate will drain from beneath the coil of the outdoor unit during
the defrost cycle. Normally this condensate may be allowed to drain
directly on the ground.

Elevate the unit sufficiently to prevent any blockage of the air entrances
by snow in areas where there will be snow accumulation. Check the
local weather bureau for the expected snow accumulation in your area.

Isolate the unit from rain gutters to avoid any possible wash out of the
foundation.

ROOF INSTALLATION

When installing units on a roof, the structure must be capable of sup-
porting the total weight of the unit, including a pad, lintels, rails, etc.,
which should be used to minimize the transmission of sound or vibra-
tion into the conditioned space.

UNIT PLACEMENT

1. Provide a base in the pre-determined location.

2. Remove the shipping carton and inspect for possible damage.

3. Compressor tie-down bolts should remain tightened.

4. Position the unit on the base provided.

LIQUID LINE FILTER-DRIER

The heat pumps have a solid core bi-flow filter/drier located on the liquid
line.

*As listed on the “Energy Guide yellow sticker on the unit.

PIPING CONNECTIONS

The outdoor unit must be connected to the indoor coil using field sup-
plied refrigerant grade copper tubing that is internally clean and dry.
Units should be installed only with the tubing sizes for approved system
combinations as specified in Tabular Data Sheet. The charge given is
applicable for total tubing lengths up to 15 feet. See Application Data
Part Number 247077 for installing tubing of longer lengths and elevation
differences.

PRECAUTIONS DURING LINE INSTALLATION

1. Install the lines with as few bends as possible. Care must be taken

not to damage the couplings or kink the tubing. Use clean hard
drawn copper tubing where no appreciable amount of bending
around obstruction is necessary. If soft copper must be used, care
must be taken to avoid sharp bends which may cause a restriction.

2. The lines should be installed so that they will not obstruct service

access to the coil, air handling system, or filter.

3. Care must also be taken to isolate the refrigerant lines to minimize

noise transmission from the equipment to the structure.

4. The vapor line must be insulated with a minimum of 1/2" foam rubber

insulation (Armaflex or equivalent). Liquid lines that will be exposed
to direct sunlight and/or high temperatures must also be insulated.

5. Tape and suspend the refrigerant lines as shown. DO NOT allow

tube metal-to-metal contact. See Figure 2.

6. Use PVC piping as a conduit for all underground installations as

shown in Figure 3. Buried lines should be kept as short as possible
to minimize the build up of liquid refrigerant in the vapor line during
long periods of shutdown.

7. Pack fiberglass insulation and a sealing material such as permagum

around refrigerant lines where they penetrate a wall to reduce vibra-
tion and to retain some flexibility.

8. See Form 247077 for additional piping information.

The outdoor unit should not be installed in an area where mud or ice
could cause personal injury. Remember that condensate will drip from
the unit coil during heat and defrost cycles and that this condensate
will freeze when the temperature of the outdoor air is below 32°F.

Heat pumps will defrost periodically resulting in water drainage. The
unit should not be located where water drainage may freeze and cre-
ate a hazardous condition - such as sidewalks and steps.

Replacements for the liquid line drier must be exactly the same as
marked on the original factory drier. See Source 1 for O.E.M. replace-
ment driers.

Failure to do so or using a substitute drier or a granular type may
result in damage to the equipment.

Filter-Drier

Source 1 Part No.

Apply with Models

S1-52636219000

All

NOTICE

NOTICE

Using a larger than specified line size could result in oil return prob-
lems. Using too small a line will result in loss of capacity and other
problems caused by insufficient refrigerant flow. Slope horizontal
vapor lines at least 1" every 20 feet toward the outdoor unit to facili-
tate proper oil return.

 FIGURE 2:  

Tubing Hanger

 FIGURE 3:  

Underground Installation

NOTICE

Liquid
Line

Incorrect

Correct

Tape

Sheet Metal Hanger

Insulated Vapor Line

TO INDOOR COIL

TO O UTDOOR UNIT

LIQUID LINE

CAP

PVC

CONDUIT

INSULATED

VAPOR LINE

Summary of Contents for THGD Series

Page 1: ...nt charge may need to be changed for some indoor out door unit combinations elevation differences or total line lengths Refer to Application Data covering General Piping Recommendations and Refrigerant Line Length Part Number 247077 SECTION II SAFETY This is a safety alert symbol When you see this symbol on labels or in manuals be alert to the potential for personal injury Understand and pay parti...

Page 2: ... to insure proper system operation and performance Line set change out is also recommended 1 Change out of the indoor coil to an approved R 410A coil condens ing unit combination with the appropriate metering device 2 Change out of the line set when replacing an R 22 unit with an R410 A unit is highly recommended to reduce cross contamination of oils and refrigerants 3 If change out of the line se...

Page 3: ...s necessary If soft copper must be used care must be taken to avoid sharp bends which may cause a restriction 2 The lines should be installed so that they will not obstruct service access to the coil air handling system or filter 3 Care must also be taken to isolate the refrigerant lines to minimize noise transmission from the equipment to the structure 4 The vapor line must be insulated with a mi...

Page 4: ...erant piping connections including the service port flare caps to be sure they are leak tight DO NOT OVERTIGHTEN between 40 and 60 inch lbs maximum 9 Evacuate the vapor line evaporator and the liquid line to 500 microns or less 10 Replace cap on service ports Do not remove the flare caps from the service ports except when necessary for servicing the system 11 Release the refrigerant charge into th...

Page 5: ...r line as follows a Hand tighten the 1 4 SAE nut to the Schrader fitting and an additional 1 3 turn to seal 7 Install the TXV bulb to the vapor line near the equalizer line using the bulb clamp s furnished with the TXV assembly Ensure the bulb is making maximum contact a Bulb should be installed on a horizontal run of the vapor line if possible On lines under 7 8 O D the bulb may be installed on t...

Page 6: ...Determine indoor coil adjustment if any from Tabular Data Sheet 3 Calculate the additional charge for lineset using the Tabular Data Sheet if line length is greater than 15 feet 4 6 m 4 Total system charge item 1 item 2 item 3 5 Permanently mark the unit data plate with the total amount of refrig erant in the system Using the charging charts The unit includes heating charging charts and cooling ch...

Page 7: ...out 5 ft above the floor where it will be exposed to normal room air circulation Do not place it on an outside wall or where it is exposed to the radiant effect from exposed glass or appliances drafts from outside doors or supply air grilles 6 Route the 24 volt control wiring NEC Class 2 from the outdoor unit to the indoor unit and thermostat Refrigerant charging should only be carried out by a qu...

Page 8: ...e airflow using the LED display on the CFM selection board FIGURE 8 Typical Field Wiring Air Handler Electrical Heat Three Phase FIGURE 9 Typical Field Wiring Air Handler Electrical Heat Single Phase THERMOSTAT INDOOR UNIT OUTDOOR UNIT LOW VOLTAGE TERMINAL BLOCK IN AIR HANDLER WITH ELECTRIC HEAT 3 4 DEFROST CONTROL 1 FIELD INSTALLED JUMPER GND SCREW CONTACTOR T2 T1 L2 L1 M R Y O W G T2 E 2 R R Y Y...

Page 9: ...hermostat demand to provide cooling as needed An attempt to start the compressor without at least 8 hours of crank case heat will damage the compressor TABLE 1 R 410A Saturation Properties Temp F Pressure PSIG Temp F Pressure PSIG Temp F Pressure PSIG Temp F Pressure PSIG Temp F Pressure PSIG 45 130 60 170 75 217 90 274 105 341 46 132 61 173 76 221 91 278 106 345 47 135 62 176 77 224 92 282 107 35...

Page 10: ...cause of a pressure switch lockout it will energize the X L output as shown in Table 3 The control has a three second delay between fault code flashes If the conditions above exist during cooling mode the system could be in the loss of charge condition DEFROST OPERATION Time Temperature Defrost 13 Seer 2 5 Ton The defrost control is a time temp control which includes a field select able tap locate...

Page 11: ...le Initiation The control will allow the heat pump to operate in the heating mode until the combination of outdoor ambient and outdoor coil temperatures indi cate that a defrost cycle is necessary The control will initiate a defrost cycle when the liquid line temperature is below the initiate point for the measured ambient temperature See Figure 13 continuously for 4 1 2 minutes This delay elimina...

Page 12: ...ollowing removal of the fault condition 1 Power is cycled to the R or Y inputs of the control This will cause the soft lockout condition to be reset when the thermostat is satisfied or when the thermostat is set to SYSTEM OFF and back to HEAT or COOL mode 2 The TEST terminals are shorted for more than two seconds When the soft lockout condition is reset the control will stop displaying the fault c...

Page 13: ...835961 UIM D 0213 Johnson Controls Unitary Products 13 SECTION VII WIRING DIAGRAM FIGURE 14 Wiring Diagram Single Phase Demand Defrost ...

Page 14: ...ANGE PNK PINK PUR PURPLE RED RED WHT WHITE YEL YELLOW BLK BLK BRN PNK YEL PNK HPS HTS LPS BRN PNK YEL PNK YEL PNK SEE UNIT INSTALLATION INSTRUCTIONS FOR LOW VOLTAGE TERMINATIONS COND FAN X L PUR RED DEFROST CONTROL BLK WHT BRN BLK REV VALVE YEL ORG RV R C Y O W W1 66 PRES SWITCH DFST T STAT M BRN PNK YEL PNK BLK GRY LS BLU DANGER SHOCK HAZARD TURN OFF ELECTRICAL POWER BEFORE SERVICING TO PREVENT P...

Page 15: ...OMPONENTS SHOWN IN DASH LINES ARE OPTIONAL WIRING MUST CONFORM TO NATIONAL AND LOCAL CODES IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED IT MUST BE REPLACED WITH 105 C THERMOPLASTIC OR ITS EQUIVALENT WHERE POWER SUPPLY HAS ONE 1 240 VOLT CONDUCTOR AND ONE 1 NEUTRAL CONDUCTOR CONNECT L2 OF CONTACTOR TO NEUTRAL FAN RELAY AND WIRES LABELED 460V ONLY USED ON 380 415V OR 460V 1 2...

Page 16: ... BLK 208 230 BRN PNK YEL PNK HPS HTS LPS BRN PNK YEL PNK YEL PNK SEE UNIT INSTALLATION INSTRUCTIONS FOR LOW VOLTAGE TERMINATIONS COND FAN X L PUR RED DEFROST CONTROL BLK WHT BRN BLK REV VALVE YEL ORG RV R C Y O W W1 66 PRESS SWITCH DFST T STAT M BRN PNK GRY BLK YEL 460V BLK 460V LS BLU DANGER SHOCK HAZARD TURN OFF ELECTRICAL POWER BEFORE SERVICING TO PREVENT POSSIBLE DAMAGE TO THE EQUIPMENT AND PO...

Page 17: ...835961 UIM D 0213 Johnson Controls Unitary Products 17 NOTES ...

Page 18: ...pplicable Electrical Line Voltage Outdoor Unit Model Outdoor Unit Serial Filter Thermostat Accessories Filter Location s Connections Per Installation Instructions and Local Codes Gas piping is connected if applicable Supply plenum and return ducts are connected and sealed Filter Size Vent system is connected if applicable Thermostat wiring complete Heat anticipator is set to the recommended value ...

Page 19: ...mp Cut Out Balance Point Defrost Curve Y2 Lock FFUEL Switch Point Hot Heat Pump Fill in the information ie ON OFF or the appropriate Value for the fields that apply to the defrost control board installed Run Time Time and Temperature board only 30 60 or 90 minutes Bonnet Sensor Present HEAT Refrigerant Charge and Metering Device TXV Fixed Orifice R 22 R 410A Oz 45s Elbows TXV Orifice Size Liquid L...

Page 20: ...edes 835961 UIM C 0712 York International Corp 5005 York Drive Norman OK 73069 Explain operation of system to equipment owner Explain the importance of regular filter replacement and equipment maintenance Owner Education Provide owner with the owner s manual Explain thermostat use and programming if applicable to owner Comments Section ...

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