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835961-UIM-D-0213

Johnson Controls Unitary Products

11

Demand Defrost (13 Seer 1.5 ton, 14.5 Seer 1.5-4 Ton)

The control maintains proper airflow through the outdoor coil during
heating operation by melting frost and ice that may form on the coil.
Frost may accumulate unevenly in different sections of the coil because
of the arrangement of the refrigeration circuit within the coil. The control
may initiate a defrost cycle even when the coil is not completely cov-
ered with frost. This is normal operation.

The control regulates the defrost operation of the heat pump based on
accumulated compressor run time, outdoor coil temperature, and out-
door ambient temperature. The control will cause the unit to operate in
the normal heating mode until it determines that a defrost cycle is
needed.

All defrost timings are based on accumulated compressor run time.

Operation

The defrost mode is equivalent to the cooling mode except that the out-
door fan motor is de-energized. The control shall do the following to ini-
tiate a defrost cycle.

De-energize the outdoor fan.

Energize the reversing valve.

Energize the auxiliary heat output through the W1/66 terminal.

Begin the maximum defrost cycle length timer.

If the call for heating (Y) is removed from the control during the defrost
cycle, it will terminate the defrost cycle and de-energize the compres-
sor. The control will also stop the defrost cycle length timer but not reset
it. When the control receives another call for heating, it will restart the
defrost cycle and the timer at the point at which the call for heating was
removed. This will happen only if the liquid line temperature conditions
allow defrost to occur.

Defrost Curves

The control uses a set of defrost curve parameters that are selected
using the defrost curve selection jumper. The location of the defrost
curve selection jumper is shown in Figure 13. Table 4 shows the jumper
position that is appropriate for each heat pump model. Jumper position
4 is not used and the control will not allow the compressor to operate
when the jumper is in this position.

Defrost Curve Selection

The factory will place the defrost curve selection jumper in the P posi-
tion or in a numbered position appropriate for the specific heat pump
model. You should not have to change the defrost curve selection
jumper during initial installation.

If the jumper is inadvertently moved, it should be placed in the appropri-
ate numbered location based on the model number and Table 4. The
control will also not energize the compressor if the defrost curve selec-
tion jumper is in a numbered position that is not described in Table 4 or
if the defrost curve selection jumper is missing. The control will display
the proper fault code when a defrost curve jumper error is present. The
control will display the active defrost curve using the X/L terminal when
the heat pump is operating in a defrost cycle that has been forced using
the TEST inputs.

For instance, the X/L output will be energized with two flashes when
defrost curve 2 is active. The control only reads the jumper input when
the Y and W thermostat inputs are de-energized. If a jumper position is
changed while either of these inputs is energized, the control will not act
upon the jumper changes until the thermostat calls are de-energized or
power (24 VAC) to the control is cycled.

Defrost Cycle Initiation

The control will allow the heat pump to operate in the heating mode until
the combination of outdoor ambient and outdoor coil temperatures indi-
cate that a defrost cycle is necessary. 

The control will initiate a defrost cycle when the liquid line temperature
is below the initiate point for the measured ambient temperature (See
Figure 13) continuously for 4-1/2 minutes. This delay eliminates unnec-
essary defrost cycles caused by refrigeration surges such as those that
occur at the start of a heating cycle.

The control will initiate a defrost cycle every 6 hours (accumulated com-
pressor run time) to recirculate refrigerant lubricants. This forced
defrost timer will be reset and restarted following the completion or ter-
mination of a defrost cycle.

The control will also initiate a defrost cycle when the TEST terminals
are shorted. This feature allows an installer or service technician to start
a defrost cycle immediately as required. When the TEST terminals are
shorted for more than six seconds with a Y input energized and the
pressure switch input is closed, the ASCD will be bypassed and the
compressor and the W1/66 terminal to auxiliary heat will be energized.

When the TEST inputs are used to force a defrost cycle, the control will
ignore the state of the liquid line temperature and outdoor ambient tem-
perature inputs. The coil does not have to be cold and the outdoor tem-
perature does not have to be within a certain range for the heat pump to
be forced into a defrost cycle. After the TEST input jumper is removed,
the defrost mode will be terminated as normal. The defrost cycle length
timer will not be started until the TEST input is removed. If the TEST ter-
minals remain shorted, the control will keep the unit in defrost mode.

Defrost Inhibition

The control will not initiate a defrost cycle if the liquid line temperature is
above 40°F unless the defrost cycle is forced using the TEST input.

The control will also prevent a defrost cycle from being initiated too
soon after the initiation of the previous defrost cycle. When power is
applied to the control and after the completion or termination of each
defrost cycle, the control will start a 40-minute timer. When this timer
expires, the control will allow another defrost cycle when needed. The
timer is based on accumulated compressor run time.

Defrost Termination

The control will terminate the defrost cycle immediately after the liquid
line temperature reaches 80°F or after eight minutes of defrost opera-
tion.

The control will do the following to terminate a defrost cycle:

Energize the outdoor fan.

De-energize the reversing valve.

De-energize the auxiliary heat output through the W1/66 terminal.

Reset and restart the 40-minute defrost inhibit timer.

Compressor Delay

When Defrost Jumper Position #2 is selected the compressor is shut
down for 30 seconds entering and exiting defrost mode. This delay is
present in normal operation but is not present when the TEST pins are
shorted to force a defrost cycle. Position #1 is recommended for recip-
rocating compressors, and Position #2 is recommended for scroll com-
pressors.

Jumper settings 1-3 are different defrost curve settings. 4 & P will not work in application.

The defrost thermostat delay will make the coil temperature about 75-
80° F. Please note that the timer will stop the circuit when R to Y is
disconnected.

NOTICE

TABLE 4: 

Defrost Initiate Curves

Defrost Curve Selection 

Jumper Position

1

2

3

4

All Other Models

YHJR, THJR,THRD, GHRD

YHJD, YHJF, THJD, THJF,

CHJD, CHJF, LHJD, LHJF

THGD, GHGD

None

None

Summary of Contents for THGD Series

Page 1: ...nt charge may need to be changed for some indoor out door unit combinations elevation differences or total line lengths Refer to Application Data covering General Piping Recommendations and Refrigerant Line Length Part Number 247077 SECTION II SAFETY This is a safety alert symbol When you see this symbol on labels or in manuals be alert to the potential for personal injury Understand and pay parti...

Page 2: ... to insure proper system operation and performance Line set change out is also recommended 1 Change out of the indoor coil to an approved R 410A coil condens ing unit combination with the appropriate metering device 2 Change out of the line set when replacing an R 22 unit with an R410 A unit is highly recommended to reduce cross contamination of oils and refrigerants 3 If change out of the line se...

Page 3: ...s necessary If soft copper must be used care must be taken to avoid sharp bends which may cause a restriction 2 The lines should be installed so that they will not obstruct service access to the coil air handling system or filter 3 Care must also be taken to isolate the refrigerant lines to minimize noise transmission from the equipment to the structure 4 The vapor line must be insulated with a mi...

Page 4: ...erant piping connections including the service port flare caps to be sure they are leak tight DO NOT OVERTIGHTEN between 40 and 60 inch lbs maximum 9 Evacuate the vapor line evaporator and the liquid line to 500 microns or less 10 Replace cap on service ports Do not remove the flare caps from the service ports except when necessary for servicing the system 11 Release the refrigerant charge into th...

Page 5: ...r line as follows a Hand tighten the 1 4 SAE nut to the Schrader fitting and an additional 1 3 turn to seal 7 Install the TXV bulb to the vapor line near the equalizer line using the bulb clamp s furnished with the TXV assembly Ensure the bulb is making maximum contact a Bulb should be installed on a horizontal run of the vapor line if possible On lines under 7 8 O D the bulb may be installed on t...

Page 6: ...Determine indoor coil adjustment if any from Tabular Data Sheet 3 Calculate the additional charge for lineset using the Tabular Data Sheet if line length is greater than 15 feet 4 6 m 4 Total system charge item 1 item 2 item 3 5 Permanently mark the unit data plate with the total amount of refrig erant in the system Using the charging charts The unit includes heating charging charts and cooling ch...

Page 7: ...out 5 ft above the floor where it will be exposed to normal room air circulation Do not place it on an outside wall or where it is exposed to the radiant effect from exposed glass or appliances drafts from outside doors or supply air grilles 6 Route the 24 volt control wiring NEC Class 2 from the outdoor unit to the indoor unit and thermostat Refrigerant charging should only be carried out by a qu...

Page 8: ...e airflow using the LED display on the CFM selection board FIGURE 8 Typical Field Wiring Air Handler Electrical Heat Three Phase FIGURE 9 Typical Field Wiring Air Handler Electrical Heat Single Phase THERMOSTAT INDOOR UNIT OUTDOOR UNIT LOW VOLTAGE TERMINAL BLOCK IN AIR HANDLER WITH ELECTRIC HEAT 3 4 DEFROST CONTROL 1 FIELD INSTALLED JUMPER GND SCREW CONTACTOR T2 T1 L2 L1 M R Y O W G T2 E 2 R R Y Y...

Page 9: ...hermostat demand to provide cooling as needed An attempt to start the compressor without at least 8 hours of crank case heat will damage the compressor TABLE 1 R 410A Saturation Properties Temp F Pressure PSIG Temp F Pressure PSIG Temp F Pressure PSIG Temp F Pressure PSIG Temp F Pressure PSIG 45 130 60 170 75 217 90 274 105 341 46 132 61 173 76 221 91 278 106 345 47 135 62 176 77 224 92 282 107 35...

Page 10: ...cause of a pressure switch lockout it will energize the X L output as shown in Table 3 The control has a three second delay between fault code flashes If the conditions above exist during cooling mode the system could be in the loss of charge condition DEFROST OPERATION Time Temperature Defrost 13 Seer 2 5 Ton The defrost control is a time temp control which includes a field select able tap locate...

Page 11: ...le Initiation The control will allow the heat pump to operate in the heating mode until the combination of outdoor ambient and outdoor coil temperatures indi cate that a defrost cycle is necessary The control will initiate a defrost cycle when the liquid line temperature is below the initiate point for the measured ambient temperature See Figure 13 continuously for 4 1 2 minutes This delay elimina...

Page 12: ...ollowing removal of the fault condition 1 Power is cycled to the R or Y inputs of the control This will cause the soft lockout condition to be reset when the thermostat is satisfied or when the thermostat is set to SYSTEM OFF and back to HEAT or COOL mode 2 The TEST terminals are shorted for more than two seconds When the soft lockout condition is reset the control will stop displaying the fault c...

Page 13: ...835961 UIM D 0213 Johnson Controls Unitary Products 13 SECTION VII WIRING DIAGRAM FIGURE 14 Wiring Diagram Single Phase Demand Defrost ...

Page 14: ...ANGE PNK PINK PUR PURPLE RED RED WHT WHITE YEL YELLOW BLK BLK BRN PNK YEL PNK HPS HTS LPS BRN PNK YEL PNK YEL PNK SEE UNIT INSTALLATION INSTRUCTIONS FOR LOW VOLTAGE TERMINATIONS COND FAN X L PUR RED DEFROST CONTROL BLK WHT BRN BLK REV VALVE YEL ORG RV R C Y O W W1 66 PRES SWITCH DFST T STAT M BRN PNK YEL PNK BLK GRY LS BLU DANGER SHOCK HAZARD TURN OFF ELECTRICAL POWER BEFORE SERVICING TO PREVENT P...

Page 15: ...OMPONENTS SHOWN IN DASH LINES ARE OPTIONAL WIRING MUST CONFORM TO NATIONAL AND LOCAL CODES IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED IT MUST BE REPLACED WITH 105 C THERMOPLASTIC OR ITS EQUIVALENT WHERE POWER SUPPLY HAS ONE 1 240 VOLT CONDUCTOR AND ONE 1 NEUTRAL CONDUCTOR CONNECT L2 OF CONTACTOR TO NEUTRAL FAN RELAY AND WIRES LABELED 460V ONLY USED ON 380 415V OR 460V 1 2...

Page 16: ... BLK 208 230 BRN PNK YEL PNK HPS HTS LPS BRN PNK YEL PNK YEL PNK SEE UNIT INSTALLATION INSTRUCTIONS FOR LOW VOLTAGE TERMINATIONS COND FAN X L PUR RED DEFROST CONTROL BLK WHT BRN BLK REV VALVE YEL ORG RV R C Y O W W1 66 PRESS SWITCH DFST T STAT M BRN PNK GRY BLK YEL 460V BLK 460V LS BLU DANGER SHOCK HAZARD TURN OFF ELECTRICAL POWER BEFORE SERVICING TO PREVENT POSSIBLE DAMAGE TO THE EQUIPMENT AND PO...

Page 17: ...835961 UIM D 0213 Johnson Controls Unitary Products 17 NOTES ...

Page 18: ...pplicable Electrical Line Voltage Outdoor Unit Model Outdoor Unit Serial Filter Thermostat Accessories Filter Location s Connections Per Installation Instructions and Local Codes Gas piping is connected if applicable Supply plenum and return ducts are connected and sealed Filter Size Vent system is connected if applicable Thermostat wiring complete Heat anticipator is set to the recommended value ...

Page 19: ...mp Cut Out Balance Point Defrost Curve Y2 Lock FFUEL Switch Point Hot Heat Pump Fill in the information ie ON OFF or the appropriate Value for the fields that apply to the defrost control board installed Run Time Time and Temperature board only 30 60 or 90 minutes Bonnet Sensor Present HEAT Refrigerant Charge and Metering Device TXV Fixed Orifice R 22 R 410A Oz 45s Elbows TXV Orifice Size Liquid L...

Page 20: ...edes 835961 UIM C 0712 York International Corp 5005 York Drive Norman OK 73069 Explain operation of system to equipment owner Explain the importance of regular filter replacement and equipment maintenance Owner Education Provide owner with the owner s manual Explain thermostat use and programming if applicable to owner Comments Section ...

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