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835961-UIM-D-0213

10

Johnson Controls Unitary Products

SECTION V: SYSTEM OPERATION

ANTI-SHORT CYCLE DELAY

The control includes a five-minute anti-short cycle delay (ASCD) timer
to prevent the compressor from short cycling after a power or thermo-
stat signal interruption. The ASCD timer is applied when the control is
first powered from the indoor unit thermostat and immediately following
the completion of a compressor run cycle. The compressor and the out-
door fan will not operate during the five minutes that the timer is active. 

The ASCD timer can be bypassed by connecting the TEST terminals
for three seconds while the thermostat is calling for compressor opera-
tion (Y input signal energized).

LOW VOLTAGE DETECTION

The control monitors the transformer secondary (24 VAC) voltage and
provides low voltage protection for the heat pump and its components.
In particular, the control prevents contactor chatter during low voltage
conditions. If the voltage drops below approximately 19 VAC, the con-
trol will continue to energize any relays that are already energized but

will not energize any additional relays until the voltage level increases.
If the voltage drops below approximately 16 VAC, the control will imme-
diately de-energize the relay outputs and will not energize any relays
until the voltage level increases.

TEST INPUT

The control includes a TEST input connector that can be used for vari-
ous testing functions during installation and service. The TEST input
connector is shown in Figures 11 & 12. The following table summarizes
the behavior of the control when the two TEST pins are connected.
More detailed descriptions of the various functions are included in other
sections of this document.

FAULT CODE DISPLAY

X/L Output

The X/L terminal of the heat pump control is typically connected to the
X/L input of the room thermostat. The thermostat uses this signal to
notify the homeowner of a problem with the heat pump using an LED or
LCD display. When the control energizes the X/L terminal, the thermo-
stat displays the flash code so the homeowner can see it.

When the control locks out the compressor because of a pressure
switch lockout, it will energize the X/L output as shown in Table 3. The
control has a three second delay between fault code flashes.

If the conditions above exist during cooling mode, the system could be
in the loss of charge condition.

DEFROST OPERATION

Time/Temperature Defrost (13 Seer 2-5 Ton)

The defrost control is a time/temp. control which includes a field-select-
able (tap located at board edge) time period between defrost cycle (30,
60, and 90 minutes). The jumper is factory set at 60 minutes. See Fig-
ure 13.

The electronic timer and the defrost cycle will start only when the con-
tactor is energized and the defrost thermostat is closed. The defrost
thermostat is closed when the liquid temperature falls below approxi-
mately 31° F.

The defrost mode is identical to the cooling mode except that the out-
door fan motor stops and the first stage of heat is turned on through W1
/ 66 to continue warming the conditioned space.

The defrost cycle will be terminated when the defrost thermostat is
opened at 55° F or 10 minutes of compressor accumulated run time,
whichever comes first. 

 FIGURE 11:  

Time/Temp Control Module

 FIGURE 12:  

Demand Defrost Control Module

90

30

60

Test

RUNTIME

MIN.

SEL

REV

PRESSURE

COMP RLY

DFST

VALVE

OM

XL

XL

R

R
C

C
Y

Y
O

O

W

W

W1/66

W1/66

PRESSURE

SWITCH

DFST

T’STAT

M

M

K2

K1

K3

R3

RUN TIME

30

90

TEST

TEST

RUN TIME

REV

COND.

FA

N

ALTERNATE
CONFIGURATION

ALTERNATE

TEST

AMBIENT

AMBG

COIL

G

COIL

1

2

3

4

COND

FA
N

HIGH

VOL

T

AGE

PRESSURE

M

SWITCH

REV

VALVE

X/L

R

C

Y

O

W

W1/66

X/L

R

C

Y

O

W

W1/66

DEMAND
DEFROST CURVE
SELECTION JUMPER

P

TABLE 2: 

TEST Input Functionality

Duration of Connection (seconds)

Control Behavior

Time-Temp

Demand Defrost

Less than 2

Less than 2

No response

2-9

2-6

Bypass ASCD. If Y is present 

and pressure switch is closed, 

contactors will be energized.

Clear lockout

More than 9

More than 6

Initiate defrost cycle. (Demand 

only: Energize X/L with active 

defrost curve flash code)

Connection removed

Terminate defrost as normal

Connection not removed

Continue defrost cycle (Demand 

only: and X/L flash code) until 

TEST connection removed.

TABLE 3: 

X/L Output Categories

Condition

X/L

Pressure Switch lockout - last mode of operation was heating 2 flashes
Pressure Switch lockout - last mode of operation was defrost 3 flashes
Incorrect Defrost Curve - jumper selection

On

Summary of Contents for THGD Series

Page 1: ...nt charge may need to be changed for some indoor out door unit combinations elevation differences or total line lengths Refer to Application Data covering General Piping Recommendations and Refrigerant Line Length Part Number 247077 SECTION II SAFETY This is a safety alert symbol When you see this symbol on labels or in manuals be alert to the potential for personal injury Understand and pay parti...

Page 2: ... to insure proper system operation and performance Line set change out is also recommended 1 Change out of the indoor coil to an approved R 410A coil condens ing unit combination with the appropriate metering device 2 Change out of the line set when replacing an R 22 unit with an R410 A unit is highly recommended to reduce cross contamination of oils and refrigerants 3 If change out of the line se...

Page 3: ...s necessary If soft copper must be used care must be taken to avoid sharp bends which may cause a restriction 2 The lines should be installed so that they will not obstruct service access to the coil air handling system or filter 3 Care must also be taken to isolate the refrigerant lines to minimize noise transmission from the equipment to the structure 4 The vapor line must be insulated with a mi...

Page 4: ...erant piping connections including the service port flare caps to be sure they are leak tight DO NOT OVERTIGHTEN between 40 and 60 inch lbs maximum 9 Evacuate the vapor line evaporator and the liquid line to 500 microns or less 10 Replace cap on service ports Do not remove the flare caps from the service ports except when necessary for servicing the system 11 Release the refrigerant charge into th...

Page 5: ...r line as follows a Hand tighten the 1 4 SAE nut to the Schrader fitting and an additional 1 3 turn to seal 7 Install the TXV bulb to the vapor line near the equalizer line using the bulb clamp s furnished with the TXV assembly Ensure the bulb is making maximum contact a Bulb should be installed on a horizontal run of the vapor line if possible On lines under 7 8 O D the bulb may be installed on t...

Page 6: ...Determine indoor coil adjustment if any from Tabular Data Sheet 3 Calculate the additional charge for lineset using the Tabular Data Sheet if line length is greater than 15 feet 4 6 m 4 Total system charge item 1 item 2 item 3 5 Permanently mark the unit data plate with the total amount of refrig erant in the system Using the charging charts The unit includes heating charging charts and cooling ch...

Page 7: ...out 5 ft above the floor where it will be exposed to normal room air circulation Do not place it on an outside wall or where it is exposed to the radiant effect from exposed glass or appliances drafts from outside doors or supply air grilles 6 Route the 24 volt control wiring NEC Class 2 from the outdoor unit to the indoor unit and thermostat Refrigerant charging should only be carried out by a qu...

Page 8: ...e airflow using the LED display on the CFM selection board FIGURE 8 Typical Field Wiring Air Handler Electrical Heat Three Phase FIGURE 9 Typical Field Wiring Air Handler Electrical Heat Single Phase THERMOSTAT INDOOR UNIT OUTDOOR UNIT LOW VOLTAGE TERMINAL BLOCK IN AIR HANDLER WITH ELECTRIC HEAT 3 4 DEFROST CONTROL 1 FIELD INSTALLED JUMPER GND SCREW CONTACTOR T2 T1 L2 L1 M R Y O W G T2 E 2 R R Y Y...

Page 9: ...hermostat demand to provide cooling as needed An attempt to start the compressor without at least 8 hours of crank case heat will damage the compressor TABLE 1 R 410A Saturation Properties Temp F Pressure PSIG Temp F Pressure PSIG Temp F Pressure PSIG Temp F Pressure PSIG Temp F Pressure PSIG 45 130 60 170 75 217 90 274 105 341 46 132 61 173 76 221 91 278 106 345 47 135 62 176 77 224 92 282 107 35...

Page 10: ...cause of a pressure switch lockout it will energize the X L output as shown in Table 3 The control has a three second delay between fault code flashes If the conditions above exist during cooling mode the system could be in the loss of charge condition DEFROST OPERATION Time Temperature Defrost 13 Seer 2 5 Ton The defrost control is a time temp control which includes a field select able tap locate...

Page 11: ...le Initiation The control will allow the heat pump to operate in the heating mode until the combination of outdoor ambient and outdoor coil temperatures indi cate that a defrost cycle is necessary The control will initiate a defrost cycle when the liquid line temperature is below the initiate point for the measured ambient temperature See Figure 13 continuously for 4 1 2 minutes This delay elimina...

Page 12: ...ollowing removal of the fault condition 1 Power is cycled to the R or Y inputs of the control This will cause the soft lockout condition to be reset when the thermostat is satisfied or when the thermostat is set to SYSTEM OFF and back to HEAT or COOL mode 2 The TEST terminals are shorted for more than two seconds When the soft lockout condition is reset the control will stop displaying the fault c...

Page 13: ...835961 UIM D 0213 Johnson Controls Unitary Products 13 SECTION VII WIRING DIAGRAM FIGURE 14 Wiring Diagram Single Phase Demand Defrost ...

Page 14: ...ANGE PNK PINK PUR PURPLE RED RED WHT WHITE YEL YELLOW BLK BLK BRN PNK YEL PNK HPS HTS LPS BRN PNK YEL PNK YEL PNK SEE UNIT INSTALLATION INSTRUCTIONS FOR LOW VOLTAGE TERMINATIONS COND FAN X L PUR RED DEFROST CONTROL BLK WHT BRN BLK REV VALVE YEL ORG RV R C Y O W W1 66 PRES SWITCH DFST T STAT M BRN PNK YEL PNK BLK GRY LS BLU DANGER SHOCK HAZARD TURN OFF ELECTRICAL POWER BEFORE SERVICING TO PREVENT P...

Page 15: ...OMPONENTS SHOWN IN DASH LINES ARE OPTIONAL WIRING MUST CONFORM TO NATIONAL AND LOCAL CODES IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED IT MUST BE REPLACED WITH 105 C THERMOPLASTIC OR ITS EQUIVALENT WHERE POWER SUPPLY HAS ONE 1 240 VOLT CONDUCTOR AND ONE 1 NEUTRAL CONDUCTOR CONNECT L2 OF CONTACTOR TO NEUTRAL FAN RELAY AND WIRES LABELED 460V ONLY USED ON 380 415V OR 460V 1 2...

Page 16: ... BLK 208 230 BRN PNK YEL PNK HPS HTS LPS BRN PNK YEL PNK YEL PNK SEE UNIT INSTALLATION INSTRUCTIONS FOR LOW VOLTAGE TERMINATIONS COND FAN X L PUR RED DEFROST CONTROL BLK WHT BRN BLK REV VALVE YEL ORG RV R C Y O W W1 66 PRESS SWITCH DFST T STAT M BRN PNK GRY BLK YEL 460V BLK 460V LS BLU DANGER SHOCK HAZARD TURN OFF ELECTRICAL POWER BEFORE SERVICING TO PREVENT POSSIBLE DAMAGE TO THE EQUIPMENT AND PO...

Page 17: ...835961 UIM D 0213 Johnson Controls Unitary Products 17 NOTES ...

Page 18: ...pplicable Electrical Line Voltage Outdoor Unit Model Outdoor Unit Serial Filter Thermostat Accessories Filter Location s Connections Per Installation Instructions and Local Codes Gas piping is connected if applicable Supply plenum and return ducts are connected and sealed Filter Size Vent system is connected if applicable Thermostat wiring complete Heat anticipator is set to the recommended value ...

Page 19: ...mp Cut Out Balance Point Defrost Curve Y2 Lock FFUEL Switch Point Hot Heat Pump Fill in the information ie ON OFF or the appropriate Value for the fields that apply to the defrost control board installed Run Time Time and Temperature board only 30 60 or 90 minutes Bonnet Sensor Present HEAT Refrigerant Charge and Metering Device TXV Fixed Orifice R 22 R 410A Oz 45s Elbows TXV Orifice Size Liquid L...

Page 20: ...edes 835961 UIM C 0712 York International Corp 5005 York Drive Norman OK 73069 Explain operation of system to equipment owner Explain the importance of regular filter replacement and equipment maintenance Owner Education Provide owner with the owner s manual Explain thermostat use and programming if applicable to owner Comments Section ...

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