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035-14841-000 Rev. A (0701)

6

Unitary Products Group

Refer to Figure 5 for location of these access panels.

THERMOSTAT

The room thermostat should be located on an inside wall
approximately 56" above the floor where it will not be subject
to drafts, sun exposure, or heat from electrical fixtures or
appliances. Follow manufacturer's instructions enclosed with
thermostat for general installation procedure. Color coded
insulated wires (#18 AWG) should be used to connect ther-
mostat to unit. See Figure 4 for wiring details.

NOTE:

If the unit has an economizer, remove jumper J1

from terminals 8 and 10 on the relay board to pre-
vent simultaneous operation of the compressor and
the economizer. If you want to control the econo-
mizer on a second stage of cooling, use a thermo-
stat with two stages of cooling.

POWER AND CONTROL WIRING

Field wiring to the unit must conform to provisions of the
National Electrical Code (NEC) ANSI/NFPA 70 (in USA), cur-
rent Canadian Electric Code (CEC) C22.1 (in Canada) and/or
local ordinances. The unit must be electrically grounded in
accordance with the NEC and CEC (as specified above) and/
or local codes. Voltage tolerances which must be maintained
at the compressor terminals during starting and running con-
ditions are indicated on the unit Rating Plate and Table 1.

The wiring harness furnished with this unit is an integral part
of a UL design certified unit. Field alteration to comply with
electrical codes should not be required.

A disconnect switch should be field provided for the unit. The
switch must be separate from all other circuits. Refer to Fig-
ure 5 for installation location. If any of the wire supplied with
the unit must be replaced, replacement wire must be of the
type shown on the wiring diagram.

Electrical lines must be sized properly to carry the load. USE
COPPER CONDUCTORS ONLY. Each unit must be wired
with a separate branch circuit fed directly from the meter
panel and properly protected.

Refer to Figure 6 for typical field wiring and to the appropriate
unit wiring diagram for control circuit and power wiring infor-
mation.

COMPRESSORS

On some units the compressor is mounted on springs which
have been tightened down for shipment only.

After this unit is installed, back out the compressor bolts until

the sleeve clears the top grommet.

.

OPTIONAL ECONOMIZER RAIN HOOD

The following procedure should be used when assembling an
economizer rain hood onto a unit. Refer to Figure 3. The out-
door and return air dampers, damper actuator, the linkage
and all the controls are factory mounted as part of the econo-
mizer option.

Make sure that all screws are replaced on the unit

to maintain an air-tight seal.

When connecting electrical power and control wiring
to the unit, waterproof type connectors MUST BE
USED so that water or moisture cannot be drawn
into the unit during normal operation. The above
waterproofing conditions will also apply when install-
ing a field-supplied disconnect switch.

TABLE 2: PHYSICAL DATA

MODELS

DHE

036

048

060

EVAPORA-

TOR

BLOWER

CENTRIFUGAL BLOWER (Dia. x Wd.

in.)

FAN MOTOR HP

12 x 10

1.5

12 x 10

1.5

12 x 10

1.5

EVAPORA-

TOR

COIL

ROWS DEEP

4

4

4

FINS PER INCH

13

13

13

FACE AREA (Sq. Ft.)

4.3

5.1

5.1

CONDENSER

FAN

PROPELLER DIA. (in.)

24

24

24

FAN MOTOR HP

1/2

1/2

1/2

NOM. CFM TOTAL

4,500

4,200

4,200

CONDENSER

COIL

ROWS DEEP

2

2

2

FINS PER INCH

18

18

18

FACE AREA (Sq. Ft.)

17.1

17.1

17.1

AIR FILTERS

(SEE NOTE)

QUANTITY PER UNIT(15" x 20" x 1")

2

2

2

QUANTITY PER UNIT(14" X 25" X 1")

1

1

1

TOTAL FACE AREA (sq. ft.)

6.6

6.6

6.6

CHARGE

REFRIGERANT 22 (lbs./oz.)

10 / 8

10 / 4

10 / 4

COMPRES-

SOR

QUANTITY PER UNIT (HERMETIC-

TYPE)

1 /

RECPT

1 /

RECPT

1 /

RECPT

WEIGHTS (LBS)

Basic Unit

3 Ton

565

4 Ton

610

5 Ton

645

ACCESSORIES / OPTIONS

Electric Heat
(Nominal KW)

5 - 7 KW

18

10 - 15 KW

23

20 - 30 KW

28

Economizer

50

Motorized Outdoor
Air Damper

26

Relief/Fixed
Air Damper

10

Roof Mounting Curb

92

Do Not loosen compressor mounting bolts.

Summary of Contents for SUNLINE ULTRA D1HG 036

Page 1: ...WITCH BRACKET 9 COOLING SYSTEM 15 PRELIMINARY OPERATION COOLING 15 COOLING SEQUENCE OF OPERATION 15 SAFETY CONTROLS 15 HEATING SEQUENCE OF OPERATION 15 TWO STAGE HEATING 16 HEAT ANTICIPATOR SETPOINTS...

Page 2: ...Never operate the furnace with the blower door removed To do so could result in serious personal injury and or equipment damage WARNING CAUTION WARNING CONTENTS GENERAL 3 INSPECTION 3 REFERENCE 3 RENE...

Page 3: ...30 18 N2 11V Low NOx Accessory 530 18 N8 2V High Altitude Accy Natural Gas 530 18 N8 3V High Altitude Accy Propane 530 18 N8 4V Gas Piping Accessory 530 18 N8 12V Propane Conversion Accessory 690 15 N...

Page 4: ...r slab should be used The thickness and size of the pad or slab used should meet local codes and unit weight Do not tie the slab to the building foundation 4 Roof structures must be able to support th...

Page 5: ...connec tions on the unit Refer to Figure 5 for information concerning side and bottom supply and return air duct openings FILTERS 1 filters are supplied with each unit 2 replacement filters may be us...

Page 6: ...t must be wired with a separate branch circuit fed directly from the meter panel and properly protected Refer to Figure 6 for typical field wiring and to the appropriate unit wiring diagram for contro...

Page 7: ...n Step 2 to the sensor as follows Wire 73 to terminal Wire 74 to terminal S 5 Assemble the LH and RH side plates to the top cover 2 screws each side to form the hood Apply gasketing to the flange surf...

Page 8: ...enthalpy economizer carefully turn the set point adjusting screw fully clockwise past the D setting 10 To check that the damper blades move smoothly without binding carefully turn the minimum position...

Page 9: ...tighten screws after bracket is in place to ensure panels will remain leak tight Electric heaters are available as field installed accessories Refer to Form 530 18 N7 1V for installation instruction T...

Page 10: ...035 14841 000 Rev A 0701 10 Unitary Products Group FIGURE 5 DIMENSIONS CLEARANCES 3 4 5 TONS...

Page 11: ...L E C T R I C H E A T A C C E S S O R Y W I T H T W O S T A G E S O F H E A T U S E T H E R M O S T A T 2 T H 0 4 7 1 0 2 4 A D D J U M P E R R C R H Y 1 Y 2 W 1 W 2 G L E D 1 L E D 2 C O M A 1 A 2 T...

Page 12: ...er to the Static Resistances Table for resistance values on applications other than gas electric units with side duct air flows TABLE 4 SUPPLY AIR PERFORMANCE 4 TON 4 TON GAS HEAT VALUES SHOWN 230 460...

Page 13: ...860 950 905 988 940 1022 970 1700 884 815 925 850 964 880 1001 910 1600 864 770 908 805 948 835 987 870 1500 882 740 926 780 965 830 UNIT SIZE MBH AIR FLOW CFM Available External Static Pressure IWG 0...

Page 14: ...ANGE RPM MOTOR ADJUSTABLE MOTOR PULLEY FIXED BLOWER PULLEY BELT HP RPM FRAME SIZE SERVICE FACTOR PITCH DIA IN BORE PITCH DIA IN BORE PITCH LENGTH DESIGNATIONS DHG 036 790 1 120 1 1 2 1 725 56 1 15 2 4...

Page 15: ...Jumper wire J1 must be removed Refer to unit wiring diagram After the thermostat is satisfied and opens the blower will continue to run for a short time All other components will stop SAFETY CONTROLS...

Page 16: ...tension on the belts should be adjusted as shown in Figure 7 Start the supply air blower motor Adjust the resistances in both the supply and the return air duct systems to balance the air distribution...

Page 17: ...AL MAINTENANCE FILTERS Inspect once a month Replace disposable or clean permanent type as necessary DO NOT replace perma nent type with disposable MOTORS Indoor fan and outdoor fan motors are perma ne...

Page 18: ...035 14841 000 Rev A 0701 18 Unitary Products Group...

Page 19: ...035 14841 000 Rev A 0701 Unitary Products Group 19...

Page 20: ...035 14841 000 Rev A 0701 20 Unitary Products Group...

Page 21: ...035 14841 000 Rev A 0701 Unitary Products Group 21...

Page 22: ...035 14841 000 Rev A 0701 22 Unitary Products Group...

Page 23: ...035 14841 000 Rev A 0701 Unitary Products Group 23...

Page 24: ...to change without notice Printed in U S A 035 14841 000 Rev A 0701 Copyright by Unitary Products Group 2000 All rights reserved Supersedes 530 23 N1Y 0500 Unitary 5005 Norman Product York OK Group Dri...

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