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035-14841-000 Rev. A (0701)

Unitary Products Group

5

BEFORE LIFTING A UNIT, MAKE SURE THAT ITS
WEIGHT IS DISTRIBUTED EQUALLY ON THE CABLES
SO THAT IT WILL LIFT EVENLY.

Units may also be moved or lifted with a forklift. Slotted open-
ings in the base rails are provided for this purpose.

LENGTH OF FORKS MUST BE A MINIMUM OF 42".

Remove the nesting brackets from the four corners on top of
the unit. All screws that are removed when taking these
brackets off must be replaced on the unit.

Refer to Table 2 for unit weights and to Figure 1 for approxi-
mate center of gravity.

CLEARANCES

All units require certain clearances for proper operation and

service. Refer to Figure 5 for the clearances required for
combustible construction, servicing, and proper unit opera-
tion.

DUCTWORK

Ductwork should be designed and sized according to the
methods in the manuals of the Air Conditioning Contractors
of America (ACCA).

A closed return duct system shall be used. This shall not pre-
clude use of economizers or outdoor fresh air intake. The
supply and return air duct connections at the unit should be
made with flexible joints to minimize the transmission of
noise.

The supply and return air duct systems should be designed
for the CFM and static requirements of the job. They should

NOT be sized to match the dimensions of the duct connec-
tions on the unit.

Refer to Figure 5 for information concerning side and bottom
supply and return air duct openings.

FILTERS

1" filters are supplied with each unit. 2" replacement filters
may be used with no modification to the filter racks. Filters
must always be installed ahead of the evaporator coil and
must be kept clean or replaced with same size and type. Dirty
filters will reduce the capacity of the unit and will result in
frosted coils or safety shutdown. Minimum filter area and
required sizes are shown in Table 2.

CONDENSATE DRAIN

Plumbing must conform to local codes. Use a sealing com-
pound on male pipe threads. Install a condensate drain line
from the 3/4" PVC female connection on the unit to spill into
an open drain.

NOTE: The condensate drain line MUST be trapped to pro-

vide proper drainage. See Figure 2.

SERVICE ACCESS

Access to all serviceable components is provided by the fol-
lowing removable panels:

Compressor compartment

Heater compartment

Blower compartment

Main control box

Filter compartment

Motor Access (on units w/belt-drive option)

FIGURE 1 : CENTER OF GRAVITY

Do not permit overhanging structures or shrubs to
obstruct outdoor air discharge outlet.

Front

Approximate
Center of
Gravity

A

B

44-7/8"

82-1/4"

3, 4, 5 Ton

19-3/4"
40-3/4"

Dim.

A
B

When fastening ductwork to the side duct flanges
on the unit, insert the screws through the duct
flanges only. DO NOT insert the screws through
the casing.

Outdoor ductwork must be insulated and water-
proofed.

FIGURE 2 : RECOMMENDED DRAIN PIPING

Summary of Contents for SUNLINE ULTRA D1HG 036

Page 1: ...WITCH BRACKET 9 COOLING SYSTEM 15 PRELIMINARY OPERATION COOLING 15 COOLING SEQUENCE OF OPERATION 15 SAFETY CONTROLS 15 HEATING SEQUENCE OF OPERATION 15 TWO STAGE HEATING 16 HEAT ANTICIPATOR SETPOINTS...

Page 2: ...Never operate the furnace with the blower door removed To do so could result in serious personal injury and or equipment damage WARNING CAUTION WARNING CONTENTS GENERAL 3 INSPECTION 3 REFERENCE 3 RENE...

Page 3: ...30 18 N2 11V Low NOx Accessory 530 18 N8 2V High Altitude Accy Natural Gas 530 18 N8 3V High Altitude Accy Propane 530 18 N8 4V Gas Piping Accessory 530 18 N8 12V Propane Conversion Accessory 690 15 N...

Page 4: ...r slab should be used The thickness and size of the pad or slab used should meet local codes and unit weight Do not tie the slab to the building foundation 4 Roof structures must be able to support th...

Page 5: ...connec tions on the unit Refer to Figure 5 for information concerning side and bottom supply and return air duct openings FILTERS 1 filters are supplied with each unit 2 replacement filters may be us...

Page 6: ...t must be wired with a separate branch circuit fed directly from the meter panel and properly protected Refer to Figure 6 for typical field wiring and to the appropriate unit wiring diagram for contro...

Page 7: ...n Step 2 to the sensor as follows Wire 73 to terminal Wire 74 to terminal S 5 Assemble the LH and RH side plates to the top cover 2 screws each side to form the hood Apply gasketing to the flange surf...

Page 8: ...enthalpy economizer carefully turn the set point adjusting screw fully clockwise past the D setting 10 To check that the damper blades move smoothly without binding carefully turn the minimum position...

Page 9: ...tighten screws after bracket is in place to ensure panels will remain leak tight Electric heaters are available as field installed accessories Refer to Form 530 18 N7 1V for installation instruction T...

Page 10: ...035 14841 000 Rev A 0701 10 Unitary Products Group FIGURE 5 DIMENSIONS CLEARANCES 3 4 5 TONS...

Page 11: ...L E C T R I C H E A T A C C E S S O R Y W I T H T W O S T A G E S O F H E A T U S E T H E R M O S T A T 2 T H 0 4 7 1 0 2 4 A D D J U M P E R R C R H Y 1 Y 2 W 1 W 2 G L E D 1 L E D 2 C O M A 1 A 2 T...

Page 12: ...er to the Static Resistances Table for resistance values on applications other than gas electric units with side duct air flows TABLE 4 SUPPLY AIR PERFORMANCE 4 TON 4 TON GAS HEAT VALUES SHOWN 230 460...

Page 13: ...860 950 905 988 940 1022 970 1700 884 815 925 850 964 880 1001 910 1600 864 770 908 805 948 835 987 870 1500 882 740 926 780 965 830 UNIT SIZE MBH AIR FLOW CFM Available External Static Pressure IWG 0...

Page 14: ...ANGE RPM MOTOR ADJUSTABLE MOTOR PULLEY FIXED BLOWER PULLEY BELT HP RPM FRAME SIZE SERVICE FACTOR PITCH DIA IN BORE PITCH DIA IN BORE PITCH LENGTH DESIGNATIONS DHG 036 790 1 120 1 1 2 1 725 56 1 15 2 4...

Page 15: ...Jumper wire J1 must be removed Refer to unit wiring diagram After the thermostat is satisfied and opens the blower will continue to run for a short time All other components will stop SAFETY CONTROLS...

Page 16: ...tension on the belts should be adjusted as shown in Figure 7 Start the supply air blower motor Adjust the resistances in both the supply and the return air duct systems to balance the air distribution...

Page 17: ...AL MAINTENANCE FILTERS Inspect once a month Replace disposable or clean permanent type as necessary DO NOT replace perma nent type with disposable MOTORS Indoor fan and outdoor fan motors are perma ne...

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Page 23: ...035 14841 000 Rev A 0701 Unitary Products Group 23...

Page 24: ...to change without notice Printed in U S A 035 14841 000 Rev A 0701 Copyright by Unitary Products Group 2000 All rights reserved Supersedes 530 23 N1Y 0500 Unitary 5005 Norman Product York OK Group Dri...

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