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035-14841-000 Rev. A (0701)

Unitary Products Group

15

OPERATION

COOLING SYSTEM

The cooling section is a complete factory package utilizing an
air-cooled condenser. The system is factory-charged with
Refrigerant-22. The compressor is hermetically sealed and
internally sprung.

The compressors have inherent (internal) protection. If there
is an abnormal temperature rise in the compressor, the pro-
tector will open to shut down the compressor.

PRELIMINARY OPERATION COOLING

After the installation has been completed, the crankcase
heater of the compressor must be energized for at least 4
hours before starting the unit. After this initial warm-up, the
compressor should be given three false starts (energized just
long enough to make a few revolutions) with a 5 minute delay
between each start before being put into full time service.

NOTE: Prior to each cooling season, the crankcase heater

must be energized at least 10 hours before the sys-
tem is put into operation.

COOLING SEQUENCE OF OPERATION

Single-Stage Cooling: When the thermostat calls for “cool-
ing”, “R” is closed to “G” and “Y1" (wiring schematic) which
completes the low voltage control circuit, immediately ener-
gizing the compressors, condenser fan motor and blower
motor simultaneously.

Two-Stage Cooling: A two-stage cooling thermostat may be

used if the unit has an economizer. First-stage cooling is pro-
vided by the economizer if the outdoor air enthalpy is accept-
able,

and

second-stage

cooling

is

provided

by

the

compressor. Jumper wire J1 must be removed. Refer to unit
wiring diagram.

After the thermostat is satisfied and opens, the blower will
continue to run for a short time. All other components will
stop.

SAFETY CONTROLS

The refrigerant system is equipped with the following safety
controls:

1.

A Suction Line Freezestat to protect against low evapo-
rator temperatures due to a low air flow or a low return
air temperature.

2.

A High Pressure Cutout Switch to protect against exces-
sive discharge pressures due to a blocked condenser
coil or a condenser motor failure.

3.

A Low Pressure/Loss of Charge Switch to protect
against loss of refrigerant charge.

If either of the above safety controls opens, the refrigerant
system will be locked out. The lock out of the system can be
reset by opening the 24V circuit either at the room thermostat
or at the unit disconnect.

HEATING SEQUENCE OF OPERATION

The following sequence of operation is based on using a
standard single-stage or two-stage heating thermostat.

WITH POWER TO UNIT AND THERMOSTAT IN THE HEAT-
ING MODE

Single-Stage Heating:

a.

If the fan switch is in the “ON” position, the evapora-
tor blower motor relay (BR) will be energized
through terminal G to provide continuous blower
operation. If the fan switch is in the “AUTO” position,
the blower will operate only when there is a call for
heating by the thermostat.

b.

Upon a call for heat by the thermostat, the first stage
of heat will be energized. Sequencer 1S (or
contactor 2M) is al-ways the first and last to com-
plete its timing cycle and controls power to the evap-
orator blower motor.

c.

The thermostat will cycle the electric heat to satisfy
the heating requirements of the conditioned space.

Summary of Contents for SUNLINE ULTRA D1HG 036

Page 1: ...WITCH BRACKET 9 COOLING SYSTEM 15 PRELIMINARY OPERATION COOLING 15 COOLING SEQUENCE OF OPERATION 15 SAFETY CONTROLS 15 HEATING SEQUENCE OF OPERATION 15 TWO STAGE HEATING 16 HEAT ANTICIPATOR SETPOINTS...

Page 2: ...Never operate the furnace with the blower door removed To do so could result in serious personal injury and or equipment damage WARNING CAUTION WARNING CONTENTS GENERAL 3 INSPECTION 3 REFERENCE 3 RENE...

Page 3: ...30 18 N2 11V Low NOx Accessory 530 18 N8 2V High Altitude Accy Natural Gas 530 18 N8 3V High Altitude Accy Propane 530 18 N8 4V Gas Piping Accessory 530 18 N8 12V Propane Conversion Accessory 690 15 N...

Page 4: ...r slab should be used The thickness and size of the pad or slab used should meet local codes and unit weight Do not tie the slab to the building foundation 4 Roof structures must be able to support th...

Page 5: ...connec tions on the unit Refer to Figure 5 for information concerning side and bottom supply and return air duct openings FILTERS 1 filters are supplied with each unit 2 replacement filters may be us...

Page 6: ...t must be wired with a separate branch circuit fed directly from the meter panel and properly protected Refer to Figure 6 for typical field wiring and to the appropriate unit wiring diagram for contro...

Page 7: ...n Step 2 to the sensor as follows Wire 73 to terminal Wire 74 to terminal S 5 Assemble the LH and RH side plates to the top cover 2 screws each side to form the hood Apply gasketing to the flange surf...

Page 8: ...enthalpy economizer carefully turn the set point adjusting screw fully clockwise past the D setting 10 To check that the damper blades move smoothly without binding carefully turn the minimum position...

Page 9: ...tighten screws after bracket is in place to ensure panels will remain leak tight Electric heaters are available as field installed accessories Refer to Form 530 18 N7 1V for installation instruction T...

Page 10: ...035 14841 000 Rev A 0701 10 Unitary Products Group FIGURE 5 DIMENSIONS CLEARANCES 3 4 5 TONS...

Page 11: ...L E C T R I C H E A T A C C E S S O R Y W I T H T W O S T A G E S O F H E A T U S E T H E R M O S T A T 2 T H 0 4 7 1 0 2 4 A D D J U M P E R R C R H Y 1 Y 2 W 1 W 2 G L E D 1 L E D 2 C O M A 1 A 2 T...

Page 12: ...er to the Static Resistances Table for resistance values on applications other than gas electric units with side duct air flows TABLE 4 SUPPLY AIR PERFORMANCE 4 TON 4 TON GAS HEAT VALUES SHOWN 230 460...

Page 13: ...860 950 905 988 940 1022 970 1700 884 815 925 850 964 880 1001 910 1600 864 770 908 805 948 835 987 870 1500 882 740 926 780 965 830 UNIT SIZE MBH AIR FLOW CFM Available External Static Pressure IWG 0...

Page 14: ...ANGE RPM MOTOR ADJUSTABLE MOTOR PULLEY FIXED BLOWER PULLEY BELT HP RPM FRAME SIZE SERVICE FACTOR PITCH DIA IN BORE PITCH DIA IN BORE PITCH LENGTH DESIGNATIONS DHG 036 790 1 120 1 1 2 1 725 56 1 15 2 4...

Page 15: ...Jumper wire J1 must be removed Refer to unit wiring diagram After the thermostat is satisfied and opens the blower will continue to run for a short time All other components will stop SAFETY CONTROLS...

Page 16: ...tension on the belts should be adjusted as shown in Figure 7 Start the supply air blower motor Adjust the resistances in both the supply and the return air duct systems to balance the air distribution...

Page 17: ...AL MAINTENANCE FILTERS Inspect once a month Replace disposable or clean permanent type as necessary DO NOT replace perma nent type with disposable MOTORS Indoor fan and outdoor fan motors are perma ne...

Page 18: ...035 14841 000 Rev A 0701 18 Unitary Products Group...

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Page 23: ...035 14841 000 Rev A 0701 Unitary Products Group 23...

Page 24: ...to change without notice Printed in U S A 035 14841 000 Rev A 0701 Copyright by Unitary Products Group 2000 All rights reserved Supersedes 530 23 N1Y 0500 Unitary 5005 Norman Product York OK Group Dri...

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