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OPTIONAL ECONOMIZER 

The following procedure should be used when assembling an
economizer rain hood onto a unit. The outdoor and return air
dampers, the damper actuator, the damper linkage, the outdoor
and return air divider baffles and all the control sensors are
factory mounted as part of the economizer option

All of the hood components, including the filters, the gasketing
and the hardware for assembling are packaged and located
within the unit filter section.

1. With filter section access panel removed, take out the hood

components, filters, gasketing and hardware described
above. Remove and discard the outdoor air opening cover
on back of the unit.

2. Assemble the rain hood per the following procedures:

a) Apply gasketing to all hood components as follows:

-To the top outside surface and to the flange (toward
unit) of each side plate. Extend gasketing 1/4" be-
yond the top and bottom of the flange to insure
adequate sealing.

-To the edge and flanges (in one continuous length) on
 each side of the center filter support.

-To the top flange of the bottom filter support (on the
side facing the unit).

-To the hood cover flange (only on unit sizes 10 tons
and over). (No gasketing required on this flange for unit
sizes under 10 tons.)

FIG. 4  - EXTERNAL SUPPLY CONNECTION

EXTERNAL SHUT-OFF

FIG. 5  - BOTTOM SUPPLY CONNECTION

EXTERNAL SHUT-OFF

L.P. UNITS, TANKS AND PIPING

All gas heat units are shipped from the factory equipped for
natural gas use only. The unit may be converted in the field for
use with L.P. / propane gas with accessory kit model number
1NP0437.

All L.P. / propane gas equipment must conform to the safety
standards of the National Fire Protection Association.

For satisfactory operation, L.P. / propane gas pressure must be
10.5 inch W.C at the unit under full load. Maintaining proper gas
pressure depends on three main factors:

1. The vaporization rate which depends on (a) the temperature

of the liquid and (b) the “wetted surface” area of the container
or containers.

2. The proper pressure regulation. (Two-stage regulation is

recommended from the standpoint of both cost and effi-
ciency.)

3. The pressure drop in the lines between regulators and

between the second stage regulator and the appliance. Pipe
size required will depend on the length of the pipe run and
the total load of all appliances.

Complete information regarding tank sizing for vaporization,
recommended regulator settings, and pipe sizing is available
from most regulator manufacturers and L.P. / propane gas
suppliers.

L.P. / propane gas is an excellent solvent and special pipe
compound must be used when assembling piping for this gas
as it will quickly dissolve white lead or most standard
commercial compounds. Shellac base compounds such as
Rectorseal #5 are satisfactory for this type of gas.

Check all connections for leaks when piping is completed, using
a soap solution. NEVER USE A FLAME.

VENT AND COMBUSTION AIR HOODS

The vent and combustion air hoods (with screens) are shipped
attached to the blower housing in the blower compartment.
These hoods must be installed to assure proper unit function.
Both hoods must be fastened to the outside of the gas heat
access panel with the screws provided in the bag also attached
to the blower housing.
The screen for the combustion air intake hood is secured to the
inside of the access panel opening with three fasteners and the
screws used for mounting the hood to the panel. The top flange of
this hood slips in under the top of the access panel opening when
installing. Refer to Vent and Combustion Air Hoods Figure 6.

The vent hood is installed by inserting the top flange of the hood
into the slotted opening in the access panel, positioning the vent
screen between the hood flanges and the access panel, and
securing in place.

FIG. 6 - VENT AND COMBUSTION AIR HOODS

530.18-N10Y

6

Unitary Products Group

Summary of Contents for Sunline 2000 D3CG090

Page 1: ...ccessory 530 18 N10 5V Propane Conversion Accessory USA 530 18 N10 6V High Altitude Accessory Nat Gas 530 18 N10 7V High Altitude Accessory Propane 690 15 N28V Low Ambient Accessory Renewal Parts Refer to the Renewal Parts Manual for complete listing of replacement parts on this equipment All forms referenced in this instruction may be ordered from Publications Distribution Center Unitary Products...

Page 2: ... Gas Heat Application Data 5 3 Pipe Sizing 5 4 Physical Data 8 5 Point Loads 10 6 Supply Air Blower Perf 7 1 2 10 Ton 11 7 Supply Air Blower Perf 12 1 2 Ton 12 8 Accessory Static Resistances 12 9 Blower Motor and Drive Data 12 10 Electrical Data 13 11 Limit Control Setting 14 12 Blower Motor Pulley Adjustment 16 13 Gas Rate Cubic Feet Per Hour 17 FIGURES No Description Page 1 Center of Gravity 3 2...

Page 3: ...ing must be applied to all surfaces that come in contact with the unit underside 5 Maintain level tolerance to 1 2 maximum across the entire length or width of the unit RIGGING AND HANDLING Exercise care when moving the unit Do not remove any packaging until the unit is near the place of installation Rig the unit by attaching chain or cable slings to the lifting holes provided in the base rails Sp...

Page 4: ... above the floor where it will not be subject to drafts sun exposure or heat from electrical fixtures or appliances Follow manufacturer s instructions enclosed with thermostat for general installation procedure Seven color coded insulated wires 18 AWG should be used to connect thermostat to unit POWER AND CONTROL WIRING Field wiring to the unit must conform to provisions of the National Electrical...

Page 5: ...cases unless superseded by local codes or gas company requirements The heating value of the gas may differ with locality The value should be checked with the local gas utility NOTE There may be a local gas utility requirement specifying a minimum diameter for gas piping All units require a 1 2 or 3 4 inch pipe connection at the gas valve GAS CONNECTION The gas supply line can be routed through the...

Page 6: ...n three main factors 1 The vaporization rate which depends on a the temperature of the liquid and b the wetted surface area of the container or containers 2 The proper pressure regulation Two stage regulation is recommended from the standpoint of both cost and effi ciency 3 The pressure drop in the lines between regulators and between the second stage regulator and the appliance Pipe size required...

Page 7: ...sing 6 gasketed screws in each side plate 4 Secure the flange on the hood cover to the duct panel with 3 screws Use holes in the cover flange as a template and drill 3 holes 9 64 dia 26 drill into the duct panel 5 Insert two 2 1 filters into the center of the hood coming to rest in the center filter support at the back of the hood Press filters up against the filter guide angles on the side plates...

Page 8: ...er Unit PROPELLER DIA in 24 ea 24 ea 24 ea 24 ea FAN MOTOR HP 1 2 ea 1 2 ea 1 2 ea 3 4 ea NOM CFM TOTAL 2900 ea 3200 ea 3600 ea 4400 ea CONDENSER COIL ROWS DEEP 2 2 2 2 FINS PER INCH 13 13 13 13 FACE AREA Sq Ft 16 7 20 0 24 0 29 3 AIR FILTERS SEE NOTE QUANTITY PER UNIT 12 X 24 X 2 2 2 QUANTITY PER UNIT 16 X 24 X 2 2 2 2 3 QUANTITY PER UNIT 18 X 24 X 2 2 2 TOTAL FACE AREA sq ft 9 3 9 3 11 3 14 0 CH...

Page 9: ... in the insulation UTILITIES ENTRY DATA RETURN AIR OUTDOOR AIR Economizer SUPPLY AIR CONDENSER AIR DUCT COVERS Units are shipped with all air duct openings covered For side duct applications 1 Remove and discard the supply and return air duct covers 2 Connect ductwork to duct flanges on the rear of the unit For bottom duct applications 1 Remove the side supply and return air duct covers to gain ac...

Page 10: ...ht Side Cond Coil 24 Below Unit1 20 Above Unit2 72 with 36 maximum Horizontal Overhang For Condenser Air Discharge 1 Locate unit so that the vent air outlet hood is at least Three 3 feet above any forced air inlet located within 10 horizontal feet excluding those integral to the unit Four 4 feet below 4 horizontal feet from or 1 foot above any door or gravity air inlet into the building Four 4 fee...

Page 11: ...39 1 54 1 44 0 04 1 75 1 63 1070 0 86 1 46 1 36 0 54 1 68 1 57 0 20 1 89 1 76 0 04 2 11 1 97 1130 1 07 1 57 1 46 0 73 1 83 1 71 0 39 2 04 1 90 0 13 2 22 2 06 1175 1 27 1 67 1 56 0 94 1 92 1 79 0 58 2 18 2 03 0 28 2 34 2 16 1220 1 44 1 81 1 69 1 10 2 10 1 96 0 66 2 37 2 15 0 36 2 78 2 56 MODEL DCG102 BOTTOM DUCT APPLICATIONS BLOWER SPEED RPM CFM 3000 3500 4000 4500 5000 ESP BHP KW ESP BHP KW ESP BH...

Page 12: ... 54 0 11 3 03 2 83 1000 1 20 2 33 2 17 0 93 2 62 2 45 0 65 2 91 2 72 0 35 3 24 3 03 0 16 4 20 3 91 1050 1 42 2 55 2 37 1 14 2 86 2 67 0 85 3 17 2 96 0 62 4 06 3 79 0 39 4 53 4 22 1090 1 63 2 72 2 54 1 34 3 06 2 86 1 10 3 78 3 53 0 78 4 28 3 99 0 58 4 79 4 46 1105 1 74 3 08 2 87 1 47 3 45 3 22 1 18 3 88 3 62 0 85 4 35 4 06 0 66 4 89 4 56 1140 1 91 3 25 3 03 1 63 3 66 3 41 1 35 4 11 3 83 1 02 4 53 4...

Page 13: ...frigerant charge Opens at 7 psig 3 and resets at 22 psig 5 If either one of the above safety controls opens that individual refrigerant system will bo locked out The other refrigerant system will continue in operation unless it too is effected by the same fault The lock out of either system can be reset by opening the 24V circuit either at the room thermostat or at the unit disconnect HEATING SEQU...

Page 14: ...tes when a high temperature condition caused by inadequate supply air flow occurs thus shutting down the ignition control and closing the main gas valve and energizing the blower 2 Centrifugal Switch CS If the draft motor should fail the centrifugal switch attached to the shaft of the motor pre vents the ignition control and gas valve from being ener gized 3 Redundant Gas Valve This valve is an in...

Page 15: ...ows 1 Remove the cap on the regulator It s located next to the push on electrical terminals 2 To decrease the gas pressure turn the adjusting screw coun terclockwise 3 To increase the gas pressure turn the adjusting screw clock wise NOTE The correct manifold pressure for these furnaces is 3 5 IWG 0 3 PILOT CHECKOUT The pilot flame should envelope the end of the flame sensor as shown in Proper Flam...

Page 16: ...ted 1 Remove the dot plugs from the holes in the filter access and blower access panels as shown in the Dimensions and Clearances figure 2 Insert at least 8 of 1 4 inch tubing into each of these holes for sufficient penetration into the air flow on both sides of the evaporator or indoor coil NOTE The tubes must be inserted and held in a position perpendicular to the air flow so that velocity pres ...

Page 17: ...being made for the permissible range of the regulator setting replace the orifice spuds with spuds of the proper size CFM Btuh Input x 0 8 1 08 x o F Temp Rise SECURE OWNER S APPROVAL When the system is functioning properly secure the owner s approval Show him the location of all disconnect switches and the thermostat Teach him how to start and stop the unit and how to adjust temperature settings ...

Page 18: ...pplied along top of the burner COMBUSTION AIR DISCHARGE Visually inspect discharge outlet periodically to make sure that the buildup of soot and dirt is not excessive If necessary clean to maintain adequate combustion air discharge CLEANING FLUE PASSAGES AND HEATING ELEMENTS With proper combustion adjustment the heating element of a gas fired furnace will seldom need cleaning If the element should...

Page 19: ...t effect the test if it is done within 5 minutes of furnace shut down 2 The supply air blower operates but the draft motor does not when the room thermostat is set to call for heat and the fan switch in the ON position a The draft motor has inherent protection If the motor shell is hot to the touch wait for the internal overload to reset b If the motor shell is cold with the room thermostat callin...

Page 20: ...arryover as described in PILOT CHECKOUT b Make sure that the carryovers on adjoining burners are screwed fast and are level with respect to one another 9 Main burners light but exhibit erratic flame characteristics a Adjust air shutters as described in BURNER AIR SHUTTER ADJUSTMENT b Check the main burner orifices for obstruction and alignment Removal procedure is described in BURNER INSTRUCTIONS ...

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