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York Predator ZF120, Technical Manual


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5167798-YTG-J-0218

Johnson Controls Unitary Products

31

ZF120 (10 Ton) Bottom Duct

Air Flow

(CFM)

Available External Static Pressure - IWG

1

1. Blower performance includes gas heat exchangers and 2” filters. See STATIC RESISTANCE table for additional applications.
2. See RPM SELECTION table to determine desired motor sheave setting and to determine the maximum continuous BHP.
3. kW =  BHP x 0.932.

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

1.8

2.0

RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP

Field Supplied 

Drive

Standard 2 HP & Drive 

Hi Static 3 HP & Drive

2600

722

0.83

776

0.97

828

1.11

878

1.25

926

1.37

973

1.50

1018

1.62

1063

1.74

1106

1.86

1149

1.99

2800

744

0.97

798

1.12

850

1.26

900

1.39

949

1.52

995

1.64

1041

1.76

1085

1.88

1128

2.00

1171

2.13

3000

769

1.13

823

1.28

875

1.42

925

1.55

974

1.68

1020

1.80

1066

1.92

1110

2.05

1153

2.17

1196

2.29

3200

797

1.32

851

1.46

903

1.60

953

1.74

1001

1.86

1048

1.99

1093

2.11

1138

2.23

1181

2.35

1224

2.48

3400

828

1.52

882

1.67

934

1.81

983

1.94

1032

2.07

1078

2.19

1124

2.32

1168

2.44

1212

2.56

1254

2.68

3600

861

1.75

915

1.90

967

2.04

1017

2.17

1065

2.30

1112

2.42

1157

2.54

1201

2.67

1245

2.79

1287

2.91

3800

897

2.00

951

2.15

1002

2.29

1052

2.42

1101

2.55

1147

2.67

1193

2.80

1237

2.92

1280

3.04

1323

3.16

4000

935

2.27

989

2.42

1041

2.56

1091

2.69

1139

2.82

1186

2.95

1231

3.07

1275

3.19

1319

3.31

1362

3.43

4200

976

2.57

1030

2.72

1082

2.86

1132

2.99

1180

3.12

1227

3.24

1272

3.36

-

-

-

-

-

-

4400

1019

2.88

1073

3.03

1125

3.17

1175

3.30

1223

3.43

-

-

-

-

-

-

-

-

-

-

4600

1065

3.22

1119

3.36

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

3 HP & Field Supplied Drive

ZF150 (12.5 Ton) Bottom Duct

Air Flow

(CFM)

Available External Static Pressure - IWG

1

1. Blower performance includes gas heat exchangers and 2” filters. See STATIC RESISTANCE table for additional applications.
2. See RPM SELECTION table to determine desired motor sheave setting and to determine the maximum continuous BHP.
3. kW =  BHP x 0.932.

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

1.8

2.0

RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP

3 HP & Field Supplied Drive

Standard 3 HP & Drive

Hi Static 5 HP & Drive

3200

823

1.28

861

1.47

906

1.64

955

1.80

1007

1.95

1059

2.12

1109

2.29

1155

2.50

1194

2.73

1225

3.01

3400

860

1.48

898

1.67

942

1.84

992

2.00

1044

2.16

1095

2.32

1145

2.50

1191

2.70

1231

2.94

1262

3.22

3600

898

1.71

935

1.90

980

2.07

1030

2.23

1081

2.39

1133

2.55

1183

2.73

1229

2.94

1269

3.17

1300

3.45

3800

936

1.97

974

2.16

1019

2.33

1068

2.49

1120

2.64

1172

2.81

1222

2.98

1267

3.19

1307

3.42

1338

3.70

4000

975

2.24

1013

2.43

1057

2.60

1107

2.76

1158

2.92

1210

3.08

1260

3.26

1306

3.46

1346

3.70

1377

3.97

4200

1014

2.54

1052

2.73

1096

2.90

1146

3.05

1197

3.21

1249

3.38

1299

3.55

1345

3.76

1385

3.99

1416

4.27

4400

1053

2.85

1091

3.04

1135

3.21

1185

3.37

1236

3.53

1288

3.69

1338

3.87

1384

4.07

1424

4.31

1455

4.58

4600

1091

3.19

1129

3.38

1174

3.55

1223

3.71

1275

3.86

1327

4.03

1377

4.20

1423

4.41

1462

4.64

1494

4.92

4800

1130

3.54

1168

3.73

1213

3.90

1262

4.06

1314

4.22

1365

4.38

1415

4.56

1461

4.76

1501

5.00

1532

5.27

5000

1168

3.92

1206

4.11

1251

4.28

1300

4.44

1352

4.59

1404

4.76

1454

4.94

1500

5.14

1539

5.37

-

-

5200

1206

4.31

1244

4.50

1288

4.67

1338

4.83

1389

4.99

1441

5.15

1491

5.33

1537

5.53

-

-

-

-

5400

1243

4.72

1281

4.91

1326

5.08

1375

5.24

1427

5.40

1479

5.56

-

-

-

-

-

-

-

-

5600

1280

5.15

1318

5.34

1362

5.51

-

-

-

-

-

-

-

-

-

-

-

-

-

-

5800

1316

5.60

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

5 HP & Field Supplied Drive

Summary of Contents for Predator ZF120

Page 1: ...way forklift access and overhead rigging Every unit is completely charged wired piped and tested at the factory to provide a quick and easy field installation Predator units in all tonnage sizes are c...

Page 2: ...essor Dual stage cooling for maximum comfort Second model nameplate inside hinged access panel Terminal block for hi voltage connection Smart Equipment control board w screw connector for T stat wirin...

Page 3: ...oil Guard CG STD Filter 5 2 Pleated Filter CG 6 4 Pleated Filter CG A Std Cabinet E SSD SST Drain Pan R Reverse Drain Pan A No Economizer B Economizer w Barometric RLF D Economizer w Power EXH H Motor...

Page 4: ...Filters MERV 7 BAS Ready Economizer 2 10 V D C Actuator without a Controller Shipping Bag York Commercial Comfort System YCCS Rtu Controller Hot Gas Bypass Standard on VAV Optional on CV Variable Air...

Page 5: ...shot openings No panel cutting is required Convertible airflow design allows maximum field flexibility and minimum inventory System Protection Suction line freezestats are supplied on all units to pro...

Page 6: ...ts are painted with a long lasting powder paint that stands up over the life of the unit The paint used has been proven by a 1000 hour salt spray test Full Perimeter Base Rails The permanently attache...

Page 7: ...inimum position will also be configurable to vary based on the supply fan VFD frequency output Aluminized Steel Gas Heat Exchanger For applications in non corrosive environments Stainless Steel Gas He...

Page 8: ...ion requirements by achieving leakage rates of 3 cfm sq ft at 1 of static pressure Each economizer goes through a rigorous 60 000 cycle test Dry bulb single enthalpy and dual enthalpy with field insta...

Page 9: ...ory Cooling units include an adapter panel for easy installation of the electric heaters Necessary hardware and connectors are included with the heaters All heaters are intended for single point power...

Page 10: ...inets 1RC0470 All Roof Curb 8 Height All Cabinets 1RC0471 All Roof Curb 14 Height All Cabinets 1RC0472 All Roof Curb Transition 7 5 T thru 12 5T Sunline to Predator 3 12T All Cabinets 1WC0412 All Wood...

Page 11: ...nflow All Cabinets 1FA0414 All Manual Outside Air Damper 0 100 Downflow All Cabinets 1EH0408 All Barometric Relief Kit for Power Exhaust Horizontal Application All Cabinets 2EC0401 All Single Enthalpy...

Page 12: ...d on two sides of the units for coil cleaning REFRIGERANT COMPONENTS Compressors a Shall be fully hermetic type direct drive internally protected with internal high pressure relief and over temperatur...

Page 13: ...the International Energy Conservation Code IECC certification requirements by achieving leakage rates of 3 cfm sq ft at 1 of static pressure Changeover from compressor to economizer operation shall b...

Page 14: ...d in the supply and or return air compartments OTHER PRE ENGINEERED ACCESSORIES AVAILABLE ROOF CURB 14 and 8 high full perimeter knockdown curb with hinged design for quick assembly BAROMETRIC RELIEF...

Page 15: ...0 120 180 180 240 180 240 Heat output K Btu 96 144 96 144 96 144 144 192 144 192 AFUE Steady state efficiency 80 80 80 80 80 80 80 80 80 80 No burners 4 6 4 6 4 6 6 8 6 8 No stages 23 23 23 23 23 23 2...

Page 16: ...VM50 1VM50 1VM50 1VM50 1VP56 Blower Sheave AK74 AK64 AK74 AK61 AK89 AK74 AK84 AK74 AK74 BK77 Belt A49 A49 A49 A49 A56 A54 A56 A54 A54 BX55 Motor HP each 1 1 2 2 1 1 2 3 2 3 2 3 3 5 RPM 1725 1725 1725...

Page 17: ...ZF 208 230 3 60 187 252 125 460 3 60 432 504 125 575 3 60 540 630 125 090 7 5 ZF 208 230 3 60 187 252 125 460 3 60 432 504 125 575 3 60 540 630 125 102 8 5 ZF 208 230 3 60 187 252 125 460 3 60 432 50...

Page 18: ...109 4 5 0 83 1 70 0 56 8 43 6 101 4 5 6 80 4 67 3 54 2 41 0 67 100 1 5 0 100 1 87 9 74 7 61 6 48 4 92 3 5 5 92 3 84 5 71 4 58 3 45 1 62 91 4 5 0 91 4 91 4 91 4 78 2 65 0 51 8 83 6 5 5 83 6 83 6 83 6...

Page 19: ...1 4 58 6 7 6 58 6 58 6 49 7 39 0 28 3 62 61 4 7 0 61 4 61 4 63 4 52 6 41 9 31 1 55 5 7 5 55 5 55 5 55 5 48 1 37 4 26 8 57 56 5 6 9 56 5 56 5 55 2 44 4 33 6 22 8 47 7 7 3 47 7 47 7 46 2 35 6 24 9 14 2...

Page 20: ...51 9 112 2 6 0 88 2 75 2 62 3 49 3 67 106 7 5 3 106 7 96 0 83 1 70 3 57 5 101 5 6 0 101 5 92 2 79 3 66 3 53 3 62 101 4 5 1 101 4 101 4 100 9 88 0 75 2 62 4 93 4 6 0 93 4 93 4 93 1 80 2 67 2 54 2 57 8...

Page 21: ...9 5 72 4 9 6 72 4 72 0 60 2 48 3 36 5 62 75 5 8 6 75 5 75 5 74 4 62 9 51 4 39 9 71 8 9 5 71 8 71 8 71 0 59 2 47 3 35 5 57 75 6 8 6 75 6 75 6 74 6 63 1 51 6 40 1 70 4 9 5 70 4 70 4 69 1 57 2 45 4 33 5...

Page 22: ...0 8 94 8 78 8 62 8 130 3 7 2 105 1 89 0 73 0 57 0 67 127 8 6 4 127 8 113 9 97 9 81 9 65 9 118 1 7 1 118 1 108 5 92 5 76 5 60 4 62 115 5 6 4 115 5 115 5 115 5 99 5 83 6 67 6 106 6 7 0 106 6 106 6 106 6...

Page 23: ...5 40 4 72 4 9 6 72 4 72 4 64 3 50 0 35 6 62 79 5 8 9 79 5 79 5 79 7 65 5 51 3 37 2 72 2 9 5 72 2 72 2 72 2 59 4 45 0 30 7 57 80 4 9 0 80 4 80 4 78 5 64 3 50 2 36 0 73 7 9 6 73 7 73 7 71 2 56 8 42 5 28...

Page 24: ...7 105 7 85 7 65 6 67 153 0 7 4 153 0 136 3 115 7 95 1 74 5 141 4 8 3 141 4 130 2 110 2 90 2 70 2 62 139 9 7 5 139 9 139 9 139 9 119 3 98 7 78 1 128 6 8 2 128 6 128 6 128 6 108 6 88 6 68 6 57 133 5 7 4...

Page 25: ...3 65 7 49 2 90 0 11 4 90 0 90 0 77 2 60 7 44 2 62 91 7 10 4 91 7 91 7 99 5 82 9 66 4 49 8 80 6 11 1 80 6 80 6 80 6 77 4 61 0 44 5 57 95 1 10 5 95 1 95 1 94 7 78 2 61 6 45 1 86 9 11 2 86 9 86 9 85 7 69...

Page 26: ...0 4 9 8 181 6 160 4 140 4 120 5 100 5 179 9 10 9 175 5 155 4 135 3 115 1 95 0 62 172 2 9 7 172 2 172 2 172 2 152 2 132 2 112 3 162 8 10 8 162 8 162 8 162 8 142 7 122 5 102 4 57 167 2 9 7 167 2 167 2 1...

Page 27: ...1 0 126 8 16 2 126 8 117 7 100 8 83 8 66 8 62 128 9 14 6 128 9 128 9 130 1 112 9 95 7 78 4 119 9 16 0 119 9 119 9 119 9 107 0 90 0 73 1 57 126 9 14 6 126 9 126 9 130 6 113 4 96 2 79 0 117 9 16 0 117 9...

Page 28: ...982 1 06 1038 1 21 1092 1 35 1147 1 48 1203 1 61 1259 1 73 1317 1 87 2400 835 0 66 897 0 87 956 1 06 1013 1 22 1069 1 37 1124 1 51 1178 1 64 1234 1 77 1290 1 90 1348 2 03 2600 869 0 84 931 1 05 990 1...

Page 29: ...Pressure IWG1 1 Blower performance includes gas heat exchangers and 2 filters See STATIC RESISTANCE table for additional applications 2 See RPM SELECTION table to determine desired motor sheave settin...

Page 30: ...49 1286 1 65 1365 1 81 1447 1 98 1532 2 18 2400 878 0 78 953 1 00 1027 1 19 1100 1 36 1174 1 52 1250 1 67 1327 1 82 1405 1 98 1487 2 16 1572 2 36 2600 923 0 98 997 1 20 1071 1 39 1145 1 56 1219 1 72...

Page 31: ...2 5 Ton Bottom Duct Air Flow CFM Available External Static Pressure IWG1 1 Blower performance includes gas heat exchangers and 2 filters See STATIC RESISTANCE table for additional applications 2 See R...

Page 32: ...0 08 0 09 0 11 2300 0 01 0 11 0 12 0 07 0 08 0 09 0 10 0 13 2500 0 02 0 13 0 14 0 08 0 09 0 10 0 11 0 14 2700 0 03 0 16 0 15 0 09 0 10 0 12 0 13 0 16 2900 0 04 0 18 0 16 0 10 0 11 0 13 0 14 0 18 3100...

Page 33: ...1 95 BHP exceeds the maximum continuous BHP rating of the 1 5 HP motor The 2 HP motor is required 6 1268 RPM is within the range of the 2 HP drives 7 Using the 2 HP motor and drive 5 turns open will...

Page 34: ...0 880 0 848 0 816 0 787 0 757 0 729 0 701 70 1 000 0 964 0 930 0 896 0 864 0 832 0 801 0 772 0 743 0 715 0 688 80 0 982 0 947 0 913 0 880 0 848 0 817 0 787 0 758 0 730 0 702 0 676 90 0 964 0 929 0 89...

Page 35: ...50 12 5 ZF 208 230 3 60 3750 3750 3750 4000 460 3 60 3750 3750 3750 3750 600 3 60 3750 3750 3750 3750 Indoor Blower Specifications Size Tons Model Motor Motor Sheave Blower Sheave Belt HP RPM Eff SF F...

Page 36: ...onstitutes an exception to any specification or guarantee requiring a dBA value of sound data in any other form than sound power level ratings Octave Band Centerline Frequency Hz RPM BHP 63 125 250 50...

Page 37: ...40 5 46 50 50 E09 6 8 1 18 9 40 5 46 50 50 E18 13 5 2 37 5 53 4 60 3 60 70 E24 18 2 50 69 75 9 70 80 E36 25 5 2 70 8 95 101 9 100 110 230 13 8 83 1 22 2 1 5 2 5 5 None 40 5 46 50 50 E09 9 1 21 7 40 5...

Page 38: ...0 100 E24 18 2 50 74 5 81 4 90 100 E36 25 5 2 70 8 100 5 107 4 110 110 E54 40 6 2 112 7 152 9 159 8 175 175 230 23 1 160 36 3 03 9 6 5 5 None 73 7 79 2 90 100 E18 18 2 43 3 73 7 79 2 90 100 E24 24 2 5...

Page 39: ...9 50 4 50 60 E09 6 8 1 18 9 44 9 50 4 50 60 E18 13 5 2 37 5 58 9 65 8 60 70 E24 18 2 50 74 5 81 4 80 90 E36 25 5 2 70 8 100 5 107 4 110 110 230 13 8 83 1 22 2 1 9 6 5 5 None 44 9 50 4 50 60 E09 9 1 21...

Page 40: ...00 100 E24 18 2 50 80 86 9 100 100 E36 25 5 2 70 8 106 112 9 110 125 E54 40 6 2 112 7 158 4 165 3 175 175 230 23 1 160 36 3 03 14 5 5 None 78 1 83 6 100 100 E18 18 2 43 3 78 1 83 6 100 100 E24 24 2 57...

Page 41: ...09 6 8 1 18 9 50 5 56 60 60 E18 13 5 2 37 5 65 9 72 8 70 80 E24 18 2 50 81 5 88 4 90 90 E36 25 5 2 70 8 107 5 114 4 110 125 230 13 8 83 1 22 2 1 5 2 5 5 20 None 50 5 56 60 60 E09 9 1 21 7 50 5 56 60 6...

Page 42: ...89 2 100 110 E24 18 2 50 87 93 9 100 110 E36 25 5 2 70 8 113 119 9 125 125 E54 40 6 2 112 7 165 4 172 3 175 175 230 23 1 160 36 3 03 9 6 5 5 20 None 83 7 89 2 100 110 E18 18 2 43 3 83 7 89 2 100 110...

Page 43: ...0 70 E09 6 8 1 18 9 54 9 60 4 60 70 E18 13 5 2 37 5 71 4 78 3 80 80 E24 18 2 50 87 93 9 90 100 E36 25 5 2 70 8 113 119 9 125 125 230 13 8 83 1 22 2 1 9 6 5 5 20 None 54 9 60 4 60 70 E09 9 1 21 7 54 9...

Page 44: ...6 110 110 E24 18 2 50 92 5 99 4 110 110 E36 25 5 2 70 8 118 5 125 4 125 150 E54 40 6 2 112 7 170 9 177 8 175 200 230 23 1 160 36 3 03 14 5 5 20 None 88 1 93 6 110 110 E18 18 2 43 3 88 1 93 6 110 110 E...

Page 45: ...5167798 YTG J 0218 Johnson Controls Unitary Products 45 Typical Wiring Diagrams ZF078 150 Typical Wiring Diagrams Typical ZF078 120 Cooling Unit with Gas Heat 208 230 Volt Wiring Diagram...

Page 46: ...5167798 YTG J 0218 46 Johnson Controls Unitary Products Typical ZF078 120 Cooling Unit with Gas Heat 208 230 Volt Unit Options...

Page 47: ...5167798 YTG J 0218 Johnson Controls Unitary Products 47 Typical ZF078 120 Cooling Unit with Gas Heat 460 575 Volt Wiring Diagram...

Page 48: ...5167798 YTG J 0218 48 Johnson Controls Unitary Products Typical ZF078 120 Cooling Unit with Gas Heat 460 575 Volt Unit Options...

Page 49: ...5167798 YTG J 0218 Johnson Controls Unitary Products 49 Typical ZF078 120 Cooling Unit with without Electric Heat Wiring Diagram...

Page 50: ...5167798 YTG J 0218 50 Johnson Controls Unitary Products Typical ZF78 120 Cooling Unit with without Electric Heat Unit Options...

Page 51: ...5167798 YTG J 0218 Johnson Controls Unitary Products 51 Typical ZF150 Cooling Unit with Gas Heat 208 230 Volt Wiring Diagram...

Page 52: ...5167798 YTG J 0218 52 Johnson Controls Unitary Products Typical ZF150 Cooling Unit with Gas Heat 208 230 Volt Unit Options...

Page 53: ...5167798 YTG J 0218 Johnson Controls Unitary Products 53 Typical ZF150 Cooling Unit with Gas Heat 460 575 Volt Wiring Diagram...

Page 54: ...5167798 YTG J 0218 54 Johnson Controls Unitary Products Typical ZF150 Cooling Unit with Gas Heat 460 575 Volt Unit Options...

Page 55: ...5167798 YTG J 0218 Johnson Controls Unitary Products 55 Typical ZF150 Cooling Unit with without Electric Heat Wiring Diagram...

Page 56: ...5167798 YTG J 0218 56 Johnson Controls Unitary Products Typical ZF150 Cooling Unit with without Electric Heat Unit Options...

Page 57: ...5167798 YTG J 0218 Johnson Controls Unitary Products 57 BAS Controls Typical Wiring Diagrams Typical SURVEYOR BAS Control Wiring Diagram...

Page 58: ...5167798 YTG J 0218 58 Johnson Controls Unitary Products Typical CPC BAS Control Wiring Diagram...

Page 59: ...5167798 YTG J 0218 Johnson Controls Unitary Products 59 Typical HONEYWELL BAS Control Wiring Diagram...

Page 60: ...5167798 YTG J 0218 60 Johnson Controls Unitary Products Typical NOVAR BAS Control Wiring Diagram...

Page 61: ...4 Point Load Location lbs 6 Point Load Location lbs Shipping Operating X Y A B C D A B C D E F 078 6 5 ZF 865 860 38 24 200 149 218 292 140 114 95 138 167 205 090 7 5 ZF 885 860 38 24 205 153 223 299...

Page 62: ...ght given is for the maximum heater size available 54KW 49 49 Gas Heat2 2 Weight given is for the maximum number of tube heat exchangers available 8 tube 110 110 Variable Frequency Drive3 3 Weight inc...

Page 63: ...OR GAS INLET B 29 95 30 11 14 92 58 09 14 92 14 92 45 64 4X 24 38 ZF078 150 Unit Physical Dimensions Unit Model Number Dimension in A B C D E F 078 42 89 22 1 8 18 3 16 15 3 16 6 3 16 090 42 89 22 1 8...

Page 64: ...tructure or shrubs should not obscure condenser air discharge outlet 72 Right 12 Front 36 Left 36 Rear 36 Bottom2 2 Units may be installed on combustible floors made from wood or class A B or C roof c...

Page 65: ...t Opening TOP VIEW Bottom condensate drain Bottom gas supply entry FRONT RETURN AIR SUPPLY AIR RIGHT LEFT 20 1 8 19 1 8 17 1 8 6 13 16 6 13 16 32 11 16 14 1 2 16 3 8 18 1 16 25 9 16 12 5 16 27 1 2 24...

Page 66: ...it Electrical Entry ZF078 120 Unit Side Duct Openings Disconnect Swith Cover Power Entry 2 1 2 Control Entry 7 8 Power Entry 2 1 2 Convenience Outlet Cover Convenience Outlet Power Entry 7 8 FRONT Dot...

Page 67: ...it Left Duct Opening ZF Side Duct Dimensions Unit Model Number Dimension in A B C D 078 27 3 4 12 1 16 27 1 2 16 090 27 3 4 12 1 16 27 1 2 16 102 28 1 4 18 1 16 28 1 4 18 1 4 120 28 1 4 18 1 16 28 1 4...

Page 68: ...ions ZF078 150 Roof Curb ZF078 150 Transition Roof Curb 8 or 14 50 1 2 30 20 20 80 5 8 6 2 TYP INSULATED DECK UNDER COMPRESSOR SECTION INSULATED DECK UNDER CONDENSER SECTION FRONT RIGHT SUPPLY RETURN...

Page 69: ...nomizer without barometric relief 2EE047069241 Downflow End Return Horizontal or ERV 42 Economizer 42 tall cabinet 2EE047074242 50 Economizer 50 tall cabinet 2EE047076242 1 Barometric relief must be o...

Page 70: ...n 5005 York Drive Norman OK 73069 Economizer End Return W Power Exhaust Field Installed Horizontal Economizer W Power Exhaust Fresh Air Hood Field Installed Duct Work Power Exhaust Barometric Relief D...

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