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5167798-YTG-J-0218

6

Johnson Controls Unitary Products

using the on board USB port and common flash drive. 
Energy use monitoring capabilities allow custom tailoring 
to allow a   system to work more efficiently at all times and 
occupancy levels. Self test and start-up reports also 
available from the board VIA the USB port.

Embedded LCD Display -

 The board has a easy to read, 

built-in LCD display and easy to use navigation joystick 
and buttons allowing the user to quickly navigate the 
menus displaying unit status, options, current function, 
supply, return and outdoor temperatures, fault codes and 
other information.

Safety Monitoring - 

The control monitors the outdoor, 

supply, and return air temperatures and the high and low 
pressure switch status on the independent refrigerant 
circuits. On units with heating the gas valve and high 
temperature limit switches are monitored on gas and 
electric heating units. The control also monitors the 
voltage supplied to the unit and will protect the unit if low 
voltage due to a brown out, or other electrical issue 
occurs.

Low Ambient -

 An integrated low-ambient control allows 

units to operate in the cooling mode down to 0°F outdoor 
ambient without additional components or intervention. 
Optionally, the control board can be programmed to 
lockout the compressors when the outdoor air 
temperature is low or when free cooling is available.

Anti-Short Cycle Protection -

 To aid compressor life, an 

anti- short cycle delay is incorporated into the standard 
control. Compressor reliability is further ensured by 
programmable minimum run times. For testing, the anti-
short cycle delay can be temporarily overridden with the 
push of a button.

Fan Delays -

 Fan on and fan off delays are fully 

programmable. Furthermore, the heating and cooling fan 
delay times are independent of one another. All units are 
programmed with default values based upon their 
configuration of cooling and/or heating capacity.

Nuisance Trip Protection and Three Strikes - 

To 

prevent nuisance calls, the control board uses a three 
times, you're out philosophy. The high, low-pressure 
switch, anti-freeze protection, low voltage or heating high 
limit must trip three times within two hours before the unit 
control board will lock out the associated compressor.An 
alarm message will be displayed on the LCD screen.

Lead-Lag

 - An integrated Lead-Lag option allows equal 

run time hours on all compressors, thereby extending the 
life of all compressors. This option is selectable on the unit 
control board.

Low Limit Control (LLC)

 - To prevent the supply air from 

dropping below a specified set point, when there is a 
demand for cooling during cold outside conditions. 
(Programmable Set point)

Reliable

 - From the beginning - All units undergo 

computer automated testing before they leave the factory. 
Units are tested for refrigerant charge and pressure, unit 
amperage, and 100% functionality. For the long term - All 
units are painted with a long lasting, powder paint that 

stands up over the life of the unit. The paint used has 
been proven by a 1000 hour salt spray test.

Full Perimeter Base Rails

 - The permanently attached 

base rails provide a solid foundation for the entire unit and 
protect the unit during shipment. The rails offer rigging 
holes so that an overhead crane can be used to place the 
units on a roof.

Easy Installation

 - Gas and electric utility knockouts are 

supplied in the unit underside as well as the side of the 
unit. Utility connections can be made quickly and with a 
minimum amount of field labor. All units are shipped with 
2" throw-away filters installed.

Wide Range of Indoor Airflows

 - All supply air blowers 

are equipped with a belt drive that can be adjusted to 
meet the exact requirements of the job. A high static drive 
option is available for applications with a higher CFM and/
or static pressure requirement.

Warranty

 - All models include a 1-year limited warranty 

on the complete unit. Compressors and electric heater 
elements each carry a 5-year warranty. Aluminized steel 
(10 yr.) and stainless steel tubular heat exchangers carry 
a 15- year warranty.

Factory Installed Options

YORK

®

 offers several equipment options factory installed, for 

the Predator

®

line.

Optional Factory Installed Economizers

 - Predator units 

offer a variety of optional factory installed economizers 
with low leak dampers. The outdoor air dry bulb sensor 
enables economizer operation if the outdoor air 
temperature is less than the set point of the economizer 
logic module. See economizer options section to 
determine the correct economizer for your application.

Down flow / End Return Economizers (with barometric 
relief and fresh air hood)

 - All units offer a variety of 

optional factory installed down flow economizers that are 
shipped, installed and wired with low leak dampers 
designed to meet ASHRAE 90.1-2010, AMCA 511 Class 
1A damper, and the International Energy Conservation 
Code (IECC) certification requirements by achieving 
leakage rates of 3 cfm/sq. ft. at 1" of static pressure. Each 
economizer goes through a rigorous 60,000 cycle test. Dry 
bulb, single enthalpy, and dual enthalpy (with field installed 
kit) can be selected. The economizer has spring return, 
fully modulating damper actuators and is capable of 
introducing up to 100% outdoor air. As the outdoor air 
intake dampers open, the return air dampers close. The 
changeover from mechanical refrigeration to economizer 
operation is regulated by the outdoor air dry bulb 
temperature or the outdoor air enthalpy input. The optional 
(field installed) single or dual enthalpy kits provide 
additional inputs to monitor outdoor air/ or return air 
humidity and temperature for true enthalpy control. The 
installer needs only to assemble the outdoor air hood, 
attach the enthalpy control the hood and mount the hood 
to the unit (Hood and control are provided).

Power Exhaust

 - This factory option allows down flow or 

horizontal end return economizer operation. 

The power 

exhaust must be removed from the unit and mounted 
in the horizontal end return duct work when applying 

Summary of Contents for Predator ZF120

Page 1: ...way forklift access and overhead rigging Every unit is completely charged wired piped and tested at the factory to provide a quick and easy field installation Predator units in all tonnage sizes are c...

Page 2: ...essor Dual stage cooling for maximum comfort Second model nameplate inside hinged access panel Terminal block for hi voltage connection Smart Equipment control board w screw connector for T stat wirin...

Page 3: ...oil Guard CG STD Filter 5 2 Pleated Filter CG 6 4 Pleated Filter CG A Std Cabinet E SSD SST Drain Pan R Reverse Drain Pan A No Economizer B Economizer w Barometric RLF D Economizer w Power EXH H Motor...

Page 4: ...Filters MERV 7 BAS Ready Economizer 2 10 V D C Actuator without a Controller Shipping Bag York Commercial Comfort System YCCS Rtu Controller Hot Gas Bypass Standard on VAV Optional on CV Variable Air...

Page 5: ...shot openings No panel cutting is required Convertible airflow design allows maximum field flexibility and minimum inventory System Protection Suction line freezestats are supplied on all units to pro...

Page 6: ...ts are painted with a long lasting powder paint that stands up over the life of the unit The paint used has been proven by a 1000 hour salt spray test Full Perimeter Base Rails The permanently attache...

Page 7: ...inimum position will also be configurable to vary based on the supply fan VFD frequency output Aluminized Steel Gas Heat Exchanger For applications in non corrosive environments Stainless Steel Gas He...

Page 8: ...ion requirements by achieving leakage rates of 3 cfm sq ft at 1 of static pressure Each economizer goes through a rigorous 60 000 cycle test Dry bulb single enthalpy and dual enthalpy with field insta...

Page 9: ...ory Cooling units include an adapter panel for easy installation of the electric heaters Necessary hardware and connectors are included with the heaters All heaters are intended for single point power...

Page 10: ...inets 1RC0470 All Roof Curb 8 Height All Cabinets 1RC0471 All Roof Curb 14 Height All Cabinets 1RC0472 All Roof Curb Transition 7 5 T thru 12 5T Sunline to Predator 3 12T All Cabinets 1WC0412 All Wood...

Page 11: ...nflow All Cabinets 1FA0414 All Manual Outside Air Damper 0 100 Downflow All Cabinets 1EH0408 All Barometric Relief Kit for Power Exhaust Horizontal Application All Cabinets 2EC0401 All Single Enthalpy...

Page 12: ...d on two sides of the units for coil cleaning REFRIGERANT COMPONENTS Compressors a Shall be fully hermetic type direct drive internally protected with internal high pressure relief and over temperatur...

Page 13: ...the International Energy Conservation Code IECC certification requirements by achieving leakage rates of 3 cfm sq ft at 1 of static pressure Changeover from compressor to economizer operation shall b...

Page 14: ...d in the supply and or return air compartments OTHER PRE ENGINEERED ACCESSORIES AVAILABLE ROOF CURB 14 and 8 high full perimeter knockdown curb with hinged design for quick assembly BAROMETRIC RELIEF...

Page 15: ...0 120 180 180 240 180 240 Heat output K Btu 96 144 96 144 96 144 144 192 144 192 AFUE Steady state efficiency 80 80 80 80 80 80 80 80 80 80 No burners 4 6 4 6 4 6 6 8 6 8 No stages 23 23 23 23 23 23 2...

Page 16: ...VM50 1VM50 1VM50 1VM50 1VP56 Blower Sheave AK74 AK64 AK74 AK61 AK89 AK74 AK84 AK74 AK74 BK77 Belt A49 A49 A49 A49 A56 A54 A56 A54 A54 BX55 Motor HP each 1 1 2 2 1 1 2 3 2 3 2 3 3 5 RPM 1725 1725 1725...

Page 17: ...ZF 208 230 3 60 187 252 125 460 3 60 432 504 125 575 3 60 540 630 125 090 7 5 ZF 208 230 3 60 187 252 125 460 3 60 432 504 125 575 3 60 540 630 125 102 8 5 ZF 208 230 3 60 187 252 125 460 3 60 432 50...

Page 18: ...109 4 5 0 83 1 70 0 56 8 43 6 101 4 5 6 80 4 67 3 54 2 41 0 67 100 1 5 0 100 1 87 9 74 7 61 6 48 4 92 3 5 5 92 3 84 5 71 4 58 3 45 1 62 91 4 5 0 91 4 91 4 91 4 78 2 65 0 51 8 83 6 5 5 83 6 83 6 83 6...

Page 19: ...1 4 58 6 7 6 58 6 58 6 49 7 39 0 28 3 62 61 4 7 0 61 4 61 4 63 4 52 6 41 9 31 1 55 5 7 5 55 5 55 5 55 5 48 1 37 4 26 8 57 56 5 6 9 56 5 56 5 55 2 44 4 33 6 22 8 47 7 7 3 47 7 47 7 46 2 35 6 24 9 14 2...

Page 20: ...51 9 112 2 6 0 88 2 75 2 62 3 49 3 67 106 7 5 3 106 7 96 0 83 1 70 3 57 5 101 5 6 0 101 5 92 2 79 3 66 3 53 3 62 101 4 5 1 101 4 101 4 100 9 88 0 75 2 62 4 93 4 6 0 93 4 93 4 93 1 80 2 67 2 54 2 57 8...

Page 21: ...9 5 72 4 9 6 72 4 72 0 60 2 48 3 36 5 62 75 5 8 6 75 5 75 5 74 4 62 9 51 4 39 9 71 8 9 5 71 8 71 8 71 0 59 2 47 3 35 5 57 75 6 8 6 75 6 75 6 74 6 63 1 51 6 40 1 70 4 9 5 70 4 70 4 69 1 57 2 45 4 33 5...

Page 22: ...0 8 94 8 78 8 62 8 130 3 7 2 105 1 89 0 73 0 57 0 67 127 8 6 4 127 8 113 9 97 9 81 9 65 9 118 1 7 1 118 1 108 5 92 5 76 5 60 4 62 115 5 6 4 115 5 115 5 115 5 99 5 83 6 67 6 106 6 7 0 106 6 106 6 106 6...

Page 23: ...5 40 4 72 4 9 6 72 4 72 4 64 3 50 0 35 6 62 79 5 8 9 79 5 79 5 79 7 65 5 51 3 37 2 72 2 9 5 72 2 72 2 72 2 59 4 45 0 30 7 57 80 4 9 0 80 4 80 4 78 5 64 3 50 2 36 0 73 7 9 6 73 7 73 7 71 2 56 8 42 5 28...

Page 24: ...7 105 7 85 7 65 6 67 153 0 7 4 153 0 136 3 115 7 95 1 74 5 141 4 8 3 141 4 130 2 110 2 90 2 70 2 62 139 9 7 5 139 9 139 9 139 9 119 3 98 7 78 1 128 6 8 2 128 6 128 6 128 6 108 6 88 6 68 6 57 133 5 7 4...

Page 25: ...3 65 7 49 2 90 0 11 4 90 0 90 0 77 2 60 7 44 2 62 91 7 10 4 91 7 91 7 99 5 82 9 66 4 49 8 80 6 11 1 80 6 80 6 80 6 77 4 61 0 44 5 57 95 1 10 5 95 1 95 1 94 7 78 2 61 6 45 1 86 9 11 2 86 9 86 9 85 7 69...

Page 26: ...0 4 9 8 181 6 160 4 140 4 120 5 100 5 179 9 10 9 175 5 155 4 135 3 115 1 95 0 62 172 2 9 7 172 2 172 2 172 2 152 2 132 2 112 3 162 8 10 8 162 8 162 8 162 8 142 7 122 5 102 4 57 167 2 9 7 167 2 167 2 1...

Page 27: ...1 0 126 8 16 2 126 8 117 7 100 8 83 8 66 8 62 128 9 14 6 128 9 128 9 130 1 112 9 95 7 78 4 119 9 16 0 119 9 119 9 119 9 107 0 90 0 73 1 57 126 9 14 6 126 9 126 9 130 6 113 4 96 2 79 0 117 9 16 0 117 9...

Page 28: ...982 1 06 1038 1 21 1092 1 35 1147 1 48 1203 1 61 1259 1 73 1317 1 87 2400 835 0 66 897 0 87 956 1 06 1013 1 22 1069 1 37 1124 1 51 1178 1 64 1234 1 77 1290 1 90 1348 2 03 2600 869 0 84 931 1 05 990 1...

Page 29: ...Pressure IWG1 1 Blower performance includes gas heat exchangers and 2 filters See STATIC RESISTANCE table for additional applications 2 See RPM SELECTION table to determine desired motor sheave settin...

Page 30: ...49 1286 1 65 1365 1 81 1447 1 98 1532 2 18 2400 878 0 78 953 1 00 1027 1 19 1100 1 36 1174 1 52 1250 1 67 1327 1 82 1405 1 98 1487 2 16 1572 2 36 2600 923 0 98 997 1 20 1071 1 39 1145 1 56 1219 1 72...

Page 31: ...2 5 Ton Bottom Duct Air Flow CFM Available External Static Pressure IWG1 1 Blower performance includes gas heat exchangers and 2 filters See STATIC RESISTANCE table for additional applications 2 See R...

Page 32: ...0 08 0 09 0 11 2300 0 01 0 11 0 12 0 07 0 08 0 09 0 10 0 13 2500 0 02 0 13 0 14 0 08 0 09 0 10 0 11 0 14 2700 0 03 0 16 0 15 0 09 0 10 0 12 0 13 0 16 2900 0 04 0 18 0 16 0 10 0 11 0 13 0 14 0 18 3100...

Page 33: ...1 95 BHP exceeds the maximum continuous BHP rating of the 1 5 HP motor The 2 HP motor is required 6 1268 RPM is within the range of the 2 HP drives 7 Using the 2 HP motor and drive 5 turns open will...

Page 34: ...0 880 0 848 0 816 0 787 0 757 0 729 0 701 70 1 000 0 964 0 930 0 896 0 864 0 832 0 801 0 772 0 743 0 715 0 688 80 0 982 0 947 0 913 0 880 0 848 0 817 0 787 0 758 0 730 0 702 0 676 90 0 964 0 929 0 89...

Page 35: ...50 12 5 ZF 208 230 3 60 3750 3750 3750 4000 460 3 60 3750 3750 3750 3750 600 3 60 3750 3750 3750 3750 Indoor Blower Specifications Size Tons Model Motor Motor Sheave Blower Sheave Belt HP RPM Eff SF F...

Page 36: ...onstitutes an exception to any specification or guarantee requiring a dBA value of sound data in any other form than sound power level ratings Octave Band Centerline Frequency Hz RPM BHP 63 125 250 50...

Page 37: ...40 5 46 50 50 E09 6 8 1 18 9 40 5 46 50 50 E18 13 5 2 37 5 53 4 60 3 60 70 E24 18 2 50 69 75 9 70 80 E36 25 5 2 70 8 95 101 9 100 110 230 13 8 83 1 22 2 1 5 2 5 5 None 40 5 46 50 50 E09 9 1 21 7 40 5...

Page 38: ...0 100 E24 18 2 50 74 5 81 4 90 100 E36 25 5 2 70 8 100 5 107 4 110 110 E54 40 6 2 112 7 152 9 159 8 175 175 230 23 1 160 36 3 03 9 6 5 5 None 73 7 79 2 90 100 E18 18 2 43 3 73 7 79 2 90 100 E24 24 2 5...

Page 39: ...9 50 4 50 60 E09 6 8 1 18 9 44 9 50 4 50 60 E18 13 5 2 37 5 58 9 65 8 60 70 E24 18 2 50 74 5 81 4 80 90 E36 25 5 2 70 8 100 5 107 4 110 110 230 13 8 83 1 22 2 1 9 6 5 5 None 44 9 50 4 50 60 E09 9 1 21...

Page 40: ...00 100 E24 18 2 50 80 86 9 100 100 E36 25 5 2 70 8 106 112 9 110 125 E54 40 6 2 112 7 158 4 165 3 175 175 230 23 1 160 36 3 03 14 5 5 None 78 1 83 6 100 100 E18 18 2 43 3 78 1 83 6 100 100 E24 24 2 57...

Page 41: ...09 6 8 1 18 9 50 5 56 60 60 E18 13 5 2 37 5 65 9 72 8 70 80 E24 18 2 50 81 5 88 4 90 90 E36 25 5 2 70 8 107 5 114 4 110 125 230 13 8 83 1 22 2 1 5 2 5 5 20 None 50 5 56 60 60 E09 9 1 21 7 50 5 56 60 6...

Page 42: ...89 2 100 110 E24 18 2 50 87 93 9 100 110 E36 25 5 2 70 8 113 119 9 125 125 E54 40 6 2 112 7 165 4 172 3 175 175 230 23 1 160 36 3 03 9 6 5 5 20 None 83 7 89 2 100 110 E18 18 2 43 3 83 7 89 2 100 110...

Page 43: ...0 70 E09 6 8 1 18 9 54 9 60 4 60 70 E18 13 5 2 37 5 71 4 78 3 80 80 E24 18 2 50 87 93 9 90 100 E36 25 5 2 70 8 113 119 9 125 125 230 13 8 83 1 22 2 1 9 6 5 5 20 None 54 9 60 4 60 70 E09 9 1 21 7 54 9...

Page 44: ...6 110 110 E24 18 2 50 92 5 99 4 110 110 E36 25 5 2 70 8 118 5 125 4 125 150 E54 40 6 2 112 7 170 9 177 8 175 200 230 23 1 160 36 3 03 14 5 5 20 None 88 1 93 6 110 110 E18 18 2 43 3 88 1 93 6 110 110 E...

Page 45: ...5167798 YTG J 0218 Johnson Controls Unitary Products 45 Typical Wiring Diagrams ZF078 150 Typical Wiring Diagrams Typical ZF078 120 Cooling Unit with Gas Heat 208 230 Volt Wiring Diagram...

Page 46: ...5167798 YTG J 0218 46 Johnson Controls Unitary Products Typical ZF078 120 Cooling Unit with Gas Heat 208 230 Volt Unit Options...

Page 47: ...5167798 YTG J 0218 Johnson Controls Unitary Products 47 Typical ZF078 120 Cooling Unit with Gas Heat 460 575 Volt Wiring Diagram...

Page 48: ...5167798 YTG J 0218 48 Johnson Controls Unitary Products Typical ZF078 120 Cooling Unit with Gas Heat 460 575 Volt Unit Options...

Page 49: ...5167798 YTG J 0218 Johnson Controls Unitary Products 49 Typical ZF078 120 Cooling Unit with without Electric Heat Wiring Diagram...

Page 50: ...5167798 YTG J 0218 50 Johnson Controls Unitary Products Typical ZF78 120 Cooling Unit with without Electric Heat Unit Options...

Page 51: ...5167798 YTG J 0218 Johnson Controls Unitary Products 51 Typical ZF150 Cooling Unit with Gas Heat 208 230 Volt Wiring Diagram...

Page 52: ...5167798 YTG J 0218 52 Johnson Controls Unitary Products Typical ZF150 Cooling Unit with Gas Heat 208 230 Volt Unit Options...

Page 53: ...5167798 YTG J 0218 Johnson Controls Unitary Products 53 Typical ZF150 Cooling Unit with Gas Heat 460 575 Volt Wiring Diagram...

Page 54: ...5167798 YTG J 0218 54 Johnson Controls Unitary Products Typical ZF150 Cooling Unit with Gas Heat 460 575 Volt Unit Options...

Page 55: ...5167798 YTG J 0218 Johnson Controls Unitary Products 55 Typical ZF150 Cooling Unit with without Electric Heat Wiring Diagram...

Page 56: ...5167798 YTG J 0218 56 Johnson Controls Unitary Products Typical ZF150 Cooling Unit with without Electric Heat Unit Options...

Page 57: ...5167798 YTG J 0218 Johnson Controls Unitary Products 57 BAS Controls Typical Wiring Diagrams Typical SURVEYOR BAS Control Wiring Diagram...

Page 58: ...5167798 YTG J 0218 58 Johnson Controls Unitary Products Typical CPC BAS Control Wiring Diagram...

Page 59: ...5167798 YTG J 0218 Johnson Controls Unitary Products 59 Typical HONEYWELL BAS Control Wiring Diagram...

Page 60: ...5167798 YTG J 0218 60 Johnson Controls Unitary Products Typical NOVAR BAS Control Wiring Diagram...

Page 61: ...4 Point Load Location lbs 6 Point Load Location lbs Shipping Operating X Y A B C D A B C D E F 078 6 5 ZF 865 860 38 24 200 149 218 292 140 114 95 138 167 205 090 7 5 ZF 885 860 38 24 205 153 223 299...

Page 62: ...ght given is for the maximum heater size available 54KW 49 49 Gas Heat2 2 Weight given is for the maximum number of tube heat exchangers available 8 tube 110 110 Variable Frequency Drive3 3 Weight inc...

Page 63: ...OR GAS INLET B 29 95 30 11 14 92 58 09 14 92 14 92 45 64 4X 24 38 ZF078 150 Unit Physical Dimensions Unit Model Number Dimension in A B C D E F 078 42 89 22 1 8 18 3 16 15 3 16 6 3 16 090 42 89 22 1 8...

Page 64: ...tructure or shrubs should not obscure condenser air discharge outlet 72 Right 12 Front 36 Left 36 Rear 36 Bottom2 2 Units may be installed on combustible floors made from wood or class A B or C roof c...

Page 65: ...t Opening TOP VIEW Bottom condensate drain Bottom gas supply entry FRONT RETURN AIR SUPPLY AIR RIGHT LEFT 20 1 8 19 1 8 17 1 8 6 13 16 6 13 16 32 11 16 14 1 2 16 3 8 18 1 16 25 9 16 12 5 16 27 1 2 24...

Page 66: ...it Electrical Entry ZF078 120 Unit Side Duct Openings Disconnect Swith Cover Power Entry 2 1 2 Control Entry 7 8 Power Entry 2 1 2 Convenience Outlet Cover Convenience Outlet Power Entry 7 8 FRONT Dot...

Page 67: ...it Left Duct Opening ZF Side Duct Dimensions Unit Model Number Dimension in A B C D 078 27 3 4 12 1 16 27 1 2 16 090 27 3 4 12 1 16 27 1 2 16 102 28 1 4 18 1 16 28 1 4 18 1 4 120 28 1 4 18 1 16 28 1 4...

Page 68: ...ions ZF078 150 Roof Curb ZF078 150 Transition Roof Curb 8 or 14 50 1 2 30 20 20 80 5 8 6 2 TYP INSULATED DECK UNDER COMPRESSOR SECTION INSULATED DECK UNDER CONDENSER SECTION FRONT RIGHT SUPPLY RETURN...

Page 69: ...nomizer without barometric relief 2EE047069241 Downflow End Return Horizontal or ERV 42 Economizer 42 tall cabinet 2EE047074242 50 Economizer 50 tall cabinet 2EE047076242 1 Barometric relief must be o...

Page 70: ...n 5005 York Drive Norman OK 73069 Economizer End Return W Power Exhaust Field Installed Horizontal Economizer W Power Exhaust Fresh Air Hood Field Installed Duct Work Power Exhaust Barometric Relief D...

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