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Installation Instructions

NOTE: 

Read the entire instruction manual before starting the installation.

SAFETY CONSIDERATIONS

Improper  installation,  adjustment,  alteration,  service,  maintenance,  or

use can cause explosion, fire, electrical shock, or other conditions which

may  cause  death,  personal  injury,  or  property  damage.  Consult  a

qualified  installer,  service  agency,  or  your  distributor  or  branch  for

information  or  assistance.  The  qualified  installer  or  agency  must  use

factory-authorized  kits  or  accessories  when  modifying  this  product.

Refer to the individual instructions packaged with the kits or accessories

when installing. 
Follow  all  safety  codes. Wear  safety  glasses,  protective  clothing,  and

work  gloves.  Use  quenching  cloth  for  brazing  operations.  Have  fire

extinguisher available. Read these instructions thoroughly and follow all

warnings  or  cautions  included  in  literature  and    attached  to  the  unit.

Consult  local  building  codes  and  current  editions  of  the  National

Electrical Code (NEC) NFPA 70.  In Canada, refer to current editions of

the Canadian Electrical Code CSA 22.1.
Recognize safety information. This is the safety-alert symbol  . When

you see this symbol on the unit and in instructions or manuals, be alert to

the  potential  for  personal  injury.    Understand  these  signal  words;

DANGER, WARNING, and CAUTION. These words are used with the

safety-alert  symbol. 

DANGER

  identifies  the  most  serious  hazards

which  will  result  in  severe  personal  injury  or  death. 

WARNING

signifies  hazards  which  could  result  in  personal  injury  or  death.

CAUTION

 is used to  identify unsafe practices which  would  result in

minor personal injury or product and property damage. 

NOTE

 is used to

highlight  suggestions  which  will  result  in  enhanced  installation,

reliability, or operation.

Installation Recommendations

NOTE: 

  In some cases noise in the living area has been traced to gas

pulsations from improper installation of equipment.

1. Locate  unit  away  from  windows,  patios,  decks,  etc.  where  unit

operation sound may disturb customer. 

2. Ensure that vapor and liquid tube diameters are appropriate for unit

capacity. 

3. Run  refrigerant  tubes  as  directly  as  possible  by  avoiding

unnecessary turns and bends.

4. Leave some slack between structure and unit to absorb vibration.

5. When passing refrigerant tubes through the wall, seal opening with

RTV or other pliable silicon-based caulk. (See 

Fig. 1

.)

6. Avoid  direct  tubing  contact  with  water  pipes,  duct  work,  floor

joists, wall studs, floors, and walls. 

7. Do not suspend refrigerant tubing from joists and studs with a rigid

wire or strap which comes in direct contact with tubing.(See 

Fig. 1

.)

8. Ensure  that tubing insulation is pliable and completely surrounds

vapor tube.

9. When necessary, use hanger straps which are 1 in. (25.4 mm) wide

and conform to shape of tubing insulation. (See 

Fig. 1

.)

10. Isolate hanger straps from insulation by using metal sleeves bent to

conform to shape of insulation.

A07588

Fig. 1 – Connecting Tubing Installation

The outdoor unit contains system refrigerant charge for operation with

AHRI  rated  indoor  unit  when  connected  by  15  ft.  (4.57  m)  of

field-supplied  or  factory  accessory  tubing.  For  proper  unit  operation,

check refrigerant charge using charging information located on control

box cover and/or in the Check Charge section of this instruction.

IMPORTANT: 

Maximum  liquid-line  size  is  3/8-in.  OD  for  all

residential applications including long line.

IMPORTANT: 

Always  install  the  factory-supplied  liquid-line  filter

drier.  If  replacing  the  filter  drier,  refer  to  Product  Data  Digest  for

appropriate  part  number.  Obtain  replacement  filter  driers  from  your

distributor or branch.

GA7T

SPLIT-SYSTEM 2-STAGE AIR CONDITIONER

WITH R-410A REFRIGERANT

2 - 5 TONS

WARNING

!

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.

Before  installing,  modifying,  or  servicing  system,  main  electrical

disconnect switch must be in the OFF position. There may be more than

1 disconnect switch. Lock out and tag switch with a suitable warning

label. 

WARNING

!

EXPLOSION HAZARD

Failure  to  follow  this  warning  could  result  in

death,  serious  personal  injury,  death,  and/or

property damage.

Never use air or any gas containing oxygen for

leak  testing  or  operating  refrigerant

compressors.  Never allow compressor suction

pressure  to  operate  in  a  vacuum  with  service

valves  closed.    See  Service  Manual  for

pump-down instructions. 

Summary of Contents for GA7T

Page 1: ...city 3 Run refrigerant tubes as directly as possible by avoiding unnecessary turns and bends 4 Leave some slack between structure and unit to absorb vibration 5 When passing refrigerant tubes through the wall seal opening with RTV or other pliable silicon based caulk See Fig 1 6 Avoid direct tubing contact with water pipes duct work floor joists wall studs floors and walls 7 Do not suspend refrige...

Page 2: ...edown Knockout Locations Outdoor units may be connected to indoor section using accessory tubing package or field supplied refrigerant grade tubing of correct size and condition Rated tubing diameters shown in Table 1 are recommended up to 80 ft 24 38 m See Product Data for acceptable alternate vapor diameters and associated capacity losses For tubing requirements beyond 80 ft 24 38 m substantial ...

Page 3: ...uum method requires a vacuum pump capable of pulling a vacuum of 500 microns and a vacuum gage capable of accurately measuring this vacuum depth The deep vacuum method is the most positive way of assuring a system is free of air and liquid water A tight dry system will hold a vacuum of 1000 microns after approximately 7 minutes See Fig 4 A95424 Fig 4 Deep Vacuum Graph Final Tubing Check IMPORTANT ...

Page 4: ...ass 2 and must be separated from incoming power leads Use furnace transformer fan coil transformer or accessory transformer for control power 24v 40va minimum NOTE Use of available 24v accessories may exceed the minimum 40va power requirement Determine total transformer loading and increase the transformer capacity or split the load with an accessory transformer as required Final Wiring Check IMPO...

Page 5: ...e R 410A refrigerant Air Conditioner A09278 A09279 Fig 7 Generic Wiring Diagrams See thermostat Installation Instruction for specific unit combinations A09306 Thermidistat w Variable Speed Fan Coil 2 Stage Air Conditioner Thermidistat w Variable Speed Furnace 2 Stage Air Conditioner Single Stage Furnace with 2 Stage Air Conditioner 2 Stage Thermostat with Single Stage Furnace and 2 Stage Air Condi...

Page 6: ...o the furnace Installation Instructions for details of how to use this feature Airflow Selection for FV4C Fan Coils The FV4C provides high and low stage blower operation to match the capacities of the compressor at high and low stage To select recommended airflow refer to the FV4C Installation Instructions The FV4C utilizes a control board that allows the installing technician to select proper air...

Page 7: ...d then be appropriate for the system to achieve rated capacity The charge level could then be checked at another time when the both indoor and outdoor temperatures are in a more favorable range NOTE If line length is beyond 80 ft 24 38 m or greater than 20 ft 6 10 m vertical separation See Long Line Guideline for special charging requirements Final Checks IMPORTANT Before leaving job be sure to do...

Page 8: ... an internal pressure relief IPR which relieves discharge gas into compressor shell when differential between suction and discharge pressures exceed 550 625 psi The compressor is also protected by an internal overload attached to motor windings Compressor Control Contactor The contactor has a 24 volt coil and is controlled by Y1 input from the thermostat CARE AND MAINTENANCE For continuing high pe...

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