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GA7T: Installation Instructions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

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* For tubing line sets between 80 and 200 ft. (24.38 and 60.96 m)  and/or 35 ft. (10.7 m) vertical differential, refer to Residential Piping and Longline Guideline.

Make Electrical Connections

Be  sure field wiring complies with local and national fire, safety, and

electrical codes, and voltage  to system  is within limits shown on unit

rating  plate.  Contact local  power  company  for  correction  of  improper

voltage. See unit rating plate for recommended circuit protection device.

NOTE: 

  Operation of unit on improper line voltage constitutes abuse

and could affect unit reliability. See unit rating plate. Do  not install unit

in  system  where  voltage  may  fluctuate  above  or  below  permissible

limits.

NOTE: 

  Use copper wire only between disconnect switch and unit.

NOTE: 

  Install branch circuit disconnect of adequate size per NEC to

handle  unit  starting  current.  Locate  disconnect  within  sight  from  and

readily accessible from unit, per Section 440-14 of NEC.

Route Ground and Power Wires

Remove access panel to gain access to unit wiring. Extend wires from

disconnect  through  power  wiring  hole  provided  and  into  unit  control

box.

Connect Ground and Power Wires

Connect  ground  wire  to  ground  connection  in  control  box  for  safety.

Connect power wiring to contactor as shown in 

Fig. 5

.

A94025

Fig. 5 – Line Power Connections

Connect Control Wiring

Route 24-v control wires through control wiring grommet and connect

leads  to control  wiring (See 

Fig. 7

).  Refer   to Installation Instructions

packaged with thermostat.
Use  No.  18  AWG  color-coded,  insulated  (35°C  minimum)  wire.  If

thermostat is located more than 100 ft. (30.48 m) from unit, as measured

along the control voltage wires, use No. 16 AWG color-coded wire to

avoid excessive voltage drop.
All wiring must be NEC Class 2 and must be separated from incoming

power leads. 
Use furnace transformer, fan coil transformer, or accessory transformer

for control power, 24v/40va minimum.

NOTE: 

Use of available 24v accessories may exceed the minimum 40va

power requirement. Determine total   transformer loading  and increase

the transformer capacity or split the load with an accessory transformer

as required.

Final Wiring Check

IMPORTANT: 

Check  factory  wiring  and  field  wire  connections    to

ensure terminations are secured properly. Check wire routing to ensure

wires are not in contact with tubing, sheet metal, etc.

Compressor Crankcase Heater

When  equipped  with  a  crankcase  heater,  furnish  power  to  heater  a

minimum of 24 hr before starting unit. To furnish power to heater only,

set thermostat to OFF and close electrical disconnect to outdoor unit. 
A crankcase heater is required if refrigerant tubing is longer than 80 ft.

(24.38  m).    Refer  to  the Application  Guideline  and  Service  Manual

Longline  Section-Residential  Split-System Air  Conditioners  and  Heat

Pumps.

Table 2 – Accessory Usage

Accessory

Required for Low Ambient

Cooling Applications 

(Below 55°F / 12.8°C)

Required for Long Line 

Applications*

Required for Sea Coast

Applications

(within 2 miles/3.2 km)

Compressor Start Assist Capacitor and Relay

Yes

Yes

No

Crankcase Heater

Yes (standard on some units)

Yes (standard on some units)

No

Evaporator Freeze Thermostat

Yes

No

No

Hard Shutoff TXV

Yes

(standard w/factory approved

indoor unit)

Yes

(standard w/factory approved

indoor unit)

Yes

(standard w/factory approved

indoor unit)

Liquid Line Solenoid Valve

No

See Residential Piping

and Long Line Guideline

No

Low-Ambient Pressure Switch

Yes

No

No

Support Feet

Recommended

No

Recommended

Winter Start Control

Yes

No

No

WARNING

!

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.

The  unit  cabinet  must  have  an  uninterrupted  or  unbroken  ground  to

minimize personal injury if an electrical fault should occur. The ground

may  consist  of  electrical  wire  or  metal  conduit  when  installed  in

accordance with existing electrical codes. 

Summary of Contents for GA7T

Page 1: ...city 3 Run refrigerant tubes as directly as possible by avoiding unnecessary turns and bends 4 Leave some slack between structure and unit to absorb vibration 5 When passing refrigerant tubes through the wall seal opening with RTV or other pliable silicon based caulk See Fig 1 6 Avoid direct tubing contact with water pipes duct work floor joists wall studs floors and walls 7 Do not suspend refrige...

Page 2: ...edown Knockout Locations Outdoor units may be connected to indoor section using accessory tubing package or field supplied refrigerant grade tubing of correct size and condition Rated tubing diameters shown in Table 1 are recommended up to 80 ft 24 38 m See Product Data for acceptable alternate vapor diameters and associated capacity losses For tubing requirements beyond 80 ft 24 38 m substantial ...

Page 3: ...uum method requires a vacuum pump capable of pulling a vacuum of 500 microns and a vacuum gage capable of accurately measuring this vacuum depth The deep vacuum method is the most positive way of assuring a system is free of air and liquid water A tight dry system will hold a vacuum of 1000 microns after approximately 7 minutes See Fig 4 A95424 Fig 4 Deep Vacuum Graph Final Tubing Check IMPORTANT ...

Page 4: ...ass 2 and must be separated from incoming power leads Use furnace transformer fan coil transformer or accessory transformer for control power 24v 40va minimum NOTE Use of available 24v accessories may exceed the minimum 40va power requirement Determine total transformer loading and increase the transformer capacity or split the load with an accessory transformer as required Final Wiring Check IMPO...

Page 5: ...e R 410A refrigerant Air Conditioner A09278 A09279 Fig 7 Generic Wiring Diagrams See thermostat Installation Instruction for specific unit combinations A09306 Thermidistat w Variable Speed Fan Coil 2 Stage Air Conditioner Thermidistat w Variable Speed Furnace 2 Stage Air Conditioner Single Stage Furnace with 2 Stage Air Conditioner 2 Stage Thermostat with Single Stage Furnace and 2 Stage Air Condi...

Page 6: ...o the furnace Installation Instructions for details of how to use this feature Airflow Selection for FV4C Fan Coils The FV4C provides high and low stage blower operation to match the capacities of the compressor at high and low stage To select recommended airflow refer to the FV4C Installation Instructions The FV4C utilizes a control board that allows the installing technician to select proper air...

Page 7: ...d then be appropriate for the system to achieve rated capacity The charge level could then be checked at another time when the both indoor and outdoor temperatures are in a more favorable range NOTE If line length is beyond 80 ft 24 38 m or greater than 20 ft 6 10 m vertical separation See Long Line Guideline for special charging requirements Final Checks IMPORTANT Before leaving job be sure to do...

Page 8: ... an internal pressure relief IPR which relieves discharge gas into compressor shell when differential between suction and discharge pressures exceed 550 625 psi The compressor is also protected by an internal overload attached to motor windings Compressor Control Contactor The contactor has a 24 volt coil and is controlled by Y1 input from the thermostat CARE AND MAINTENANCE For continuing high pe...

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