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Installation Instructions

24ACS

Comfort

t

Series Air Conditioners

1---1/2 To 5 Nominal Tons (Sizes 18 to 60)

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other

conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your

distributor or branch for information or assistance. The qualified

installer or agency must use factory--authorized kits or accessories
when modifying this product. Refer to the individual instructions

packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,

and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions

thoroughly and follow all warnings or cautions included in

literature and attached to the unit. Consult local building codes and
National Electrical Code (NEC) for special requirements.

Recognize safety information. This is the safety--alert symbol

When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury. Understand

these signal words; DANGER, WARNING, and CAUTION. These
words are used with the safety--alert symbol. DANGER identifies

the most serious hazards which

will

result in severe personal injury

or death. WARNING signifies hazards which

could

result in

personal injury or death. CAUTION is used to identify unsafe

practices which

would

result in minor personal injury or product

and property damage. NOTE is used to highlight suggestions

which

will

result in enhanced installation, reliability, or operation.

!

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.
Before installing, modifying, or servicing system, main

electrical disconnect switch must be in the OFF position.

There may be more than 1 disconnect switch. Lock out and

tag switch with a suitable warning label.

INSTALLATION INSTRUCTIONS

NOTE

: In some cases noise in the living area has been traced to

gas pulsations from improper installation of equipment.

1. Locate unit away from windows, patios, decks, etc. where

unit operation sound may disturb customer.

2. Ensure that vapor and liquid tube diameters are appropriate

for unit capacity.

3. Run refrigerant tubes as directly as possible by avoiding un-

necessary turns and bends.

4. Leave some slack between structure and unit to absorb vi-

bration.

5. When passing refrigerant tubes through the wall, seal open-

ing with RTV or other pliable silicon--based caulk. (See Fig.
1.)

6. Avoid direct tubing contact with water pipes, duct work,

floor joists, wall studs, floors, and walls.

7. Do not suspend refrigerant tubing from joists and studs with

a rigid wire or strap which comes in direct contact with
tubing.(See Fig. 1.)

8. Ensure that tubing insulation is pliable and completely sur-

rounds vapor tube.

9. When necessary, use hanger straps which are 1 in. (25.4

mm) wide and conform to shape of tubing insulation. (See
Fig. 1.)

10. Isolate hanger straps from insulation by using metal sleeves

bent to conform to shape of insulation.

INSULATION

VAPOR TUBE

LIQUID TUBE

OUTDOOR WALL INDOOR WALL

LIQUID TUBE

VAPOR TUBE

INSULATION

CAULK

Avoid contact between tubing and structure

NOTE:

THROUGH THE WALL

HANGER STRAP

(AROUND VAPOR

TUBE ONLY)

JOIST

1” (25.4 mm) MIN.

SUSPENSION

A94026

Fig. 1 -- Piping Installation

The outdoor unit contains system refrigerant charge for operation

with ARI rated indoor unit when connected by 15 ft. (4.57 m) of
field--supplied or factory accessory tubing. For proper unit

operation, check refrigerant charge using charging information

located on control box cover and/or in the Check Charge section of
this instruction.

IMPORTANT

: Maximum liquid--line size is 3/8--in. OD for all

residential applications including long line.

IMPORTANT

: Always install the factory--supplied liquid--line

filter drier. If replacing the filter drier, refer to Product Data Digest
for appropriate part number. Obtain replacement filter driers from
your distributor or branch.

Summary of Contents for Comfort 24ACS

Page 1: ... switch Lock out and tag switch with a suitable warning label INSTALLATION INSTRUCTIONS NOTE In some cases noise in the living area has been traced to gas pulsations from improper installation of equipment 1 Locate unit away from windows patios decks etc where unit operation sound may disturb customer 2 Ensure that vapor and liquid tube diameters are appropriate for unit capacity 3 Run refrigerant...

Page 2: ...Relieve pressure and recover all refrigerant before system repair or final unit disposal Use all service ports and open all flow control devices including solenoid valves Federal regulations require that you do not vent refrigerant to the atmosphere Recover during system repair or final unit disposal CAUTION UNIT DAMAGE HAZARD Failure to follow this caution may result in equipment damage or improp...

Page 3: ... in liquid tube to the indoor coil 2 Wrap filter drier with damp cloth 3 Braze filter drier to above 5 in 127 mm liquid tube Flow arrow must point towards indoor coil 4 Connect and braze liquid refrigerant tube to the filter drier A05178 Fig 3 Liquid Line Filter Drier Evacuate Refrigerant Tubing and Indoor Coil CAUTION UNIT DAMAGE HAZARD Failure to follow this caution may result in equipment damag...

Page 4: ...round connection in control box for safety Connect power wiring to contactor as shown in Fig 5 DISCONNECT PER N E C AND OR LOCAL CODES CONTACTOR GROUND LUG FIELD GROUND WIRING FIELD POWER WIRING BLUE 3 PHASE ONLY A94025 Fig 5 Line Connections Connect Control Wiring Route 24 v control wires through control wiring grommet and connect leads to control wiring See Fig 6 Refer to Installation Instructio...

Page 5: ...igerant line lengths 80 ft 24 38 m or less allow system to operate in cooling mode at least 15 minutes If conditions are favorable check system charge by subcooling method If any adjustment is necessary adjust charge slowly and allow system to operate for 15 minutes to stabilize before declaring a properly charged system If the indoor temperature is above 80_F 26 67_C and the outdoor temperature i...

Page 6: ... FAN A02326 LEGEND 24 V FACTORY WIRING 24 V FIELD WIRING FIELD SPLICE CONNECTION CONTACTOR C A97368 Fig 6 Generic Wiring Diagrams See Thermostat Installation Instruction for specific unit combinations Copyright 2008 Carrier Corp S 7310 W Morris St S Indianapolis IN 46231 Printed in U S A Edition Date 04 08 Manufacturer reserves the right to change at any time specifications and designs without not...

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