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5126744-UIM-D-1015

Johnson Controls Unitary Products

7

Refer to Figure 14 for the R-410A Quick Reference Guide.

THERMOSTAT

The room thermostat should be located on an inside wall approximately
60" above the floor where it will not be subject to drafts, sun exposure or
heat from electrical fixtures or appliances. Sealant should be used
behind thermostat to prevent air infiltration. Follow manufacturer's
instructions enclosed with the thermostat for general installation proce-
dure. Color coded insulated wires (minimum #18 AWG) should be used
to connect thermostat to unit. See Figure 6. Do not use power stealing
thermostats.

POWER AND CONTROL WIRING

Field wiring to the unit must conform to provisions of the current N.E.C.

ANSI/NFPA No. 70 or C.E.C. and/or local ordinances. The unit must be

electrically grounded in accordance with local codes or, in their
absence, with the N.E.C./C.E.C. Voltage tolerances which must be
maintained at the compressor terminals during starting and running
conditions are indicated on the unit Rating Plate and Table 1.

The wiring entering the cabinet must be provided with mechanical 
strain .

A fused disconnect switch should be field provided for the unit. If any of

the wire supplied with the unit must be replaced, replacement wire must
be of the type shown on the wiring diagram.

Electrical service must be sized properly to carry the load. Each unit
must be wired with a separate branch circuit fed directly from the main
distribution panel and properly fused.

Refer to Figures 6-8 for typical field wiring and to the appropriate unit
wiring diagram for control circuit and power wiring information.

Unit comes wired for 230 volt power. If supply power is 208 volt, wires
connected to the control transformer 230V tap must be moved to the
208V tap.

 CAUTION

This system uses R-410A Refrigerant which operates at higher pres-
sures than R-22. No other refrigerant may be used in this system.
Gage sets, hoses, refrigerant containers and recovery systems must
be designed to handle R-410A. If you are unsure, consult the equip-
ment manufacturer. Failure to use R-410A compatible servicing
equipment may result in property damage or injury.

 WARNING

Wear safety glasses and gloves when handling refrigerants. Failure
to follow this warning can cause serious personal injury.

!

!

 FIGURE 6:  

Typical Field Control Wiring Diagram For Air Conditioner 

Models

 FIGURE 7:  

Typical Field Power Wiring Diagram

NOTICE

In some applications, the service disconnects on the electric heat kits
must be rotated 180° so the up position of the disconnect is the ON
position. This service disconnect orientation change is required by
UL1995, Article 26.19 (in reference to all circuit breakers). 

THERMOSTAT

NOTE:

Heat Anticipator should be set at 0.35 AMPS for all models

LOW

VOLTAGE

WIRING

LEADS

Minimum wire size of 18 AWG wire should be used for all field
installed control wiring.

RED

GREEN

YELLOW

WHITE

BLUE

R

G

W1

Y

C

A0424-001

W2

BROWN

CONTACTOR

FIELD SUPPLIED

DISCONNECT

GND

LUG

REFER TO ELECTRICAL
DATA TABLES TO SIZE
THE DISCONNECT

SINGLE
PHASE
POWER
SUPPLY

A0293-001

Summary of Contents for PCE4 Series

Page 1: ... a slab Field installed electric heater acces sories are available to provide electric heat The units are completely assembled on rigid removable base rails All piping refrigerant charge and electrical wiring is factory installed and tested The units require only electric power and duct connections at the point of installation SECTION II SAFETY This is a safety alert symbol When you see this symbo...

Page 2: ...y are to be installed at the dealer s and or the customer s expense Size of unit for proposed installation should be based on heat loss heat gain calculations made in accordance with industry recognized proce dures such as the Air Conditioning Contractors of America manual J WARNING Before performing service or maintenance operations on unit turn off main power switch to unit Electrical shock coul...

Page 3: ...LOWER MOTOR TXV INDOOR COIL INDOOR BLOWER COMPRESSOR REMOVABLE BASE RAILS A0411 001 OPTIONAL ELECTRIC HEAT KIT Table 1 Unit Limitations Model Unit Voltage Unit Limitations Applied Voltage Outdoor DB Temp Min Max Max F A24 208 230 1 60 187 252 125 A30 208 230 1 60 187 252 125 A36 208 230 1 60 187 252 125 A42 208 230 1 60 187 252 125 B48 208 230 1 60 187 252 125 B60 208 230 1 60 187 252 125 ...

Page 4: ...gs to the lifting holes provided in the base rails Spreader bars whose length exceeds the largest dimension across the unit MUST be used across the top of the unit Units may be moved or lifted with a forklift Slotted openings in the base rails are provided for this purpose WARNING Do not attach supply and return duct work to the bottom of the unit base pan as the drain pan could be compromised WAR...

Page 5: ...001 COIL GUARD Table 4 Unit Clearances1 2 Direction Distance in Direction Distance in Top3 36 Power Entry Right Side 36 Side Opposite Ducts 36 Left Side 24 Duct Panel 0 Bottom 4 1 1 A 1 clearance must be provided between any combustible material and the supply air duct work 2 The products of combustion must not be allowed to accumulate within a confined space and recirculate 3 Units must be instal...

Page 6: ... ductwork or install a Filter Frame Kit A filter rack and high velocity filters are standard on three phase units Filters must always be used and must be kept clean When filters become dirt laden insufficient air will be delivered by the blower decreasing your units efficiency and increasing operating costs and wear and tear on the unit and controls Filters should be checked monthly this is especi...

Page 7: ...ed directly from the main distribution panel and properly fused Refer to Figures 6 8 for typical field wiring and to the appropriate unit wiring diagram for control circuit and power wiring information Unit comes wired for 230 volt power If supply power is 208 volt wires connected to the control transformer 230V tap must be moved to the 208V tap CAUTION This system uses R 410A Refrigerant which op...

Page 8: ...00506 3 6 4 4 1 17 3 19 1 26 4 28 7 30 30 6HK16500806 5 8 7 1 1 27 9 30 9 39 6 43 3 40 45 6HK16501006 7 2 8 8 1 34 6 38 3 48 0 52 6 50 60 6HK16501306 9 4 11 5 2 45 2 50 0 61 2 67 3 70 70 6HK16501506 10 8 13 2 2 51 9 57 4 69 7 76 5 70 80 PCE4A42 18 112 28 1 3 5 4 none 29 1 29 1 45 45 6HK16500506 3 6 4 4 1 17 3 19 1 28 4 30 7 45 45 6HK16500806 5 8 7 1 1 27 9 30 9 41 6 45 3 45 50 6HK16501006 7 2 8 8 ...

Page 9: ... 8 none 21 4 30 6HK 0 1 6500206 1 8 1 8 7 21 4 30 10 8 15 6HK 0 1 6500506 3 6 1 17 3 21 4 30 21 6 25 6HK 0 1 6500806 5 8 1 27 9 21 4 30 34 9 40 6HK 0 1 6501006 7 2 1 34 6 21 4 30 43 3 45 6HK16501306 9 4 2 45 2 21 4 30 37 7 40 18 8 20 6HK16501506 10 8 2 51 9 21 4 30 43 3 50 21 6 25 6HK26501306 9 4 1 45 2 21 4 30 56 5 60 6HK26501506 10 8 2 51 9 21 4 30 64 9 70 A42 18 112 28 1 7 5 4 none 1 29 5 45 6H...

Page 10: ...00206 2 2 1 9 6 16 0 20 12 0 15 6HK 0 1 6500506 4 4 1 19 1 16 0 20 23 9 25 6HK 0 1 6500806 7 1 1 30 9 16 0 20 38 6 40 6HK 0 1 6501006 8 8 1 38 3 16 0 20 47 8 50 6HK16501306 11 5 2 50 0 16 0 20 41 7 45 20 8 25 6HK26501306 11 5 1 50 0 16 0 20 62 5 70 A30 10 57 15 1 3 3 8 none 17 4 25 6HK 0 1 6500206 2 2 1 9 6 17 4 25 12 0 15 6HK 0 1 6500506 4 4 1 19 1 17 4 25 23 9 25 6HK 0 1 6500806 7 1 1 30 9 17 4 ...

Page 11: ...6HK26502006 17 6 2 76 5 34 4 50 95 7 100 B60 24 144 38 1 7 7 0 none 39 2 60 6HK 0 1 6500506 4 4 1 19 1 39 2 60 23 9 25 6HK 0 1 6500806 7 1 1 30 9 39 2 60 38 6 40 6HK 0 1 6501006 8 8 1 38 3 39 2 60 47 8 50 6HK16501306 11 5 2 50 0 39 2 60 62 5 45 23 9 25 6HK16501506 13 2 2 57 4 39 2 60 47 8 50 23 9 25 6HK16501806 15 9 2 69 1 39 2 60 57 6 45 28 8 45 6HK16502006 17 6 2 76 5 39 2 60 47 8 50 47 8 50 6HK...

Page 12: ...K16501506 10 8 14 4 280 240 51 9 60 0 6HK16501806 12 96 17 28 280 240 62 3 72 0 6HK16502006 14 4 19 2 280 240 89 2 80 0 TO L1 on HEAT KIT BREAKER S TO L2 on HEAT KIT BREAKER S TO HEAT KIT GROUND LUG Single Point Kit P N Unit Model Number Breaker Size Heat Kit S1 2SPWK008 PCE4A24 20 Amp up to 13 kW S1 2SPWK006 PCE4A30 25 Amp up to 15 kW S1 2SPWK001 PCE4A36 30 Amp up to 15 kW S1 2SPWK006 PHE4A24 25 ...

Page 13: ...aced Interlaced Interlaced Indoor Coil Data Face area Sq Ft 3 4 3 4 3 4 3 4 4 4 4 4 Rows 2 3 3 3 3 3 Fins per inch 16 16 16 16 16 16 Tube diameter 3 8 3 8 3 8 3 8 3 8 3 8 Circuitry Type Interlaced Interlaced Interlaced Interlaced Interlaced Interlaced Refrigerant control TXV TXV TXV TXV TXV TXV Outdoor Fan Data Fan diameter Inch 24 24 24 24 26 26 Type Prop Prop Prop Prop Prop Prop Drive type Direc...

Page 14: ...ble to moisture absorption CAUTION Exposure even if immediately cleaned up may cause embrittlement leading to cracking to occur in one year or more When performing any service that may risk exposure of compressor oil to the roof take precautions to protect roofing CAUTION Do not loosen compressor mounting bolts Table 9 Airflow Side Duct Application Model Motor Speed External Static Pressure Inches...

Page 15: ... 1105 1057 High 5 1517 1475 1447 1400 1357 1318 1275 1232 A42 Low 1 1455 1414 1379 1335 1294 1254 1212 1160 Low Medium 2 1566 1532 1492 1455 1416 1372 1333 1280 Medium 3 1565 1530 1491 1458 1419 1381 1336 1290 Medium High 4 1675 1641 1606 1578 1535 1495 1455 1412 High 5 1946 1909 1863 1815 1771 1721 1654 1595 B48 Low 1 1598 1548 1502 1454 1410 1362 1307 1251 Low Medium 2 1663 1612 1568 1522 1476 1...

Page 16: ...e economizer is greater for 100 outdoor air than for 100 return air If the resistance of the return air duct is less than 0 25 IWG the unit will deliver less CFM during full economizer operation 2 Filter pressure drop based on standard filter media tested at velocities not to exceed 300 ft min Filter Frame Kit 24 2 0 500 0 01 0 00 0 01 600 0 01 0 00 0 02 700 0 01 0 00 0 04 800 0 02 0 01 0 06 900 0...

Page 17: ...ng or cleaning filters and gen eral cleaning of the outdoor coil FILTERS Inspect once a month Replace Disposable or clean Perma nent Type as necessary DO NOT replace Permanent Type with Dis posable MOTORS Indoor and outdoor fan motors are permanently lubricated and require no maintenance OUTDOOR COIL Dirt should not be allowed to accumulate on the out door coil surface or other parts in the air ci...

Page 18: ...IC HEATERS SEE SCHEMATIC ON HEATER ACCESSORY 3A FUSE RED 33 WITH RECIPROCATING COMPRESSOR 208 230 1 60 CONNECTION WIRING DIAGRAM COOLING UNIT WITH OR WITHOUT ELECTRIC HEAT CAUTION OPEN ALL DISCONNECTS BEFORE SERVICING THIS UNIT 4 MOTORS ARE INHERENTLY PROTECTED 5 SEE UNIT NAMEPLATE FOR MAXIMUM FUSE AND OR CIRCUIT BREAKER SIZE AND MINIMUM CIRCUIT AMPACITY 6 BLOWER MOTOR SPEED CONNECTIONS SHOWN ARE ...

Page 19: ... 5 4 H H SEE HEATER WIRING DIAGRAM FOR ALTERNATE HEATER ACCESSORY KITS OPTIONAL ELECTRIC HEATER ACCESSORY 1 2 3 4 5 6 1 ALL FIELD WIRING TO BE ACCOMPLISHED FOLLOWING CITY LOCAL AND OR NATIONAL CODES IN EFFECT AT THE TIME OF INSTALLATION OF THE UNIT 2 CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION IF ANY OF THE WIRING ...

Page 20: ... 2 3 4 HI PRESS LOW VOLTAGE BOX W1 COOLING SPEED HEATING SPEED CONTINUOUS FAN BLK BRN RED BLK WHT 12 BRN WHT 13 PUR 1 RED 9 OD FAN MOTOR POWER SUPPLY 208 230 1 60 BLK 6 BLK 5 COM PRIMARY 24V SEC 40 VA 208V 230V COMPR C S R L1 T1 T2 L2 FAN HERM C DUAL CAPACITOR RED 7 GRN BLU 22 CONTACTOR COIL SINGLE POLE CONTACTOR PUR 2 YEL 18 GRN 21 LINE VOLTAGE FIELD INSTALLED POWER LOW VOLTAGE FIELD INSTALLED CO...

Page 21: ... APPLICATION TO OBTAIN APPROX 400 CFM TON IN COOLING NOTES COM PRI 24V SEC 40 VA 208V 230V L2 COMPRES R C S BLOWER MOTOR L N G HI PRESSURE SWITCH CONTACTOR COIL F H C DUAL CAPACITOR T1 L1 L2 T2 BLK RED BRN RED OD FAN MOTOR R C S BLK WHT RED GROUND LUG BRN WHT PUR BLK PUR BLU RED BLK XFMR LINE VOLTAGE FIELD INSTALLED POWER LOW VOLTAGE FIELD INSTALLED CONTROL BLU 3A FUSE YEL YEL BLOWER MOTOR 5 3 C 1...

Page 22: ...y Manifold sets must be at least 700 psig high side and 180 psig low side with 550 psig retard All hoses must have a service pressure rating of 800 psig Leak detectors must be designed to detect HFC refrigerants Systems must be charged with liquid refrigerant Use a commercial type metering device in the manifold hose R 410A can only be used with POE type oils POE type oils rapidly absorb moisture ...

Page 23: ...ressor 208 volts AC 230 volt AC 460 volts AC 575 volts AC Anti recycle timer Measured voltage L1 to L2 L2 to L3 L1 to L3 Total amperes L1 L2 L3 Compressor amperes L1 L2 L3 Measured voltage R and C outdoor unit control board Air Flow Setup Cooling Supply static inches of water column Supply air dry bulb temperature Return air dry bulb temperature Temperature drop A B C D Blower Type Set Up Outside ...

Page 24: ...er replacement and equipment maintenance Clean Up Job Site Owner Education Comments and Additional Job Details Provide owner with the owner s manual Explain thermostat use and programming if applicable to owner Unit Operation and Cycle Test Operate the unit through continuous fan cycles from the thermostat noting and correcting any problems Operate the unit through cooling cycles from the thermost...

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