York PCE4 Series Installation Manual Download

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5126744-UIM-D-1015

Johnson Controls Unitary Products

1. Airflow tested with dry coil conditions, without air filters, at 230 volts
2. Applications above 0.8" w.c. external static pressure are not recommended.
3. Brushless DC high efficiency standard ECM blower motor used for all indoor blower assemblies.
4. Minimal variations in airflow performance data results from operating at 208 volts. Data above may be used in those cases.
5. Heating applications tested at 0.50" w.c. esp, and cooling applications tested at 0.30" w.c.esp per standards.

Table 10:

Airflow - Bottom Duct Application

Model

Motor Speed

External Static Pressure (Inches WC)

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

SCFM

A24

Low (1)

899

869

827

782

734

685

630

575

Low/Medium (2)

1033

960

924

879

834

787

735

685

Medium (3)

1186

1133

1095

1056

1016

975

935

891

Medium/High (4)

1357

1322

1284

1248

1211

1174

1127

1087

High (5)

1480

1439

1404

1367

1369

1299

1264

1226

A30

Low (1)

1076

1042

1009

969

930

890

849

808

Low/Medium (2)

1104

1063

1025

987

947

908

869

830

Medium (3)

1205

1170

1136

1098

1060

1025

985

943

Medium/High (4)

1285

1251

1213

1179

1141

1104

1065

1027

High (5)

1406

1375

1341

1306

1271

1236

1198

1163

A36

Low (1)

1231

1186

1146

1103

1069

1030

977

912

Low/Medium (2)

1270

1225

1189

1140

1098

1046

1008

960

Medium (3)

1317

1286

1245

1198

1151

1110

1064

1024

Medium/High (4)

1358

1317

1275

1238

1197

1148

1105

1057

High (5)

1517

1475

1447

1400

1357

1318

1275

1232

A42

Low (1)

1455

1414

1379

1335

1294

1254

1212

1160

Low/Medium (2)

1566

1532

1492

1455

1416

1372

1333

1280

Medium (3)

1565

1530

1491

1458

1419

1381

1336

1290

Medium/High (4)

1675

1641

1606

1578

1535

1495

1455

1412

High (5)

1946

1909

1863

1815

1771

1721

1654

1595

B48

Low (1)

1598

1548

1502

1454

1410

1362

1307

1251

Low/Medium (2)

1663

1612

1568

1522

1476

1422

1370

1297

Medium (3)

1789

1733

1670

1650

1596

1578

1535

1483

Medium/High (4)

1931

1814

1808

1736

1673

1650

1597

1519

High (5)

2131

2058

1998

1949

1892

1840

1788

1728

B60

Low (1)

1655

1612

1596

1531

1461

1462

1429

1391

Low/Medium (2)

1766

1720

1667

1629

1632

1539

1537

1498

Medium (3)

1987

1933

1861

1817

1820

1715

1725

1651

Medium/High (4)

2114

2050

2047

1974

1899

1889

1920

1866

High (5)

2369

2308

2249

2183

2126

2088

2034

1990

Table 11:

Electric Heat Minimum Supply Air

Model

Voltage

Minimum Blower Speed for Electric Heat

Heater kW

208/230-1-60

Low #1 Low #1 Med. Low #2

Med. #3

Med. Hi #4

208/230-1-60

Low #1 Low #1

Low #1

Med. Low #2

Med #3

High #5

208/230-1-60

Low #1 Low #1

Low #1

Med. Low #2

High #5

208/230-1-60

Low #1

Med. Low #2 Med. Hi #4

High #5

208/230-1-60

Low #1

Med. Low #2 Med. High #4

208/230-1-60

Low #1

Med. Low #2 Med. High #4

Table 12:

Electric Heat Multipliers

Voltage

kW Capacity Multipliers

1. Electric heaters are rated at nominal voltage. Use this table to determine

the electric heat capacity for heaters applied at lower voltages.

Nominal

Applied

240

208

0.75

230

0.92

Summary of Contents for PCE4 Series

Page 1: ... a slab Field installed electric heater acces sories are available to provide electric heat The units are completely assembled on rigid removable base rails All piping refrigerant charge and electrical wiring is factory installed and tested The units require only electric power and duct connections at the point of installation SECTION II SAFETY This is a safety alert symbol When you see this symbo...

Page 2: ...y are to be installed at the dealer s and or the customer s expense Size of unit for proposed installation should be based on heat loss heat gain calculations made in accordance with industry recognized proce dures such as the Air Conditioning Contractors of America manual J WARNING Before performing service or maintenance operations on unit turn off main power switch to unit Electrical shock coul...

Page 3: ...LOWER MOTOR TXV INDOOR COIL INDOOR BLOWER COMPRESSOR REMOVABLE BASE RAILS A0411 001 OPTIONAL ELECTRIC HEAT KIT Table 1 Unit Limitations Model Unit Voltage Unit Limitations Applied Voltage Outdoor DB Temp Min Max Max F A24 208 230 1 60 187 252 125 A30 208 230 1 60 187 252 125 A36 208 230 1 60 187 252 125 A42 208 230 1 60 187 252 125 B48 208 230 1 60 187 252 125 B60 208 230 1 60 187 252 125 ...

Page 4: ...gs to the lifting holes provided in the base rails Spreader bars whose length exceeds the largest dimension across the unit MUST be used across the top of the unit Units may be moved or lifted with a forklift Slotted openings in the base rails are provided for this purpose WARNING Do not attach supply and return duct work to the bottom of the unit base pan as the drain pan could be compromised WAR...

Page 5: ...001 COIL GUARD Table 4 Unit Clearances1 2 Direction Distance in Direction Distance in Top3 36 Power Entry Right Side 36 Side Opposite Ducts 36 Left Side 24 Duct Panel 0 Bottom 4 1 1 A 1 clearance must be provided between any combustible material and the supply air duct work 2 The products of combustion must not be allowed to accumulate within a confined space and recirculate 3 Units must be instal...

Page 6: ... ductwork or install a Filter Frame Kit A filter rack and high velocity filters are standard on three phase units Filters must always be used and must be kept clean When filters become dirt laden insufficient air will be delivered by the blower decreasing your units efficiency and increasing operating costs and wear and tear on the unit and controls Filters should be checked monthly this is especi...

Page 7: ...ed directly from the main distribution panel and properly fused Refer to Figures 6 8 for typical field wiring and to the appropriate unit wiring diagram for control circuit and power wiring information Unit comes wired for 230 volt power If supply power is 208 volt wires connected to the control transformer 230V tap must be moved to the 208V tap CAUTION This system uses R 410A Refrigerant which op...

Page 8: ...00506 3 6 4 4 1 17 3 19 1 26 4 28 7 30 30 6HK16500806 5 8 7 1 1 27 9 30 9 39 6 43 3 40 45 6HK16501006 7 2 8 8 1 34 6 38 3 48 0 52 6 50 60 6HK16501306 9 4 11 5 2 45 2 50 0 61 2 67 3 70 70 6HK16501506 10 8 13 2 2 51 9 57 4 69 7 76 5 70 80 PCE4A42 18 112 28 1 3 5 4 none 29 1 29 1 45 45 6HK16500506 3 6 4 4 1 17 3 19 1 28 4 30 7 45 45 6HK16500806 5 8 7 1 1 27 9 30 9 41 6 45 3 45 50 6HK16501006 7 2 8 8 ...

Page 9: ... 8 none 21 4 30 6HK 0 1 6500206 1 8 1 8 7 21 4 30 10 8 15 6HK 0 1 6500506 3 6 1 17 3 21 4 30 21 6 25 6HK 0 1 6500806 5 8 1 27 9 21 4 30 34 9 40 6HK 0 1 6501006 7 2 1 34 6 21 4 30 43 3 45 6HK16501306 9 4 2 45 2 21 4 30 37 7 40 18 8 20 6HK16501506 10 8 2 51 9 21 4 30 43 3 50 21 6 25 6HK26501306 9 4 1 45 2 21 4 30 56 5 60 6HK26501506 10 8 2 51 9 21 4 30 64 9 70 A42 18 112 28 1 7 5 4 none 1 29 5 45 6H...

Page 10: ...00206 2 2 1 9 6 16 0 20 12 0 15 6HK 0 1 6500506 4 4 1 19 1 16 0 20 23 9 25 6HK 0 1 6500806 7 1 1 30 9 16 0 20 38 6 40 6HK 0 1 6501006 8 8 1 38 3 16 0 20 47 8 50 6HK16501306 11 5 2 50 0 16 0 20 41 7 45 20 8 25 6HK26501306 11 5 1 50 0 16 0 20 62 5 70 A30 10 57 15 1 3 3 8 none 17 4 25 6HK 0 1 6500206 2 2 1 9 6 17 4 25 12 0 15 6HK 0 1 6500506 4 4 1 19 1 17 4 25 23 9 25 6HK 0 1 6500806 7 1 1 30 9 17 4 ...

Page 11: ...6HK26502006 17 6 2 76 5 34 4 50 95 7 100 B60 24 144 38 1 7 7 0 none 39 2 60 6HK 0 1 6500506 4 4 1 19 1 39 2 60 23 9 25 6HK 0 1 6500806 7 1 1 30 9 39 2 60 38 6 40 6HK 0 1 6501006 8 8 1 38 3 39 2 60 47 8 50 6HK16501306 11 5 2 50 0 39 2 60 62 5 45 23 9 25 6HK16501506 13 2 2 57 4 39 2 60 47 8 50 23 9 25 6HK16501806 15 9 2 69 1 39 2 60 57 6 45 28 8 45 6HK16502006 17 6 2 76 5 39 2 60 47 8 50 47 8 50 6HK...

Page 12: ...K16501506 10 8 14 4 280 240 51 9 60 0 6HK16501806 12 96 17 28 280 240 62 3 72 0 6HK16502006 14 4 19 2 280 240 89 2 80 0 TO L1 on HEAT KIT BREAKER S TO L2 on HEAT KIT BREAKER S TO HEAT KIT GROUND LUG Single Point Kit P N Unit Model Number Breaker Size Heat Kit S1 2SPWK008 PCE4A24 20 Amp up to 13 kW S1 2SPWK006 PCE4A30 25 Amp up to 15 kW S1 2SPWK001 PCE4A36 30 Amp up to 15 kW S1 2SPWK006 PHE4A24 25 ...

Page 13: ...aced Interlaced Interlaced Indoor Coil Data Face area Sq Ft 3 4 3 4 3 4 3 4 4 4 4 4 Rows 2 3 3 3 3 3 Fins per inch 16 16 16 16 16 16 Tube diameter 3 8 3 8 3 8 3 8 3 8 3 8 Circuitry Type Interlaced Interlaced Interlaced Interlaced Interlaced Interlaced Refrigerant control TXV TXV TXV TXV TXV TXV Outdoor Fan Data Fan diameter Inch 24 24 24 24 26 26 Type Prop Prop Prop Prop Prop Prop Drive type Direc...

Page 14: ...ble to moisture absorption CAUTION Exposure even if immediately cleaned up may cause embrittlement leading to cracking to occur in one year or more When performing any service that may risk exposure of compressor oil to the roof take precautions to protect roofing CAUTION Do not loosen compressor mounting bolts Table 9 Airflow Side Duct Application Model Motor Speed External Static Pressure Inches...

Page 15: ... 1105 1057 High 5 1517 1475 1447 1400 1357 1318 1275 1232 A42 Low 1 1455 1414 1379 1335 1294 1254 1212 1160 Low Medium 2 1566 1532 1492 1455 1416 1372 1333 1280 Medium 3 1565 1530 1491 1458 1419 1381 1336 1290 Medium High 4 1675 1641 1606 1578 1535 1495 1455 1412 High 5 1946 1909 1863 1815 1771 1721 1654 1595 B48 Low 1 1598 1548 1502 1454 1410 1362 1307 1251 Low Medium 2 1663 1612 1568 1522 1476 1...

Page 16: ...e economizer is greater for 100 outdoor air than for 100 return air If the resistance of the return air duct is less than 0 25 IWG the unit will deliver less CFM during full economizer operation 2 Filter pressure drop based on standard filter media tested at velocities not to exceed 300 ft min Filter Frame Kit 24 2 0 500 0 01 0 00 0 01 600 0 01 0 00 0 02 700 0 01 0 00 0 04 800 0 02 0 01 0 06 900 0...

Page 17: ...ng or cleaning filters and gen eral cleaning of the outdoor coil FILTERS Inspect once a month Replace Disposable or clean Perma nent Type as necessary DO NOT replace Permanent Type with Dis posable MOTORS Indoor and outdoor fan motors are permanently lubricated and require no maintenance OUTDOOR COIL Dirt should not be allowed to accumulate on the out door coil surface or other parts in the air ci...

Page 18: ...IC HEATERS SEE SCHEMATIC ON HEATER ACCESSORY 3A FUSE RED 33 WITH RECIPROCATING COMPRESSOR 208 230 1 60 CONNECTION WIRING DIAGRAM COOLING UNIT WITH OR WITHOUT ELECTRIC HEAT CAUTION OPEN ALL DISCONNECTS BEFORE SERVICING THIS UNIT 4 MOTORS ARE INHERENTLY PROTECTED 5 SEE UNIT NAMEPLATE FOR MAXIMUM FUSE AND OR CIRCUIT BREAKER SIZE AND MINIMUM CIRCUIT AMPACITY 6 BLOWER MOTOR SPEED CONNECTIONS SHOWN ARE ...

Page 19: ... 5 4 H H SEE HEATER WIRING DIAGRAM FOR ALTERNATE HEATER ACCESSORY KITS OPTIONAL ELECTRIC HEATER ACCESSORY 1 2 3 4 5 6 1 ALL FIELD WIRING TO BE ACCOMPLISHED FOLLOWING CITY LOCAL AND OR NATIONAL CODES IN EFFECT AT THE TIME OF INSTALLATION OF THE UNIT 2 CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION IF ANY OF THE WIRING ...

Page 20: ... 2 3 4 HI PRESS LOW VOLTAGE BOX W1 COOLING SPEED HEATING SPEED CONTINUOUS FAN BLK BRN RED BLK WHT 12 BRN WHT 13 PUR 1 RED 9 OD FAN MOTOR POWER SUPPLY 208 230 1 60 BLK 6 BLK 5 COM PRIMARY 24V SEC 40 VA 208V 230V COMPR C S R L1 T1 T2 L2 FAN HERM C DUAL CAPACITOR RED 7 GRN BLU 22 CONTACTOR COIL SINGLE POLE CONTACTOR PUR 2 YEL 18 GRN 21 LINE VOLTAGE FIELD INSTALLED POWER LOW VOLTAGE FIELD INSTALLED CO...

Page 21: ... APPLICATION TO OBTAIN APPROX 400 CFM TON IN COOLING NOTES COM PRI 24V SEC 40 VA 208V 230V L2 COMPRES R C S BLOWER MOTOR L N G HI PRESSURE SWITCH CONTACTOR COIL F H C DUAL CAPACITOR T1 L1 L2 T2 BLK RED BRN RED OD FAN MOTOR R C S BLK WHT RED GROUND LUG BRN WHT PUR BLK PUR BLU RED BLK XFMR LINE VOLTAGE FIELD INSTALLED POWER LOW VOLTAGE FIELD INSTALLED CONTROL BLU 3A FUSE YEL YEL BLOWER MOTOR 5 3 C 1...

Page 22: ...y Manifold sets must be at least 700 psig high side and 180 psig low side with 550 psig retard All hoses must have a service pressure rating of 800 psig Leak detectors must be designed to detect HFC refrigerants Systems must be charged with liquid refrigerant Use a commercial type metering device in the manifold hose R 410A can only be used with POE type oils POE type oils rapidly absorb moisture ...

Page 23: ...ressor 208 volts AC 230 volt AC 460 volts AC 575 volts AC Anti recycle timer Measured voltage L1 to L2 L2 to L3 L1 to L3 Total amperes L1 L2 L3 Compressor amperes L1 L2 L3 Measured voltage R and C outdoor unit control board Air Flow Setup Cooling Supply static inches of water column Supply air dry bulb temperature Return air dry bulb temperature Temperature drop A B C D Blower Type Set Up Outside ...

Page 24: ...er replacement and equipment maintenance Clean Up Job Site Owner Education Comments and Additional Job Details Provide owner with the owner s manual Explain thermostat use and programming if applicable to owner Unit Operation and Cycle Test Operate the unit through continuous fan cycles from the thermostat noting and correcting any problems Operate the unit through cooling cycles from the thermost...

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