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5126744-UIM-D-1015

14

Johnson Controls Unitary Products

COMPRESSORS

The compressor used in this product is specifically designed to operate
with R-410A Refrigerant and cannot be interchanged.

The compressor uses polyolester (POE oil), Mobile 3MA POE. This oil
is extremely hygroscopic, meaning it absorbs water readily. POE oil can
absorb 15 times as much water as other oils designed for HCFC and
CFC refrigerants. If refrigerant circuit is opened, take all necessary pre-
cautions to avoid exposure of the oil to the atmosphere.

POE (polyolester) compressor lubricants are known to cause long term
damage to some synthetic roofing materials.

Procedures which risk oil leakage include, but are not limited to, com-
pressor replacement, repairing refrigerant leaks, replacing refrigerant
components such as filter drier, pressure switch, metering device or
coil.

Units are shipped with compressor mountings which are factory-
adjusted and ready for operation.

SECTION V: AIRFLOW PERFORMANCE

1. Airflow tested with dry coil conditions, without air filters, at 230 volts.

2. Applications above 0.8" w.c. external static pressure are not recommended.
3. Brushless DC high efficiency standard ECM blower motor used for all indoor blower assemblies.
4. Minimal variations in airflow performance data results from operating at 208 volts. Data above may be used in those cases.
5. Heating applications tested at 0.50" w.c. esp, and cooling applications tested at 0.30" w.c.esp per standards.

 CAUTION

This system uses R-410A Refrigerant which operates at higher pres-
sures than R-22. No other refrigerant may be used in this system.

 CAUTION

Do not leave the system open to the atmosphere. Unit damage could
occur due to moisture being absorbed by the POE oil in the system.
This type of oil is highly susceptible to moisture absorption

!

!

 CAUTION

Exposure, even if immediately cleaned up, may cause embrittlement
(leading to cracking) to occur in one year or more. When performing
any service that may risk exposure of compressor oil to the roof, take
precautions to protect roofing.

 CAUTION

Do not loosen compressor mounting bolts.

!

!

Table 9: 

Airflow - Side Duct Application 

Model

Motor Speed

External Static Pressure (Inches WC)

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

SCFM

SCFM

SCFM

SCFM

SCFM

SCFM

SCFM

SCFM

A24

Low (1)

887

847

802

750

705

664

613

563

Low/Medium (2)

978

941

898

850

803

759

713

667

Medium (3)

1171

1114

1074

1039

993

949

906

864

Medium/High (4)

1349

1297

1265

1224

1185

1146

1107

1063

High (5)

1487

1462

1392

1331

1318

1281

1241

1201

A30

Low (1)

1076

1020

984

943

903

859

819

779

Low/Medium (2)

1102

1048

1010

974

934

890

850

810

Medium (3)

1191

1140

1112

1076

1038

1000

958

919

Medium/High (4)

1201

1225

1187

1151

1118

1080

1041

1002

High (5)

1370

1329

1283

1271

1209

1176

1143

1109

A36

Low (1)

1225

1174

1131

1090

1046

993

941

888

Low/Medium (2)

1259

1209

1166

1126

1084

1032

980

928

Medium (3)

1314

1271

1229

1186

1144

1097

1049

998

Medium/High (4)

1348

1306

1259

1222

1179

1133

1086

1036

High (5)

1506

1471

1403

1389

1345

1305

1262

1216

A42

Low (1)

1436

1382

1342

1304

1262

1220

1179

1131

Low/Medium (2)

1544

1492

1455

1416

1376

1336

1294

1248

Medium (3)

1573

1523

1484

1445

1408

1367

1327

1279

Medium/High (4)

1681

1640

1599

1557

1517

1478

1436

1393

High (5)

1935

1887

1834

1788

1743

1701

1651

1591

B48

Low (1)

1620

1564

1517

1466

1418

1360

1308

1206

Low/Medium (2)

1694

1630

1580

1530

1482

1430

1380

1292

Medium (3)

1798

1722

1669

1620

1572

1527

1480

1413

Medium/High (4)

1835

1758

1703

1653

1604

1558

1511

1442

High (5)

2146

2085

2025

1960

1872

1862

1798

1735

B60

Low (1)

1730

1682

1628

1592

1552

1517

1479

1439

Low/Medium (2)

1858

1807

1749

1710

1667

1629

1589

1546

Medium (3)

2054

1998

1934

1890

1843

1801

1757

1710

Medium/High (4)

2195

2144

2098

2049

2003

1955

1883

1868

High (5)

2445

2388

2306

2293

2235

2178

2129

2077

Summary of Contents for PCE4 Series

Page 1: ... a slab Field installed electric heater acces sories are available to provide electric heat The units are completely assembled on rigid removable base rails All piping refrigerant charge and electrical wiring is factory installed and tested The units require only electric power and duct connections at the point of installation SECTION II SAFETY This is a safety alert symbol When you see this symbo...

Page 2: ...y are to be installed at the dealer s and or the customer s expense Size of unit for proposed installation should be based on heat loss heat gain calculations made in accordance with industry recognized proce dures such as the Air Conditioning Contractors of America manual J WARNING Before performing service or maintenance operations on unit turn off main power switch to unit Electrical shock coul...

Page 3: ...LOWER MOTOR TXV INDOOR COIL INDOOR BLOWER COMPRESSOR REMOVABLE BASE RAILS A0411 001 OPTIONAL ELECTRIC HEAT KIT Table 1 Unit Limitations Model Unit Voltage Unit Limitations Applied Voltage Outdoor DB Temp Min Max Max F A24 208 230 1 60 187 252 125 A30 208 230 1 60 187 252 125 A36 208 230 1 60 187 252 125 A42 208 230 1 60 187 252 125 B48 208 230 1 60 187 252 125 B60 208 230 1 60 187 252 125 ...

Page 4: ...gs to the lifting holes provided in the base rails Spreader bars whose length exceeds the largest dimension across the unit MUST be used across the top of the unit Units may be moved or lifted with a forklift Slotted openings in the base rails are provided for this purpose WARNING Do not attach supply and return duct work to the bottom of the unit base pan as the drain pan could be compromised WAR...

Page 5: ...001 COIL GUARD Table 4 Unit Clearances1 2 Direction Distance in Direction Distance in Top3 36 Power Entry Right Side 36 Side Opposite Ducts 36 Left Side 24 Duct Panel 0 Bottom 4 1 1 A 1 clearance must be provided between any combustible material and the supply air duct work 2 The products of combustion must not be allowed to accumulate within a confined space and recirculate 3 Units must be instal...

Page 6: ... ductwork or install a Filter Frame Kit A filter rack and high velocity filters are standard on three phase units Filters must always be used and must be kept clean When filters become dirt laden insufficient air will be delivered by the blower decreasing your units efficiency and increasing operating costs and wear and tear on the unit and controls Filters should be checked monthly this is especi...

Page 7: ...ed directly from the main distribution panel and properly fused Refer to Figures 6 8 for typical field wiring and to the appropriate unit wiring diagram for control circuit and power wiring information Unit comes wired for 230 volt power If supply power is 208 volt wires connected to the control transformer 230V tap must be moved to the 208V tap CAUTION This system uses R 410A Refrigerant which op...

Page 8: ...00506 3 6 4 4 1 17 3 19 1 26 4 28 7 30 30 6HK16500806 5 8 7 1 1 27 9 30 9 39 6 43 3 40 45 6HK16501006 7 2 8 8 1 34 6 38 3 48 0 52 6 50 60 6HK16501306 9 4 11 5 2 45 2 50 0 61 2 67 3 70 70 6HK16501506 10 8 13 2 2 51 9 57 4 69 7 76 5 70 80 PCE4A42 18 112 28 1 3 5 4 none 29 1 29 1 45 45 6HK16500506 3 6 4 4 1 17 3 19 1 28 4 30 7 45 45 6HK16500806 5 8 7 1 1 27 9 30 9 41 6 45 3 45 50 6HK16501006 7 2 8 8 ...

Page 9: ... 8 none 21 4 30 6HK 0 1 6500206 1 8 1 8 7 21 4 30 10 8 15 6HK 0 1 6500506 3 6 1 17 3 21 4 30 21 6 25 6HK 0 1 6500806 5 8 1 27 9 21 4 30 34 9 40 6HK 0 1 6501006 7 2 1 34 6 21 4 30 43 3 45 6HK16501306 9 4 2 45 2 21 4 30 37 7 40 18 8 20 6HK16501506 10 8 2 51 9 21 4 30 43 3 50 21 6 25 6HK26501306 9 4 1 45 2 21 4 30 56 5 60 6HK26501506 10 8 2 51 9 21 4 30 64 9 70 A42 18 112 28 1 7 5 4 none 1 29 5 45 6H...

Page 10: ...00206 2 2 1 9 6 16 0 20 12 0 15 6HK 0 1 6500506 4 4 1 19 1 16 0 20 23 9 25 6HK 0 1 6500806 7 1 1 30 9 16 0 20 38 6 40 6HK 0 1 6501006 8 8 1 38 3 16 0 20 47 8 50 6HK16501306 11 5 2 50 0 16 0 20 41 7 45 20 8 25 6HK26501306 11 5 1 50 0 16 0 20 62 5 70 A30 10 57 15 1 3 3 8 none 17 4 25 6HK 0 1 6500206 2 2 1 9 6 17 4 25 12 0 15 6HK 0 1 6500506 4 4 1 19 1 17 4 25 23 9 25 6HK 0 1 6500806 7 1 1 30 9 17 4 ...

Page 11: ...6HK26502006 17 6 2 76 5 34 4 50 95 7 100 B60 24 144 38 1 7 7 0 none 39 2 60 6HK 0 1 6500506 4 4 1 19 1 39 2 60 23 9 25 6HK 0 1 6500806 7 1 1 30 9 39 2 60 38 6 40 6HK 0 1 6501006 8 8 1 38 3 39 2 60 47 8 50 6HK16501306 11 5 2 50 0 39 2 60 62 5 45 23 9 25 6HK16501506 13 2 2 57 4 39 2 60 47 8 50 23 9 25 6HK16501806 15 9 2 69 1 39 2 60 57 6 45 28 8 45 6HK16502006 17 6 2 76 5 39 2 60 47 8 50 47 8 50 6HK...

Page 12: ...K16501506 10 8 14 4 280 240 51 9 60 0 6HK16501806 12 96 17 28 280 240 62 3 72 0 6HK16502006 14 4 19 2 280 240 89 2 80 0 TO L1 on HEAT KIT BREAKER S TO L2 on HEAT KIT BREAKER S TO HEAT KIT GROUND LUG Single Point Kit P N Unit Model Number Breaker Size Heat Kit S1 2SPWK008 PCE4A24 20 Amp up to 13 kW S1 2SPWK006 PCE4A30 25 Amp up to 15 kW S1 2SPWK001 PCE4A36 30 Amp up to 15 kW S1 2SPWK006 PHE4A24 25 ...

Page 13: ...aced Interlaced Interlaced Indoor Coil Data Face area Sq Ft 3 4 3 4 3 4 3 4 4 4 4 4 Rows 2 3 3 3 3 3 Fins per inch 16 16 16 16 16 16 Tube diameter 3 8 3 8 3 8 3 8 3 8 3 8 Circuitry Type Interlaced Interlaced Interlaced Interlaced Interlaced Interlaced Refrigerant control TXV TXV TXV TXV TXV TXV Outdoor Fan Data Fan diameter Inch 24 24 24 24 26 26 Type Prop Prop Prop Prop Prop Prop Drive type Direc...

Page 14: ...ble to moisture absorption CAUTION Exposure even if immediately cleaned up may cause embrittlement leading to cracking to occur in one year or more When performing any service that may risk exposure of compressor oil to the roof take precautions to protect roofing CAUTION Do not loosen compressor mounting bolts Table 9 Airflow Side Duct Application Model Motor Speed External Static Pressure Inches...

Page 15: ... 1105 1057 High 5 1517 1475 1447 1400 1357 1318 1275 1232 A42 Low 1 1455 1414 1379 1335 1294 1254 1212 1160 Low Medium 2 1566 1532 1492 1455 1416 1372 1333 1280 Medium 3 1565 1530 1491 1458 1419 1381 1336 1290 Medium High 4 1675 1641 1606 1578 1535 1495 1455 1412 High 5 1946 1909 1863 1815 1771 1721 1654 1595 B48 Low 1 1598 1548 1502 1454 1410 1362 1307 1251 Low Medium 2 1663 1612 1568 1522 1476 1...

Page 16: ...e economizer is greater for 100 outdoor air than for 100 return air If the resistance of the return air duct is less than 0 25 IWG the unit will deliver less CFM during full economizer operation 2 Filter pressure drop based on standard filter media tested at velocities not to exceed 300 ft min Filter Frame Kit 24 2 0 500 0 01 0 00 0 01 600 0 01 0 00 0 02 700 0 01 0 00 0 04 800 0 02 0 01 0 06 900 0...

Page 17: ...ng or cleaning filters and gen eral cleaning of the outdoor coil FILTERS Inspect once a month Replace Disposable or clean Perma nent Type as necessary DO NOT replace Permanent Type with Dis posable MOTORS Indoor and outdoor fan motors are permanently lubricated and require no maintenance OUTDOOR COIL Dirt should not be allowed to accumulate on the out door coil surface or other parts in the air ci...

Page 18: ...IC HEATERS SEE SCHEMATIC ON HEATER ACCESSORY 3A FUSE RED 33 WITH RECIPROCATING COMPRESSOR 208 230 1 60 CONNECTION WIRING DIAGRAM COOLING UNIT WITH OR WITHOUT ELECTRIC HEAT CAUTION OPEN ALL DISCONNECTS BEFORE SERVICING THIS UNIT 4 MOTORS ARE INHERENTLY PROTECTED 5 SEE UNIT NAMEPLATE FOR MAXIMUM FUSE AND OR CIRCUIT BREAKER SIZE AND MINIMUM CIRCUIT AMPACITY 6 BLOWER MOTOR SPEED CONNECTIONS SHOWN ARE ...

Page 19: ... 5 4 H H SEE HEATER WIRING DIAGRAM FOR ALTERNATE HEATER ACCESSORY KITS OPTIONAL ELECTRIC HEATER ACCESSORY 1 2 3 4 5 6 1 ALL FIELD WIRING TO BE ACCOMPLISHED FOLLOWING CITY LOCAL AND OR NATIONAL CODES IN EFFECT AT THE TIME OF INSTALLATION OF THE UNIT 2 CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION IF ANY OF THE WIRING ...

Page 20: ... 2 3 4 HI PRESS LOW VOLTAGE BOX W1 COOLING SPEED HEATING SPEED CONTINUOUS FAN BLK BRN RED BLK WHT 12 BRN WHT 13 PUR 1 RED 9 OD FAN MOTOR POWER SUPPLY 208 230 1 60 BLK 6 BLK 5 COM PRIMARY 24V SEC 40 VA 208V 230V COMPR C S R L1 T1 T2 L2 FAN HERM C DUAL CAPACITOR RED 7 GRN BLU 22 CONTACTOR COIL SINGLE POLE CONTACTOR PUR 2 YEL 18 GRN 21 LINE VOLTAGE FIELD INSTALLED POWER LOW VOLTAGE FIELD INSTALLED CO...

Page 21: ... APPLICATION TO OBTAIN APPROX 400 CFM TON IN COOLING NOTES COM PRI 24V SEC 40 VA 208V 230V L2 COMPRES R C S BLOWER MOTOR L N G HI PRESSURE SWITCH CONTACTOR COIL F H C DUAL CAPACITOR T1 L1 L2 T2 BLK RED BRN RED OD FAN MOTOR R C S BLK WHT RED GROUND LUG BRN WHT PUR BLK PUR BLU RED BLK XFMR LINE VOLTAGE FIELD INSTALLED POWER LOW VOLTAGE FIELD INSTALLED CONTROL BLU 3A FUSE YEL YEL BLOWER MOTOR 5 3 C 1...

Page 22: ...y Manifold sets must be at least 700 psig high side and 180 psig low side with 550 psig retard All hoses must have a service pressure rating of 800 psig Leak detectors must be designed to detect HFC refrigerants Systems must be charged with liquid refrigerant Use a commercial type metering device in the manifold hose R 410A can only be used with POE type oils POE type oils rapidly absorb moisture ...

Page 23: ...ressor 208 volts AC 230 volt AC 460 volts AC 575 volts AC Anti recycle timer Measured voltage L1 to L2 L2 to L3 L1 to L3 Total amperes L1 L2 L3 Compressor amperes L1 L2 L3 Measured voltage R and C outdoor unit control board Air Flow Setup Cooling Supply static inches of water column Supply air dry bulb temperature Return air dry bulb temperature Temperature drop A B C D Blower Type Set Up Outside ...

Page 24: ...er replacement and equipment maintenance Clean Up Job Site Owner Education Comments and Additional Job Details Provide owner with the owner s manual Explain thermostat use and programming if applicable to owner Unit Operation and Cycle Test Operate the unit through continuous fan cycles from the thermostat noting and correcting any problems Operate the unit through cooling cycles from the thermost...

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