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GLOBAL

INDUSTRIES, INC.

M36 - M48 Bucket Elevator 

  10230004

2015-08-31

Assembly

M48-120/150 Drive Assembly

M48-120/150 

Right Hand Drive Belt Guard

Bracket Mounting Locations

Motor 

Application

(Motor Size and 

Horse Power 

Indicated)

Reducer 

Size

Mounting 

Holes Used 

(Numbered 

from Top of 

Gusset)

Number 

of Gusset 

Holes

286T (30 HP)

4 7/16” shaft

TXT625B

1, 3

7

286T (30 HP)

4 7/16” shaft

TXT725B

2, 4

7

324T (40 HP)

4 7/16” shaft

TXT725B

2, 4

7

324T (40 HP)

and 326T (50 HP)

4 7/16” shaft

TXT725B

2, 4

7

324T (40 HP)

and 326T (50 HP)

4 7/16” shaft

TXT725B

3, 5

7

364T (60 HP)

365T (75 HP)

4 7/16” shaft

TXT825B

4, 6

7

364T (60 HP)

365T (75 HP)

4 7/16” shaft

TXT825B

4, 6

7

364T (60 HP)

365T (75 HP)

4 7/16” shaft

TXT926B

3, 5

7

364T (60 HP)

365T (75 HP)

4 7/16” shaft

TXT825B

4, 6

7

405T (100 HP)

4 15/16” shaft

TXT926B

5, 7

8

405T (100 HP)

4 15/16” shaft

TXT1024T

4, 6

7

405T (100 HP)

5 7/16” shaft

TXT926B

3, 5

7

405T (100 HP)

5 7/16” shaft

TXT1024T

4, 6

7

445T (125 HP)

5 7/16” shaft

TXT1225T

5, 7

7

M48-120/150  

Left Hand Drive Belt Guard

Bracket Mounting Locations

Motor 

Application

(Motor Size and 

Horse Power 

Indicated)

Reducer 

Size

Mounting 

Holes Used 

(Numbered 

from Top of 

Gusset)

Number 

of Gusset 

Holes

286T (30 HP)

4 7/16” shaft

TXT625B

1, 3

6

286T (30 HP)

4 7/16” shaft

TXT725B

2, 4

6

324T (40 HP)

326T (50 HP)

4 7/16” shaft

TXT725B

2, 4

6

324T (40 HP)

326T (50 HP)

4 7/16” shaft

TXT825B

3, 5

6

364T (60 HP)

365T (75 HP)

4 7/16” shaft

TXT825B

3, 6

G6

364T (60 HP)

365T (75 HP)

4 7/16” shaft

TXT926B

4, 6

6

364T (60 HP)

365T (75 HP)

4 7/16” shaft

TXT825B

4, 6

6

364T (60 HP)

365T (75 HP)

4 7/16” shaft

TXT926B

4, 6

6

405T (100 HP)

4 15/16” shaft

TXT926B

5, 7

7

405T (100 HP)

4 15/16” shaft

TXT1024B

4, 6

6

405T (100 HP)

5 7/16” shaft

TXT926B

3, 5

6

405T (100 HP)

5 7/16” shaft

TXT1024B

4, 6

6

445T (125 HP)

5 7/16” shaft

TXT1024B

4, 6

6

445T (125 HP)

5 7/16” shaft

TXT1225B

5, 7

7

Summary of Contents for M36

Page 1: ...Publication Number 10230004 Rev 04 English Version Effective Date 2015 08 31 M36 M48 BUCKET ELEVATORS Construction Owner s and Operator s Manual...

Page 2: ...equesting additional copies Please Contact MFS YORK STORMOR or Your Dealer If You Have Any Questions Concerning This Manual Keep This Manual In A Safe Place Available For Future Reference Be Alert The...

Page 3: ...system equipment is of prime concern to us at MFS YORK STORMOR This manual was written with the safety of the operator and or others who come into contact with the equipment as our prime concern We w...

Page 4: ...out 13 Warning Decals 14 2 Pit Drawings 16 3 Specifications 18 M36 M48 Dimensions 18 Model Specifications 20 Parts Identification 21 Inspection Section 22 Stacking Drawing 23 Ladder and Platform Arran...

Page 5: ...rive Assembly 49 M48 200 Drive Assembly 54 Work Platform 59 Distributor Platform 66 Ladders 71 Rest Platform 77 Stackable Leg Sections 80 Setting and Guying 82 Belt and Buckets 83 Wire Rope Indicator...

Page 6: ...LIMITATIONS AND EXCLUSIONS There are no warranties or merchantability or fitness for a particular purpose with respect to any product manufactured or sold by the Company Motors provided by the Company...

Page 7: ...7 GLOBALINDUSTRIES INC M36 M48 Bucket Elevator 10230004 2015 08 31 Notes...

Page 8: ...rking with the equipment or in the area so that they too may take any necessary safety precautions that may be required Failure to read this Manual and its Safety Instructions by all personnel is a mi...

Page 9: ...ay obtain further relevant safety information for the safe operation construction and use of the Bucket Elevator and grain systems from OSHA ANSI and NIOSH www osha gov 1 800 321 OSHA www ansi org www...

Page 10: ...ources 7 Confined Area An explosive action must take place within a confined area Recognizing this hazard MFS YORK STORMOR believes that we all need to work together to prevent grain dust explosions i...

Page 11: ...al wiring lights and outlets meet local codes DANGER Do not jog a choked leg GRAIN DUST EXPLOSION MYTHS Throughout the years several myths have surrounded grain dust explosions These are some of the m...

Page 12: ...these 4 basic safety rules is a proven way to reduce accidents Be certain to provide all employees working on or near your equipment with effective safety training including management It is ok to ad...

Page 13: ...veryone to report any missing grates guards equipment failures or failures to lockout Make certain no cover is removed unless power is locked out FOLLOW A PROPER LOCKOUT PROCEDURE This suggested proce...

Page 14: ...OUT POWER before removing guard DO NOT OPERATE WITHOUT GUARDS in place 1 on each side of the sliding hood SLIDING INSPECTION HEAD HOOD REMOVE 3 8 BOLTS AT WEATHER SHIELD VERTICAL AND TOP SPLICE LOOSE...

Page 15: ...or intake 90204032 1 at the boot end DOWN LEG DO NOT CUT INLET BELOW DOTTED LINE 90204001 1 at each end panel WARNING DO NOT REMOVE BOOT END PANELS AFTER ERECTION UNLESS THE WEIGHT OF THE ELEVATOR IS...

Page 16: ...004 2015 08 31 2 Pit Drawings 300 Bushel Pit 17 1 5 207 mm 12 3 658 mm 45 5 1 1 549 mm 6 1829 mm 8 2 438 mm 8 2 438 mm 11 3 353 mm 4 1 219 mm NOTE These drawings are suggested pit layouts They are for...

Page 17: ...8 31 Pit Drawings 500 Bushel Pit 6 1 829 mm 8 2 438 mm 8 2 438 mm 12 3 658 mm 5 1 1 549 mm 12 3 658 mm 4 1 219 mm 19 1 5 817 mm 45 14 4 267 mm 2 51 mm NOTE These drawings are suggested pit layouts The...

Page 18: ...cket Elevator 10230004 2015 08 31 E Y D C M N2 T U B Shaft Projection N A EXPLOSION VENT V 1 1 2 X 3 16 ANGLE ON OUTSIDE CORNERS R Q S L P F G H J K X Z DENOTES 1 4 EXPANDED METAL URETHANELINEDAREAS 3...

Page 19: ...K 60 1 524 mm 72 1 829 mm 72 1 829 mm 72 1 829 mm 72 1 829 mm L 120 3 048 mm 120 3 048 mm 120 3 048 mm 120 3 048 mm 120 3 048 mm M 33 838 mm 28 3 16 716 mm 32 813 mm 32 813 mm 32 1 8 816 mm N Round F...

Page 20: ...10 head pulley RPM cup size cup spacing head shaft boot shaft head shell boot shell trunking or legging spouting required belt size and specification belt strength bearings M48 100 10 000 48 60 12 x 8...

Page 21: ...e guard installed Specifications Right Hand or Left Hand Drive HEAD top view Right Hand Drive Left Hand Drive BEARING ANGLES DISCHARGE HOPPER HEAD DISCHARGE HOPPER GUY WIRE BRACKET DOWN LEG SECTION SP...

Page 22: ...31 COVER FRONT COVER WITH SCREEN Can be placed in upper middle or lower position DOOR HINGE INSPECTION SECTION CHANNEL LOWER CHANNEL SIDE COVER COVER INSPECTION SECTION DOOR Can be configured to open...

Page 23: ...ons are above grade STACKING EXCEPTION 10 3 048 mm SECTION S 10 3 048 mm SECTION S 6 9 1 829 mm x 2 743 mm SECTION 6 9 1 829 mm x 2 743 mm SECTION BOOT HEAD 10 3 048 mm SECTION 10 3 048 mm INSPECTION...

Page 24: ...drive NOTE Ladders need to extend above platforms by 4 1 219 mm NOTE Depending on the height of the bucket elevator the unit may have multiple rest platforms rest stops If this is the case alternate t...

Page 25: ...lled outside legs handling bulk raw grain shall be provided with explosion relief panels located at intervals no greater than 20 6 m along the casings To minimize personnel exposure explosion venting...

Page 26: ...0230004 2015 08 31 Specifications b Without a Pit c With a Pit EXPLOSION VENT in head EXPLOSION VENT in head 20 6 096 mm maximum 20 6 096 mm maximum 20 6 096 mm maximum 8 12 2 438 3 658 mm 8 12 2 438...

Page 27: ...d power lines and building structures can present special hazards and obstructions On inside installations check the location for the leg as it passes through each floor Additional clearance for the l...

Page 28: ...ions are shown on the next page Cable lengths are shown on page 32 Anchors must be properly designed to withstand the cable loads The total loads imposed on the anchors are listed in the table below A...

Page 29: ...f dist load load H sets ft bs lbs sets ft lbs lbs sets ft lbs lbs X LH LV X LH LV X LH LV 180 2 40 12 395 8 215 3 100 18 542 13 145 4 180 27 662 19 781 160 2 40 12 158 8 038 2 80 12 074 9 377 4 160 27...

Page 30: ...100 2 40 13 230 8 841 3 100 21 389 14 762 80 2 40 12 727 8 464 2 80 13 231 10 464 60 3 60 19 040 11 194 Anchor A Anchor B Anchor C Elevator height no horz horz vert no horz horz vert no horz horz vert...

Page 31: ...8 Bucket Elevator 10230004 2015 08 31 Pre Assembly 10230004 rev 00 20 H X Y Z LH LV guy cables anchor distance from elevator A A deadman footing guy cables turnbuckle TYPICAL ELEVATOR ANCHOR 45o 90o 9...

Page 32: ...m TOTAL CABLE 408 124 359 mm 160 48 768 mm leg 1 227 69 190 mm 2 213 64 922 mm 3 200 60 960 mm 4 189 57 607 mm 5 114 34 747 mm 6 100 30 480 mm 7 57 17 374 mm 8 45 13 716 mm TOTAL CABLE 4 580 1 395 984...

Page 33: ...004 2015 08 31 Spouting Accessories Pre Assembly Square and Round Flanges 14 356 mm Flange 14 356 mm Flange 5 3 16 132 mm 5 3 16 132 mm 5 1 4 133 mm 15 13 16 391 mm 16 406 mm Flange 5 7 8 149 mm 5 7 8...

Page 34: ...t the factory for dimensional information on spouting accessories 14 356 mm and larger Pre Assembly 18 457 mm Flange 18 457 mm Flange 6 1 2 165 mm 6 1 2 165 mm 6 5 8 168 mm 20 1 8 511 mm 20 508 mm Fla...

Page 35: ...15 381 mm 15 381 mm B 31 787 mm 37 940 mm 45 1 2 1 156 mm C 35 1 4 895 mm 41 1 4 1 048 mm 49 1 2 1 257 mm D 25 3 4 654 mm 31 3 4 806 mm 40 1 016 mm E 27 686 mm 33 838 mm 41 1 2 1 054 mm 16 406 mm Dia...

Page 36: ...n carefully checked before shipment However you should check your shipment after arrival to insure it is complete Distribute the parts in an orderly fashion at the construction site to facilitate late...

Page 37: ...7 104 11 1 2 13 6850 63 85 8 7 9050 83 110 11 12800 120 163 17 5 8 11 9300 110 150 15 14500 170 230 24 20300 230 312 32 3 4 10 11400 160 217 22 21300 290 390 40 30100 410 556 57 7 8 9 13800 220 298 30...

Page 38: ...ther in 30 9 144 mm segments with ladders safety cages and any platforms Remember position the guy wire brackets and cables at 20 6 096 mm intervals Alternate Method 4 Some contractors prefer to lift...

Page 39: ...they be installed on the up leg side for free flowing materials such as whole grains For light fluffy materials a better cup fill will result if the inlet hopper is mounted on the down leg side Do no...

Page 40: ...6 mm 19 483 mm 30 762 mm 33 838 mm 74 1 880 mm 72 1 829 mm M48 120 46 1 168 mm 34 1 2 876 mm 22 559 mm 22 559 mm 20 508 mm 23 584 mm 40 1 016 mm 43 1 092 mm 74 1 880 mm 72 1 829 mm M48 150 46 1 168 mm...

Page 41: ...les shown in example a may differ from the actual number location and hole sizes in the gusset on this elevator NOTE Make certain to use the correct gusset mounting holes for your installation The hol...

Page 42: ...7 364T 60 HP TXT825B 4 6 7 364T 60 HP TXT926B 5 7 7 M36 Left Hand Drive Belt Guard Bracket Mounting Locations Motor Application Motor Size and Horse Power Indicated Reducer Size Mounting Holes Used Nu...

Page 43: ...embly M36 Drive Assembly a1 Install Motor to Motor Mount MOTOR MOUNT MOTOR ELEVATOR BEARING ANGLE RH Drive MOTOR MOTOR MOUNT ELEVATOR BEARING ANGLE TORQUE ARM BRACKET Toward Head RH Drive a2 Install M...

Page 44: ...The actual drive parts positions and the belt quantity vary depending on the particular drive assembly ROD MOUNTING BRACKET SHAFT REDUCER TORQUE ARM TORQUE ARM BRACKET Right Hand Drive a Install Redu...

Page 45: ...strations and the instructions that accompany the drive components Refer to the Sales Order to see the drive package breakdown for this assembly NOTE Make certain to use the correct gusset mounting ho...

Page 46: ...60 HP and 365T 75 HP 4 7 16 shaft TXT825B 3 5 7 364T 60 HP and 365T 75 HP 4 7 16 shaft TXT925B 5 7 7 M48 100 Left Hand Drive Belt Guard Bracket Mounting Locations Motor Application Motor Size and Hors...

Page 47: ...size a2 Install Motor to Tubing MOTOR ELEVATOR BEARING ANGLE MOTOR MOUNT TUBING Right Hand Drive MOTOR MOUNT TUBING ELEVATOR BEARING ANGLE TORQUE ARM TUBING Toward Head Right Hand Drive MOTOR a1 Insta...

Page 48: ...REDUCER ROD MOUNTING BRACKET TORQUE ARM TORQUE ARM BRACKET After completing this step turn to page 59 5b complete drive guard assembly Follow examples a b and the instructions that come with your dri...

Page 49: ...ing illustrations and the instructions that accompany the drive components Refer to the Sales Order to see the drive package breakdown for this assembly NOTE Make certain to find the correct gusset Mo...

Page 50: ...100 HP 4 15 16 shaft TXT1024T 4 6 7 405T 100 HP 5 7 16 shaft TXT926B 3 5 7 405T 100 HP 5 7 16 shaft TXT1024T 4 6 7 445T 125 HP 5 7 16 shaft TXT1225T 5 7 7 M48 120 150 Left Hand Drive Belt Guard Bracke...

Page 51: ...Motor to Motor Mount MOTOR MOUNT MOTOR ELEVATOR BEARING ANGLE Right Hand Drive b2 Install Motor to Motor Mount Tubing MOTOR MOTOR MOUNT TUBING ELEVATOR BEARING ANGLE Right Hand Drive a Install the Bel...

Page 52: ...R MOUNT TUBING ELEVATOR BEARING ANGLE TORQUE ARM TUBING b2 Install the Torque Arm Tubing Right Hand Drive a2 Install Motor to Tubing Right Hand Drive MOTOR MOUNT TUBING ELEVATOR BEARING ANGLE TORQUE A...

Page 53: ...REDUCER ROD MOUNTING BRACKET TORQUE ARM TORQUE ARM BRACKET REDUCER NOTE This illustration is not drawn to correct proportions REDUCER SHEAVE MOTOR SHEAVE MOUNTING WASHER PLATE 10035243 BELT GUARD MOU...

Page 54: ...s on the next page and are numbered on the gusset from the top Assembly M48 200 Drive Assembly 4d install the M48 200 drive Install the motor reducer sheaves belts and guard per the following examples...

Page 55: ...d 445T 150 HP and 4 7 16 shaft TXT1024B 4 6 6 445T 125 HP and 445T 150 HP and 4 7 16 shaft TXT1225B 1 2 2 M48 200 Left Hand Drive Belt Guard Bracket Mounting Locations Motor Application Motor Size and...

Page 56: ...015 08 31 Assembly M48 200 Drive Assembly a Install Motor to Motor Mount MOTOR MOTOR MOUNT TUBING ELEVATOR BEARING ANGLE Right Hand Drive b Install Motor to Tubing Right Hand Drive MOTOR MOUNT TUBING...

Page 57: ...foot mount attaches to the torque arm bracket or torque arm tubing may vary depending on the reducer size MOTOR MOUNT TUBING ELEVATOR BEARING ANGLE TORQUE ARM TUBING a Install the Torque Arm Tubing Ri...

Page 58: ...ER NOTE This illustration is not drawn to correct proportions REDUCER SHEAVE MOTOR SHEAVE MOUNTING WASHER PLATE 10035243 BELT GUARD MOUNTING STRAP 10034697 BELT GUARD open position 10022832 BELTS a Co...

Page 59: ...ssembly toward the front so the motor end is up in the air example b and install 2 10 3 048 mm leg sections to the head a M36 PLATFORM SUPPORT BRACKET HEAD ASSEMBLY Use a temporary spacer to keep the...

Page 60: ...esented with a dark line in example a on page 61 1 2 BOLTS VERTICAL SUPPORT BRACKET MAIN SUPPORT CHANNEL a Install Main Support Channels M48 RH Drive MOTOR MOUNT TUBING MAIN BEARING ANGLE VERTICAL SUP...

Page 61: ...mples a Make certain the unit is square and securely tighten all bolts NOTE Study page 65 before completing this step Assembly 14 356 mm 16 406 mm b Leg Profile for Examples a1 and a2 NOTE Bolt and we...

Page 62: ...the unit is square and securely tighten all bolts NOTE Study page 65 before completing this step 157 1 2 4 001 mm 28 1 4 718 mm 93 1 8 2 365 mm 102 2 591 mm 27 1 2 699 mm 37 1 4 946 mm M48 20 x 14 Rig...

Page 63: ...75 M48 20 x 14 10022683 M48 30 x 14 10022707 WORK SIDE SECTION WITH DOOR M36RH 16 x 14 10022659 M36LH 16 x 14 10022660 M48RH 16 x 14 10022673 M48LH 16 x 14 10022674 M48RH 20 x 14 10022673 M48LH 20 x 1...

Page 64: ...the corner on the opposite side of the door see the examples on this page Assembly a3 Platform Bracket Brace 14 356 mm 30 762 mm PLATFORM BRACKET BRACE 10034948 a2 Platform Bracket Brace 14 356 mm 20...

Page 65: ...ation will make the connection more secure at this location Assembly 3 76 mm weld minimum Use touch up paint for painted units or a zinc rich spray paint for galvanized legs GUY WIRE BRACKETS a Instal...

Page 66: ...t the distributor platform brackets and support channels to the legs at a point that will allow easy access to work on the distributor and or valving that may be supplied example a and example b on th...

Page 67: ...78 M48 30 X 14 10022708 SPLICE PLATE ALL 10034509 MAIN DISTRIBUTOR SUPPORT CHANNEL M36 10022666 M48 10022679 DISTRIBUTOR PLATFORM SIDE SECTION M36RH 10022662 M36LH 10022669 M48RH 10022676 M48LH 100226...

Page 68: ...Bolt and weld all platform kicker braces on all platforms to the leg and platform 43 1 092 mm 39 1 4 997 mm 16 406 mm 94 1 2 2 400 mm 119 3 023 mm 39 1 4 997 mm 39 1 4 997 mm DOWN LEG UP LEG a M36 Di...

Page 69: ...embly RAIL RAIL PLATFORM UPRIGHT POST c Inner Corner Assembly NOTE Bolt and weld all platform kicker braces on all platforms to the leg and platform 35 1 4 895 mm 39 1 4 997 mm 48 5 8 1 235 mm 20 508...

Page 70: ...8 M48 89 1 2 2 273 mm 10033366 SHORT INNER RAIL M36 30 x 14 70 1 778 mm 10034956 all others 56 1 422 mm 10033299 LONG END RAIL M36 44 1 2 1 130 mm 10033324 M48 50 1 8 1 273 mm 10033361 UPRIGHT POST al...

Page 71: ...der cages to ladders While installing the ladder make certain to follow all instructions regarding proper bracket spacing and always securely tighten all bolts Assembly LADDER SIDE RAIL LADDER SPLICE...

Page 72: ...en 7 feet 2 135 mm nor more than eight 8 feet 2 438 mm above the base of the ladder Securely tighten all bolts see examples c and d on the previous page e Leg Casing Ladder Bracket Assembly see exampl...

Page 73: ...lts and secure with 3 8 flange nuts When installing the ladder place the bracket side plate install a ladder clip and bolt then fasten to the ladder bracket using 3 8 x 1 bolts and flange nuts See the...

Page 74: ...e one extra ladder bracket for the work platform one extra for the distributor platform and one extra for the entire elevator Add ladders to each stackable leg section before stacking your elevator Se...

Page 75: ...e necessary to secure ladder for safe ascension and descension or at customer s discretion where desired FLANGE BRACKET FLANGE BRACKET LEG CASING BRACKET LEG CASING BRACKET FLANGE BRACKET FLANGE BRACK...

Page 76: ...on this page and pages 71 72 DOUBLE D RING used to join cage sections together STANDARD D RING FLARED D RING Standard Double and Flared D Rings 10 3048 mm CAGE 10 3048 mm FLARED CAGE Typical Ladder C...

Page 77: ...atform s to the legs at predetermined locations example b Refer to page 24 END SUPPORT BRACKET M36 10033340 M48 16 x14 10033340 M48 20 x14 10035091 M48 30 x14 10035091 SIDE SUPPORT BRACKET SC36 100333...

Page 78: ...or 10230004 2015 08 31 Assembly b2 M48 Rest Platform Dimensions 60 1 524 mm 92 1 2 2 350 mm 38 1 8 968 mm REST PLATFORM SUPPORT CHANNEL LEGS REST PLATFORM SUPPORT CHANNEL b1 M36 Rest Platform Dimensio...

Page 79: ...ll the posts and hand rails to the platform example a Securely tighten all platform bolts a Assemble the Rest Platform Railing 37 7 8 SHORT PLATFORM RAIL 10034826 REST PLATFORM KNEE RAIL M36 80 100333...

Page 80: ...Assembly b Typical Guy Wire Bracket Installation GUY WIRE LEG SECTION GUY WIRE BRACKET LEG FLANGE CABLE CLAMP a Connect Leg Sections Leg Connection LEG SECTIONS LEG FLANGE 3 8 BOLT AND NUT typical for...

Page 81: ...the Elevator in Sections Component Elevator Model M36 M48 16 X 14 M48 20 X 14 M48 30 X 14 Head 2 300 lb 1 043 kg 3 200 lb 1 451 kg 4 000 lb 1 814 kg 4 500 lb 2 041 kg Drive with Motor 1 500 lb 680 kg...

Page 82: ...ghten 2 opposite cables on the same level together Keep the leg straight when tightening the cables This will balance the tension in the 2 cables Tighten all 4 cables at each level before proceeding u...

Page 83: ...ection cover door Do not do this if winds exceed 20 mph From the top of the elevator thread a rope down the leg to the point where the inspection door is located Fasten the rope to the assembled belt...

Page 84: ...pulley and back up to the inspection opening to make the final belt splice Belt splice clams are shipped with each elevator see the next page An alternate method is the lap splice as shown in example...

Page 85: ...ine all the way across the width of the belt 1e For maximum splice strength use as many Dura Splice sets as possible across the full belt width making certain the Dura Splice units are positioned no c...

Page 86: ...6 Assemble the Dura Splice units into the belt 1i and tighten all bolts to 75 foot pounds with a torque wrench This is important to insure maximum splice strength 7 After 15 minutes re tighten all bol...

Page 87: ...e enough tension to prevent head pulley slipping under a full load condition There should be no rattling when the elevator runs empty 27 adjust the discharge baffle The discharge baffle is located in...

Page 88: ...le guides to prevent the cable from whipping and catching or tangling These can be installed where determined needed 5 Install the indicator so it is easily operated from the work room floor Clamps ar...

Page 89: ...LOBALINDUSTRIES INC M36 M48 Bucket Elevator 10230004 2015 08 31 Torque Arm Position Assembly REDUCER REDUCER TORQUE ARM MOUNTING BRACKET TORQUE ARM MOUNTING BRACKET a Torque Arm Mounting Bracket Posit...

Page 90: ...h approximate dimensions as shown Overall diameter of 66 spider will be 10 1 2 feet 48 spider will be 8 feet and 24 spider will be 5 feet example a A 1 A 1 A 1 A 1 B 1 field weld all end clamps to spo...

Page 91: ...100 2 1601 u bolt with plate and nuts 900 31006 12 305 mm spout brace angle 12 305 mm spout 24 610 mm 48 1 219 mm and 66 1 676 mm arm 10 254 mm spout brace angle 8 203 mm spout brace angle 6 152 mm sp...

Page 92: ...to install the wire rope clips following the instructions in this manual Assembly 3 8 x 1 1 4 bolt 900 00032 and nut 900 05021 1 2 pipe clamp welded assembly 2 3 8 cable clip 900 31015 3 8 cable thimb...

Page 93: ...NT NOTE A wire rope termination made in accordance with the instructions and using the number of clips shown has an approximate 80 efficiency rating This rating is based on the catalog breaking streng...

Page 94: ...live end Right Way for maximum rope strength Wrong Way clips staggered Wrong Way clips reversed clip facing wrong way clip facing wrong way clip facing wrong way install first install second cable sto...

Page 95: ...evator check all areas for SAFETY and machine damage which could happen during construction a Has the leg been correctly plumbed guy cables tensioned and cables secured from loosening b Check all set...

Page 96: ...h grease at the seals If you cannot lubricate the bearings while the unit is running do it immediately upon shut down while the bearing is still warm Do not grease a cold bearing 4 Be certain to maint...

Page 97: ...4 2 lb 6 2 lb 5 3 lb 7 9 lb 5VX 8 8 lb 13 2 lb 13 7 lb 20 1 lb 8V 19 8 lb 22 8 lb 18 0 lb 22 4 lb Drive Belt Deflection Force 3VX belt is 3 8 x 5 16 5VX belt is 5 8 x 17 32 8V belt is 1 x 7 8 a Corre...

Page 98: ...for proper cup belt excessive slipping burning or melting belt slipping or worn head pulley the belt is loose tighten it lagging worn off head pulley replace lagging belt is running to 1 side belt wil...

Page 99: ...ging incorrect belt speed adjust speed incorrect baffle adjustment adjust it see page 87 improper cup design call MFS YORK STORMOR inlet opening too small increase opening incorrect belt speed wrong d...

Page 100: ...lt loose excessive belt speed adjust speed motor drive noise failed bearings in motor head shaft or boot shaft replace as needed failed bearings in gears or reducers replace as needed low oil level in...

Page 101: ...boot 21 36 39 82 boot dimensions 40 boot footing and pit 27 boot footing loads 27 boot pulley 21 bucket 21 builder 3 C cable anchor locations 31 cable clamps 94 96 cable clips 93 cable lengths 32 cha...

Page 102: ...r 21 39 inspection 95 inspection door 21 inspection section 21 22 K kicker braces 69 L ladder and platform arrangement 24 ladder bracket side plate installation 73 ladder cages 76 ladder clip and bolt...

Page 103: ...flanges 33 S safety 3 8 9 10 11 12 13 14 15 27 safety questions or concerns 12 secondary safety devices 12 set screw table 95 setting and guying 82 sheaves 41 49 shims 39 soil conditions 28 spacer an...

Page 104: ...08 31 Appendix Index W warning decals 14 warranty 6 welding 81 wind weather 2 8 wire rope indicator 88 wire rope termination 93 94 work area safety statement 8 work platform 59 work platform brace bra...

Page 105: ...changed places 5 Other minor changes were made in various locations in this manual 2013 02 20 Rev 03 Changes 1 Pages 2 20 38 51 57 81 82 95 98 100 2 Page 64 A part label was added 3 Page 80 Step 21 wa...

Page 106: ...syork com MANUFACTURED BY MFS YORK STORMOR A Division of GLOBAL Industries Inc 2015 Global Industries Inc All rights reserved P O Box 2105 2928 East Highway 30 Grand Island Nebraska 68801 U S A TEL 30...

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