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GENERAL

During the cooling cycle, when the reversingvalve solenoidbe-

comes energized, operation will be the same as any conven-

tional air conditioning system.
During the heating cycle, when the reversing valve solenoid

becomes de-energized, compressor discharge gas will be di-

verted to the indoor coil and the outdoor coil will become the

evaporator.
Refer to Figure 7 for illustration showing the flow of refrigerant

through a heat pump system.

CAUTION: Reversing valves and check valves are precise

mechanical devices and will not tolerate any me-

chanical abuse such as hammering. If a refrigerant

system isn't properly cleaned after a compressor

burn-out, scale may build up at these devices and

prevent them from operating properly.

SYSTEM SEQUENCE OF OPERATION

The following sequences of operation are based on using the

manual changeover thermostat. Refer to the respective unit

wiring diagram.

COOLING OPERATION

1.

The following controls will be energized through terminal O

on the thermostat to put the system in the cooling mode.

The reversing valve solenoid (7-1/2 Ton units)

Relay 2R and the reversing valve solenoid (10 Ton units)

2.

If the fan switch on the thermostat is in the “ON” position, in-

door section blower motor contactor 10M will be energized

through terminal G to provide continuous blower operation.

If the switch is in the “AUTO” position, the blower will oper-

ate only when the thermostat calls for cooling operation.

3. When TC1 of the thermostat closes on a demand for cool-

ing, a circuit is made from terminal Y through the defrost

control board and safety switches to energize contactor 1M

and relay 1R, starting the compressor. Contactor 2M is en-

ergized through the NO contacts of 1R-2 and the NC con-

tacts of K2 on the defrost control board in order to start the

outdoor fan motor(s).

NOTE: On 10 Ton units, both outdoor fan motors will oper-

ate if the ambient temperature is above 65

°

F. If the

ambient temperature falls below 65

°

F, control 3TH

will shut down the No. 1 fan motor.

4. Relay 1R also prevents the 10KW portion of accessory

electric heat referenced as standby electric heat from being

utilized whenever the compressor is in operation. This part

of the circuit is covered under HEATING OPERATION.

5. The thermostat will cycle the unit to satisfy the cooling re-

quirements of the conditioned space.

6. After the unit has shutdown from a cooling cycle or a power

interruption, the anti-short cycle feature of the defrost con-

trol board will not permit the unit to restart for 5 minutes.

This feature prevents the unit from short cycling.

7. If the discharge pressure reaches 430 psig, the HP control

will open and the defrost control board will lock out the com-

pressor. If the discharge temperature reaches 255

°

F, 2TH

thermostat will open and the defrost control board will lock

out the compressor. If the suction pressure falls to 7 psig,

the low pressure switch will open and the defrost control will

lock out the compressor.

8. If the control that caused the lockout has automatically re-

set, the unit can be restarted by one of the following:

a. Turning the system switch on the thermostat to the

“OFF” position and back to the “COOLING” position.

b. Increasing the set point on the thermostat above the

temperature in the conditioned space and then return-

ing it to its original setting.

c. Opening and closing the power supply main disconnect

switch.

IN ALL THREE RESET METHODS DESCRIBED ABOVE,
A FIVE MINUTE TIME DELAY WILL TAKE PLACE AFTER
THE RESET BEFORE THE UNIT WILL RESTART.

HEATING OPERATION

1. Reversing valve is de-energized and the system will be in

the heating mode.

2. If the fan switch on the thermostat is in the “ON” position, in-

door section blower motor contactor 10M will be energized

through terminal G to provide continuous blower operation.

If the switch is in “AUTO” position, the blower will operate

only when thermostat calls for heating operation.

3. When TH1 of the thermostat closes for first-stage heat, a

circuit is made from terminal Y through the defrost control
board and safety switches to energize contactor 1M and
start the compressor. Contactor 2M is energized through
the NO contacts 1R-2 and the NC contacts of K2 on the de-
frost control board which will start the outdoor fan motor(s).

NOTE: On 10 Ton units, if 3TH thermostat opens due to

outdoor ambient temperature being below 65

°

F,

the No. 1 fan motor will continue to operate through

the NC contacts of relay 2R.

4. The thermostat will cycle the unit to satisfy the heating re-

quirements of the conditioned space.

5. After the unit has shutdown from a heating cycle or a power

interruption, the anti-short cycle feature of the defrost con-

trol board will not permit the unit to restart for 5 minutes.

This feature prevents the unit from short cycling.

6. If the discharge pressure reaches 430 psig, the HP control

will open and the defrost control board will lock out the com-
pressor. If the discharge temperature reaches 255

°

F, 2TH

thermostat will open and the defrost control board will lock

out the compressor. If the suction pressure falls to 7 psig,

the low pressure switch will open and the defrost control will

lock out the compressor.

7. If the control that caused the lockout has automatically re-

set, the unit can be restarted by one of the following:

a. Turning the system switch on the thermostat to the

“OFF” position and back to the “HEATING” position.

b. Decreasing the set point on the thermostat below the

temperature in the conditioned space and then return-

ing it to its original setting.

c. Opening and closing the power supply main disconnect

switch.

035-15410-002-B-0404

Unitary Products Group

13

OPERATION

Summary of Contents for E2FB120

Page 1: ...elistingof replacementparts on this equipment The above forms may be ordered from Standard Register TOLL FREE Telephone 877 318 9675 TOLL FREE Fax 877 379 7920 Installer should pay particular attention to the words NOTE CAUTION and WARNING Notes are intended to clarify or make the installation easier Cautions are given to prevent equipment damage Warnings are given to alert the installer thatperso...

Page 2: ... Sizing 7 Service Valves 8 EXTENDING THE SERVICE PORTS 8 INSTALLATION 8 EVACUATING AND CHARGING 9 BALANCE POINT SETTING 10 OPERATION GENERAL 13 SYSTEM SEQUENCE OF OPERATION Cooling Operation 13 Heating Operation 13 Defrost Cycle 14 Operation Below 0 F 14 Emergency Heat Operation 14 START UP CRANKCASE HEATER 10 Ton Unit Only 15 PRE START CHECK 15 INITIAL START UP 15 SAFETY FEATURES 15 SECURE OWNER ...

Page 3: ...ll not settle Any strain on the refrigerantlines may cause a refriger antleak Aone piececoncreteslabwithfootersthatextendbe low the frost line is recommended The slab should not be tied tothebuildingfoundationbecausenoiseandvibrationwilltele graph into the building A unit can also be supported by concrete piers These piers should 1 extendbelowthefrostline 2 be locatedunderthe unit s four corners a...

Page 4: ...ck the size of the power wire the discon nect switch and the fuses against the data on Table 3 NOTE Copperconductorsmustbeinstalledbetweenthedis connectswitch and the unit Refer to Figure 4 for the location of the power wire access openingthroughthefrontoftheunit Thisopeningwillrequirea field supplied conduit fitting The field supplied disconnect switch must be suitable for an outdoor location Alt...

Page 5: ...ly Qty FLA Each E3FB 090A 25 200 230 3 60 25 6 180 0 0 94 208V 208 230 1 60 1 3 03 35 1 60 0 84 230V 46 460 3 60 13 5 95 0 0 86 460 1 60 1 1 6 18 4 30 50 308 415 3 50 13 5 85 0 0 86 380V 380 415 1 50 1 1 6 18 4 30 0 79 415V E2FB 120A 25 208 230 3 60 42 0 239 0 0 91 208V 208 230 1 60 2 2 7 51 8 70 0 82 230V 46 460 3 60 19 2 125 0 0 82 460 1 60 2 1 6 24 7 35 50 380 415 3 50 19 6 118 0 0 87 380V 380 ...

Page 6: ...out notice Certified dimensions will be provided upon request CLEARANCES Overhead Top 1 120 Front Piping and Access Panels 30 Left Side 24 Right Side 24 Rear K 24 Bottom 2 0 1 Units must be installed outdoors Overhanging structures or shrubs should not obstruct air discharge outlet 2 Adequate snow clearance must be provided if winter operation is expected ...

Page 7: ... cooling and heating cycles Friction loss should always be based on cooling operation be cause refrigerant flow rates will be greater during the cooling cycle than during the heating cycle Oil return will be critical during 1 The cooling cycle when the outdoor unit is above the indoor unit detail 1 of Figure 5 2 The heating cycle when the indoor unit is above the outdoor unit detail 4 of Figure 5 ...

Page 8: ...n recovered and that the liquid service valve on the unit is front seated and closed The valve stem should be turned to its maxi mum clockwise position 2 Drill a small hole through the disc before unbrazing it to per mit a flow of dry nitrogen through the connection while it is being unbrazed WARNING This hole is also required to prevent the internal pressure from building up as the disc is being ...

Page 9: ... service valve and the hole in the vapor disc 5 After the disc has been removed burnish the external sur faces and clean the internal surfaces of the vapor connec tion and the vapor piping The vapor line can now be brazed to the vapor connection on the outdoor unit while maintaining the flow of dry nitrogen Aftertheliquidandvaporlineshavebeeninstalled thesystem should be evacuated and charged EVAC...

Page 10: ...1 The outdoor design temperature 2 The building heat loss at the outdoor design temperature and 3 The heating capacity of the system at the outdoor design temperature Refer to Form 515 41 AD1 to determine balance point Referto 035 05163 001 for details regardingthe outdooram bient balance point control accessory Model No 2BP11700224 10 Unitary Products Group 035 15410 002 B 0404 FIG 6 EXTENDING TH...

Page 11: ...Unitary Products Group 11 035 15410 002 B 0404 FIG 7 REFRIGERANT FLOW DIAGRAM ...

Page 12: ...035 15410 002 B 0404 12 Unitary Products Group FIG 8 CHARGING CURVE EFB090 FIG 9 CHARGING CURVE EFB120 ...

Page 13: ... temperature reaches 255 F 2TH thermostat will open and the defrost control board will lock out the compressor If the suction pressure falls to 7 psig the low pressure switch will open and the defrost control will lock out the compressor 8 If the control that caused the lockout has automatically re set the unit can be restarted by one of the following a Turning the system switch on the thermostat ...

Page 14: ... defrost cycle will be terminated when a the liquid temperature exceeds 55 F or b 10 minutes have passed since defrost initiation The 10 minute cycle time independent of liquid line tem perature is controlled by the defrost control board 4 At defrost termination the unit returns to the normal heat ing operation OPERATION BELOW 0 F OUTDOOR TEMPERATURE 1 At 0 F outdoor temperature the low temperatur...

Page 15: ...or vibrations and make the necessary adjustments to correct e g fan blade touching shroud refrigerant lines hitting on sheet metal etc 8 After the unit has been operating for several minutes shut off the main power supply at the disconnect switch and in spect all factory wiring connections and bolted surfaces for tightness SAFETY FEATURES 1 All outdoor fan motors have inherent protection with auto...

Page 16: ...s Group 5005 York Drive Norman Oklahoma 73069 Subject to change without notice Printed in U S A Copyright 2004 by York International Corporation All Rights Reserved 035 15410 002 B 0404 Supersedes 035 15410 002 A 0304 ...

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