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LIMITATIONS

These units must be installed in accordance with the following
national and local safety codes:
In U.S.A.:
1. National Electrical Code ANSI/NFPA No. 70.
2. National Fuel Gas Code Z223.1.
3. Gas-Fired Central Furnace Standard ANSI Z21.47a.
4. Local gas utility requirements.
In Canada:
1. Current Canadian Electrical Code C22.1
2. Current Gas Installation Codes CAN/CGA-B149.1 and .2.
3. Local plumbing and waste water codes.
4. Other applicable local codes
Refer to Table 1 for Unit Application Data and to Table 2 for Gas
Heat Application Data.
After installation, the unit must be adjusted to obtain a
temperature rise within the range specified on the unit rating
plate.
If components are to be added to a unit to meet local codes,
they are to be installed at the dealer’s and/or the customer’s
expense.
Size of unit for proposed installation should be based on heat
loss/heat gain calculation made according to the methods of
the Air Conditioning Contractors of America (ACCA).
This furnace is not to be used for temporary heating of buildings
or structures under construction.

LOCATION

Use the following guidelines to select a suitable location for
these units.
1. Unit is designed for outdoor installation only.
2. Condenser must have an unlimited supply of air. Where a

choice of location is possible, position the unit on either
north or east side of building.

WARNING: Excessive exposure of this furnace to contami-

nated combustion air  may result equipment dam-
age or personal injury. Typical contaminates
include: permanent wave solutions, chlorinated
waxes and cleaners, chlorine based swimming
pool chemicals, water softening chemicals, carbon
tetrachloride, Halogen type refrigerants, cleaning
solvents (e.g. perchloroethylene), printing inks,
paint removers, varnishes, hydrochloric acid, ce-
ments and glues, antistatic fabric softeners for
clothes dryers, masonry acid washing materials.

3. For ground level installation, use a level concrete slab with

a minimum thickness of 4 inches. The length and width
should be at least 6 inches greater than the unit base rails.
Do not tie slab to the building foundation.

4. Roof structure must be able to support the weight of the unit

and its options and/or accessories. Unit must be installed
on a solid level roof curb or appropriate angle iron frame.
CAUTION: If a unit is to be installed on a roof curb or

special frame other than a YORK roof curb,
gasketing must be applied to all surfaces that
come in contact with the unit underside.

5. Maintain level tolerance to 1/2" maximum across the entire

length or width of the unit.

RIGGING AND HANDLING

Exercise care when moving the unit. Do not remove any
packaging until the unit is near the place of installation. Rig the
unit by attaching chain or cable slings to the lifting holes
provided in the base rails. Spreaders, whose length exceeds
the largest dimension across the unit, MUST be used across
the top of the unit.

BEFORE LIFTING A UNIT, MAKE SURE THAT ITS WEIGHT IS
DISTRIBUTED EQUALLY ON THE CABLES SO THAT IT WILL LIFT
EVENLY.

Units may also be moved or lifted with a forklift. Slotted
openings in the base rails are provided for this purpose.

LENGTH OF FORKS MUST BE A MINIMUM OF 54".

Remove the nesting brackets from the four corners on top of
the unit. All screws that are removed when taking these
brackets off must be replaced on the unit.
CAUTION: An adhesive backed label is provided over the

outside of the combustion air inlet opening to pre-
vent moisture from entering the unit which could
cause damage to electrical components. Allow this
closure label to remain in place until the combus-
tion air hood is to be installed (refer to Figure 7).

Refer to Table 4 for unit weights and to Figure 1 for approximate
center of gravity.

CLEARANCES

All units require certain clearances for proper operation and
service. Installer must make provisions for adequate
combustion and ventilation air in accordance with Section 5.3,
Air for Combustion and Ventilation of the National Fuel Gas
Code, ANSI Z223.1 (in U.S.A.) or Sections 7.2, 7.3 or 7.4 of
Gas Installation Codes CAN/CGA-B149.1 and .2 (in Canada)
and/or applicable provisions of the local building codes. Refer
to Figure 10 for the clearances required for combustible
construction, servicing, and proper unit operation.
WARNING: Do not permit overhanging structures or shrubs to

obstruct outdoor air discharge outlet, combustion
air inlet or vent outlet.

DUCTWORK

Ductwork should be designed and sized according to the
methods in Manual Q of the Air Conditioning Contractors of
America (ACCA).
A closed return duct system shall be used. This shall not
preclude use of economizers or outdoor fresh air intake. The
supply and return air duct connections at the unit should be
made with flexible joints to minimize noise.
The supply and return air duct systems should be designed for
the CFM and static requirements of the job. They should NOT
be sized to match the dimensions of the duct connections on
the unit.
CAUTION: When fastening ductwork to side duct flanges on

unit, insert screws through duct flanges only. DO
NOT insert screws through casing.
Outdoor ductwork must be insulated and water-
proofed.

INSTALLATION

Voltage

Variation

  Min. / Max.

1

208 / 230V

187 / 253

460V

414 / 506

575V

518 / 630

Wet Bulb Temperature (

°

F)

of Air on Evaporator Coil, Min. / Max.

57 / 72

Dry Bulb Temperature (

°

F)

of Air on Condenser Coil, Min.

2

 / Max.

45 / 120

Min. Dry Bulb Temperature (

°

F) on gas-

fired Heat Exchanger

25

1

Utilization range “A” in accordance with ARI Standard 110.

2

A low ambient accessory is available for operation down to 0

°

F.

TABLE 1 - UNIT APPLICATION DATA

FIG. 1 - CENTER OF GRAVITY

Dim.

Unit Size (Tons)

7-1/2

8-1/2

10

12-1/2

A

33-1/4"

32"

32-1/2" 32-1/2"

B

47-1/2" 44-1/2" 46-3/4"

45"

530.18-N10Y

Unitary Products Group

3

Summary of Contents for D3CG090

Page 1: ...ting of replacement parts on this equipment All forms referenced in this instruction may be ordered from Publications Distribution Center Unitary Products Group P O Box 1592 York Pa 17405 APPROVALS De...

Page 2: ...ication Data 3 2 Gas Heat Application Data 5 3 Pipe Sizing 5 4 Physical Data 8 5 Supply Air Blower Perf 7 1 2 10 Ton 10 6 Supply Air Blower Perf 12 1 2 Ton 11 7 Accessory Static Resistances 11 8 Blowe...

Page 3: ...holes provided in the base rails Spreaders whose length exceeds the largest dimension across the unit MUST be used across the top of the unit BEFORE LIFTING A UNIT MAKE SURE THAT ITS WEIGHT IS DISTRIB...

Page 4: ...re replaced on the unit to maintain an air tight seal THERMOSTAT The room thermostat should be located on an inside wall approximately 56 above the floor where it will not be subject to drafts sun exp...

Page 5: ...ocal codes or gas company requirements Refer to Table 3 The heating value of the gas may differ with locality The value should be checked with the local gas utility NOTE There may be a local gas utili...

Page 6: ...oad Maintaining proper gas pressure depends on three main factors 1 The vaporization rate which depends on a the temperature of the liquid and b the wetted surface area of the container or containers...

Page 7: ...ing 6 gasketed screws in each side plate 4 Secure the flange on the hood cover to the duct panel with 3 screws Use holes in the cover flange as a template and drill 3 holes 9 64 dia 26 drill into the...

Page 8: ...t 7 8 9 1 10 9 13 4 OUTDOOR FAN Two Per Unit PROPELLER DIA in 24 ea 24 ea 24 ea 24 ea FAN MOTOR HP 1 2 ea 1 2 ea 1 2 ea 3 4 ea NOM CFM TOTAL 2900 ea 3200 ea 3600 ea 4400 ea CONDENSER COIL ROWS DEEP 2...

Page 9: ...R CLEARANCES Front 24 Back 12 Less Economizer 36 With Economizer Left Side Filter Access 24 Less Economizer 54 With Economizer Right Side Cond Coil 24 Below Unit1 20 Above Unit2 72 with 36 maximum Hor...

Page 10: ...9 1 54 1 44 0 04 1 75 1 63 1070 0 86 1 46 1 36 0 54 1 68 1 57 0 20 1 89 1 76 0 04 2 11 1 97 1130 1 07 1 57 1 46 0 73 1 83 1 71 0 39 2 04 1 90 0 13 2 22 2 06 1175 1 27 1 67 1 56 0 94 1 92 1 79 0 58 2 1...

Page 11: ...0 2 72 2 54 0 11 3 03 2 83 1000 1 20 2 33 2 17 0 93 2 62 2 45 0 65 2 91 2 72 0 35 3 24 3 03 0 16 4 20 3 91 1050 1 42 2 55 2 37 1 14 2 86 2 67 0 85 3 17 2 96 0 62 4 06 3 79 0 39 4 53 4 22 1090 1 63 2 7...

Page 12: ...nd resets at 300 psig 10 3 A Low Pressure Switch Loss Of Charge to protect against loss of refrigerant charge Opens at 7 psig 3 and resets at 22 psig 5 If either one of the above safety controls opens...

Page 13: ...ture indicated in Table 10 It resets automatically The limit switch operates when a high temperature condition caused by inadequate supply air flow occurs thus shutting down the ignition control and c...

Page 14: ...djusting screw on the automatic gas valve Refer to Figure 12 Adjust as follows 1 Remove the cap on the regulator It s located next to the push on electrical terminals 2 To decrease the gas pressure tu...

Page 15: ...tions may require that this balancing be done by someone other than the equipment installer To check the supply air CFM after the initial balancing has been completed 1 Remove the dot plugs from the h...

Page 16: ...dial increment find the cubic feet of gas consumed per hour from Table 12 If the actual input is not within 5 of the furnace rating with allowance being made for the permissible range of the regulato...

Page 17: ...pplied along top of the burner COMBUSTION AIR DISCHARGE Visually inspect discharge outlet periodically to make sure that the buildup of soot and dirt is not excessive If necessary clean to maintain ad...

Page 18: ...osition a The draft motor has inherent protection If the motor shell is hot to the touch wait for the internal overload to reset b If the motor shell is cold with the room thermostat calling for heat...

Page 19: ...pilot burner is aligned properly with the carryover as described in PILOT CHECKOUT b Make sure that the carryovers on adjoining burners are screwed fast and are level with respect to one another 9 Ma...

Page 20: ...10 Code SBY 530 18 N10Y Unitary Products Group P O Box 1592 York Pennsylvania USA 17405 1592 Subject to change without notice Printed in U S A Copyright by York International Corporation 1995 All Rig...

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