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After readings have been obtained, remove the tubes and seal
up the drilled holes in the side panels. 5/16" dot plugs (P/N
029-13880) are available through normal parts ordering
procedures.

NOTE:

DE-ENERGIZE THE COMPRESSORS BEFORE TAKING ANY TEST
MEASUREMENTS TO ASSURE A DRY INDOOR COIL.

ADJUSTMENT OF TEMPERATURE RISE

The temperature rise (or temperature difference between the
return air and the heated air from the furnace) must lie within
the range shown on the U.L. or CGA rating plate and the data
in Table 2.

After the temperature rise has been determined, the cfm can
be calculated as follows:

After about 20 minutes of operation, determine the furnace
temperature rise. Take readings of both the return air and the
heated air in the ducts (about six feet from the furnace) where
they will not be affected by radiant heat. Increase the blower
cfm to decrease the temperature rise; decrease the blower cfm
to increase the rise. Refer to Table 8 for blower motor and drive
data.

CHECKING GAS INPUT

NATURAL GAS

1. Turn off all other gas appliances connected to the gas meter.

2. With the furnace turned on, measure the time needed for

one revolution of the hand on the smallest dial on the meter.
A typical gas meter usually has a 1/2 or a 1 cubic foot test
dial.

3. Using the number of seconds for each revolution and the

size of the test dial increment, find the cubic feet of gas
consumed per hour from Table 12.

If the actual input is not within 5% of the furnace rating (with
allowance being made for the permissible range of the
regulator setting), replace the orifice spuds with spuds of the
proper size.

 CFM 

=

 

Btuh Input x 0.8

1.08 x 

o

F Temp. Rise

SECURE OWNER’S APPROVAL

When the system is functioning properly, secure the owner’s approval. Show him the

location of all disconnect switches and the thermostat. Teach him how to start and stop the unit and how to adjust temperature
settings within the limitations of the system.

Seconds

for One

Rev.

Size of Test Dial

1/2 cu. ft.

1 cu. ft.

10
12
14
16
18

180
150
129

113

100

360
300
257
225
200

20
22
24
26
28

90
82
75
69
64

180
164
150
138
129

30
32
34
36
38

60
56
53
50
47

120

113

106
100

95

40
42
44
46
48

45
43
41
39
37

90
86
82
78
75

50
52
54
56
58
60

36
35
34
32
31
30

72
69
67
64
62
60

Example:  By actual measurement, it takes 19 seconds for the hand on the 1-cubic
foot dial to make a revolution with just a 100,000 Btuh furnace running. Using this
information, interpolate for 19 seconds in the first column in the table above. Read
across to the column headed “1 Cubic Foot”, where you will see that 190 cubic
feet of gas per hour are consumed by the furnace at that rate. Multiply 190 x 1050
(the Btu rating of the gas obtained from the local gas company). The result is
199,500 Btuh, which is close to the 204,000 Btuh rating of the furnace.

TABLE 12 - GAS RATE - CUBIC FEET PER HOUR

530.18-N10Y

16

Unitary Products Group

Summary of Contents for D3CG090

Page 1: ...ting of replacement parts on this equipment All forms referenced in this instruction may be ordered from Publications Distribution Center Unitary Products Group P O Box 1592 York Pa 17405 APPROVALS De...

Page 2: ...ication Data 3 2 Gas Heat Application Data 5 3 Pipe Sizing 5 4 Physical Data 8 5 Supply Air Blower Perf 7 1 2 10 Ton 10 6 Supply Air Blower Perf 12 1 2 Ton 11 7 Accessory Static Resistances 11 8 Blowe...

Page 3: ...holes provided in the base rails Spreaders whose length exceeds the largest dimension across the unit MUST be used across the top of the unit BEFORE LIFTING A UNIT MAKE SURE THAT ITS WEIGHT IS DISTRIB...

Page 4: ...re replaced on the unit to maintain an air tight seal THERMOSTAT The room thermostat should be located on an inside wall approximately 56 above the floor where it will not be subject to drafts sun exp...

Page 5: ...ocal codes or gas company requirements Refer to Table 3 The heating value of the gas may differ with locality The value should be checked with the local gas utility NOTE There may be a local gas utili...

Page 6: ...oad Maintaining proper gas pressure depends on three main factors 1 The vaporization rate which depends on a the temperature of the liquid and b the wetted surface area of the container or containers...

Page 7: ...ing 6 gasketed screws in each side plate 4 Secure the flange on the hood cover to the duct panel with 3 screws Use holes in the cover flange as a template and drill 3 holes 9 64 dia 26 drill into the...

Page 8: ...t 7 8 9 1 10 9 13 4 OUTDOOR FAN Two Per Unit PROPELLER DIA in 24 ea 24 ea 24 ea 24 ea FAN MOTOR HP 1 2 ea 1 2 ea 1 2 ea 3 4 ea NOM CFM TOTAL 2900 ea 3200 ea 3600 ea 4400 ea CONDENSER COIL ROWS DEEP 2...

Page 9: ...R CLEARANCES Front 24 Back 12 Less Economizer 36 With Economizer Left Side Filter Access 24 Less Economizer 54 With Economizer Right Side Cond Coil 24 Below Unit1 20 Above Unit2 72 with 36 maximum Hor...

Page 10: ...9 1 54 1 44 0 04 1 75 1 63 1070 0 86 1 46 1 36 0 54 1 68 1 57 0 20 1 89 1 76 0 04 2 11 1 97 1130 1 07 1 57 1 46 0 73 1 83 1 71 0 39 2 04 1 90 0 13 2 22 2 06 1175 1 27 1 67 1 56 0 94 1 92 1 79 0 58 2 1...

Page 11: ...0 2 72 2 54 0 11 3 03 2 83 1000 1 20 2 33 2 17 0 93 2 62 2 45 0 65 2 91 2 72 0 35 3 24 3 03 0 16 4 20 3 91 1050 1 42 2 55 2 37 1 14 2 86 2 67 0 85 3 17 2 96 0 62 4 06 3 79 0 39 4 53 4 22 1090 1 63 2 7...

Page 12: ...nd resets at 300 psig 10 3 A Low Pressure Switch Loss Of Charge to protect against loss of refrigerant charge Opens at 7 psig 3 and resets at 22 psig 5 If either one of the above safety controls opens...

Page 13: ...ture indicated in Table 10 It resets automatically The limit switch operates when a high temperature condition caused by inadequate supply air flow occurs thus shutting down the ignition control and c...

Page 14: ...djusting screw on the automatic gas valve Refer to Figure 12 Adjust as follows 1 Remove the cap on the regulator It s located next to the push on electrical terminals 2 To decrease the gas pressure tu...

Page 15: ...tions may require that this balancing be done by someone other than the equipment installer To check the supply air CFM after the initial balancing has been completed 1 Remove the dot plugs from the h...

Page 16: ...dial increment find the cubic feet of gas consumed per hour from Table 12 If the actual input is not within 5 of the furnace rating with allowance being made for the permissible range of the regulato...

Page 17: ...pplied along top of the burner COMBUSTION AIR DISCHARGE Visually inspect discharge outlet periodically to make sure that the buildup of soot and dirt is not excessive If necessary clean to maintain ad...

Page 18: ...osition a The draft motor has inherent protection If the motor shell is hot to the touch wait for the internal overload to reset b If the motor shell is cold with the room thermostat calling for heat...

Page 19: ...pilot burner is aligned properly with the carryover as described in PILOT CHECKOUT b Make sure that the carryovers on adjoining burners are screwed fast and are level with respect to one another 9 Ma...

Page 20: ...10 Code SBY 530 18 N10Y Unitary Products Group P O Box 1592 York Pennsylvania USA 17405 1592 Subject to change without notice Printed in U S A Copyright by York International Corporation 1995 All Rig...

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