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Refer to Figure 10 for information concerning side and bottom
supply and return air duct openings.

BAROMETRIC RELIEF / FIXED OUTDOOR AIR 
INTAKE DAMPER ASSEMBLY

This damper assembly is shipped inside of the return air
compartment. It serves as a barometric relief damper on units
with economizer or as a fixed outdoor air intake damper on
units less economizer.
On units with bottom return, install the damper assembly over
the opening in the 

side return air duct cover. (See Figure 2.)

Remove the adhesive backed label covering this opening
before installing the damper assembly.
On units with side return, install the damper assembly in the
return air ductwork as close to the unit as possible. Cut an
opening 11-1/2" high by 17-1/2" wide in the ductwork to
accommodate the damper device.
Attach the damper assembly into position by drilling six (6)
holes, 9/64" dia. (#26 drill), using the holes in the hood flanges
as a template and secure with the screws provided.
On units less economizer, adjust the damper to the desired air
flow opening by moving the damper bracket (inside of the hood)
to one of the 3 positions provided. Position 1 will allow
approximately 25% recirculated air flow, position 2
approximately 15% and position 3 approximately 10%. A screw
on each side of the hood secures this bracket in place.

CONDENSATE DRAIN

Plumbing must conform to local codes. Use a sealing
compound on male pipe threads. Install a condensate drain line
from the 3/4" female connection on the unit to spill into an open
drain.

NOTE: The condensate drain line MUST be trapped to provide

proper drainage. See Figure 3.

COMPRESSORS

The compressors are mounted on springs which have been
tightened down for shipment only. After the unit is installed,
back out the compressor bolts until the sleeve clears the top
grommet.

FILTERS

2" filters are supplied with each unit. 1" replacement filters may
be used with no modification to the filter racks. Filters must
always be installed ahead of the evaporator coil and must be
kept clean or replaced with same size and type. Dirty filters will
reduce the capacity of the unit and will result in frosted coils or
safety shutdown. Minimum filter area and required sizes are
shown in Table 4.

SERVICE ACCESS

Access to all serviceable components is provided by the
following removable panels:

Compressor compartment

Burner compartment (Two panels)

Blower compartment

Main control box

Filter compartment

Refer to Figure 10 for location of these access panels.

CAUTION: Make sure that all screws are replaced on the unit

to maintain an air-tight seal.

THERMOSTAT

The room thermostat should be located on an inside wall
approximately 56" above the floor where it will not be subject
to drafts, sun exposure or heat from electrical fixtures or
appliances. Follow manufacturer’s instructions enclosed with
thermostat for general installation procedure. Seven color
coded insulated wires (#18 AWG) should be used to connect
thermostat to unit.

POWER AND CONTROL WIRING

Field wiring to the unit must conform to provisions of the
National Electrical Code, ANSI / NFPA No. 70 (in U.S.A.),
current Canadian Electrical Code C22.1 (in Canada) and/or
local ordinances. The unit must be electrically grounded in
accordance with NEC and CEC (as specified above) and/or
local codes. Voltage tolerances which must be maintained at
the compressor terminals during starting and running
conditions are indicated on the unit Rating Plate and Table 1.

The internal wiring harness furnished with this unit is an integral
part of a UL and C.G.A. design certified unit. Field alteration to
comply with electrical codes should not be required.

A fused disconnect switch should be field provided for the unit.
The switch must be separate from all other circuits. Wire entry
at knockout openings require conduit fittings to comply with
NEC (in U.S.A.), CEC (in Canada) and/or local codes. Refer to
Figure 10 for installation location. If any of the wire supplied
with the unit must be replaced, replacement wire must be of
the type shown on the wiring diagram. Refer to Table 9 for
electrical data.

Electrical line must be sized properly to carry the load. USE
COPPER CONDUCTORS ONLY. Each unit must be wired with
a separate branch circuit fed directly from the meter panel and
properly fused.
CAUTION: When connecting electrical power and control wir-

ing to the unit, waterproof type connectors MUST
BE USED so that water or moisture cannot be
drawn into the unit during normal operation. The
above waterproofing conditions will also apply
when installing a field-supplied disconnect switch.

Refer to Figure 4 for typical field wiring and to the appropriate
unit wiring diagram for control circuit and power wiring
information.

FIG. 2 - BAROMETRIC RELIEF / FIXED OUTDOOR

AIR DAMPER ASSEMBLY

FIG. 3 - RECOMMENDED DRAIN PIPING

It is recommended that, in Canada, the outlet duct be provided
with a removable access panel. It is recommended that this
opening be accessible when the unit is installed in service, and
of a size such that smoke or reflected light may be observed
inside the casing to indicate the presence of leaks in the heat
exchanger. The cover should be attached in a manner ade-
quate to prevent leakage.

530.18-N10Y

4

Unitary Products Group

Summary of Contents for D3CG090

Page 1: ...ting of replacement parts on this equipment All forms referenced in this instruction may be ordered from Publications Distribution Center Unitary Products Group P O Box 1592 York Pa 17405 APPROVALS De...

Page 2: ...ication Data 3 2 Gas Heat Application Data 5 3 Pipe Sizing 5 4 Physical Data 8 5 Supply Air Blower Perf 7 1 2 10 Ton 10 6 Supply Air Blower Perf 12 1 2 Ton 11 7 Accessory Static Resistances 11 8 Blowe...

Page 3: ...holes provided in the base rails Spreaders whose length exceeds the largest dimension across the unit MUST be used across the top of the unit BEFORE LIFTING A UNIT MAKE SURE THAT ITS WEIGHT IS DISTRIB...

Page 4: ...re replaced on the unit to maintain an air tight seal THERMOSTAT The room thermostat should be located on an inside wall approximately 56 above the floor where it will not be subject to drafts sun exp...

Page 5: ...ocal codes or gas company requirements Refer to Table 3 The heating value of the gas may differ with locality The value should be checked with the local gas utility NOTE There may be a local gas utili...

Page 6: ...oad Maintaining proper gas pressure depends on three main factors 1 The vaporization rate which depends on a the temperature of the liquid and b the wetted surface area of the container or containers...

Page 7: ...ing 6 gasketed screws in each side plate 4 Secure the flange on the hood cover to the duct panel with 3 screws Use holes in the cover flange as a template and drill 3 holes 9 64 dia 26 drill into the...

Page 8: ...t 7 8 9 1 10 9 13 4 OUTDOOR FAN Two Per Unit PROPELLER DIA in 24 ea 24 ea 24 ea 24 ea FAN MOTOR HP 1 2 ea 1 2 ea 1 2 ea 3 4 ea NOM CFM TOTAL 2900 ea 3200 ea 3600 ea 4400 ea CONDENSER COIL ROWS DEEP 2...

Page 9: ...R CLEARANCES Front 24 Back 12 Less Economizer 36 With Economizer Left Side Filter Access 24 Less Economizer 54 With Economizer Right Side Cond Coil 24 Below Unit1 20 Above Unit2 72 with 36 maximum Hor...

Page 10: ...9 1 54 1 44 0 04 1 75 1 63 1070 0 86 1 46 1 36 0 54 1 68 1 57 0 20 1 89 1 76 0 04 2 11 1 97 1130 1 07 1 57 1 46 0 73 1 83 1 71 0 39 2 04 1 90 0 13 2 22 2 06 1175 1 27 1 67 1 56 0 94 1 92 1 79 0 58 2 1...

Page 11: ...0 2 72 2 54 0 11 3 03 2 83 1000 1 20 2 33 2 17 0 93 2 62 2 45 0 65 2 91 2 72 0 35 3 24 3 03 0 16 4 20 3 91 1050 1 42 2 55 2 37 1 14 2 86 2 67 0 85 3 17 2 96 0 62 4 06 3 79 0 39 4 53 4 22 1090 1 63 2 7...

Page 12: ...nd resets at 300 psig 10 3 A Low Pressure Switch Loss Of Charge to protect against loss of refrigerant charge Opens at 7 psig 3 and resets at 22 psig 5 If either one of the above safety controls opens...

Page 13: ...ture indicated in Table 10 It resets automatically The limit switch operates when a high temperature condition caused by inadequate supply air flow occurs thus shutting down the ignition control and c...

Page 14: ...djusting screw on the automatic gas valve Refer to Figure 12 Adjust as follows 1 Remove the cap on the regulator It s located next to the push on electrical terminals 2 To decrease the gas pressure tu...

Page 15: ...tions may require that this balancing be done by someone other than the equipment installer To check the supply air CFM after the initial balancing has been completed 1 Remove the dot plugs from the h...

Page 16: ...dial increment find the cubic feet of gas consumed per hour from Table 12 If the actual input is not within 5 of the furnace rating with allowance being made for the permissible range of the regulato...

Page 17: ...pplied along top of the burner COMBUSTION AIR DISCHARGE Visually inspect discharge outlet periodically to make sure that the buildup of soot and dirt is not excessive If necessary clean to maintain ad...

Page 18: ...osition a The draft motor has inherent protection If the motor shell is hot to the touch wait for the internal overload to reset b If the motor shell is cold with the room thermostat calling for heat...

Page 19: ...pilot burner is aligned properly with the carryover as described in PILOT CHECKOUT b Make sure that the carryovers on adjoining burners are screwed fast and are level with respect to one another 9 Ma...

Page 20: ...10 Code SBY 530 18 N10Y Unitary Products Group P O Box 1592 York Pennsylvania USA 17405 1592 Subject to change without notice Printed in U S A Copyright by York International Corporation 1995 All Rig...

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