background image

5169032-UIM-C-0416

Johnson Controls Unitary Products

5

4.

Note the numbered position of the coil slide rail located at the upper
right hand side of the indoor coil compartment. Remove slide rail
from air handler cabinet by removing front screw and lowering
bracket down to disengage hook on back of slide rail.

5.

Turn air handler cabinet upside down (downflow position).

6.

Install coil slide rail by hooking the aft end into holes at the num-
bered position the slide rail was originally in right rear corner post,
and secure rail into right front edge of cabinet with screw in the pre-
drilled hole.

7.

Install center support bar for the coil/drain pan onto the lettered
position that it was originally mounted.

8. For horizontal right applications, the front and back coil blow off

wings must be installed (blow off wings are shipped with the unit).
Locate 4 screws securing coil delta plates to coil drain pan. Loosen
the screws. Slide each coil blow off wing between the drain pan and
the coil delta plate. Tighten screws to secure coil blow off wings.
Refer to Figure 5.

9.

Slide the coil back into the cabinet. Be sure to engage the side coil
slide into the slide rail on the air handler cabinet.

10. Install coil access panel. Conversion is now complete.

SECTION IV: DUCT WORK AND 

CONNECTIONS

Air supply and return may be handled in one of several ways best
suited to the installation. Upflow, horizontal or downflow applications
may be used.
The vast majority of problems encountered with heating and cooling
systems can be linked to improperly designed or installed duct systems.
It is therefore highly important to the success of an installation that the
duct system be properly designed and installed. 
When installing a central air return grille in or near the living space, it is
advisable to design the duct work so that the grille is not in direct line
with the opening in the unit. One or two elbows and acoustical duct liner
assures a quieter system. Operation where return air duct is short or
where sound may be a problem, acoustical duct liner should be used
inside the duct. Use flexible duct connectors to minimize the
transmission of vibration/noise into the conditioned space.

Insulation of duct work is a must where it runs through an unheated
space during the heating season or through an uncooled space during
the cooling season. The use of a vapor barrier is recommended to
prevent absorption of moisture from the surrounding air into the
insulation. 
The supply air duct should be properly sized by use of a transition to
match unit opening. All ducts should be suspended using flexible
hangers and never fastened directly to the structure. 

Duct work should be fabricated and installed in accordance with local
and/or national codes. This includes the standards of the National Fire
Protection Association for Installation of Air-Conditioning and
Ventilating Systems, NFPA No. 90B. If electric heat is used, non-
flammable material must be used. Duct systems should be designed in
accordance with the Air Conditioning Contractors of America (ACCA) –
Manual D.

NOTICE

The position identifier for the coil slide rail is embossed into the back
corner vertical angle of the cabinet structure. There are four position
identifiers: 1, 2, 3, or 4. The numbered attachment location can differ
from unit to unit due to the cabinet height of the air handler. After
removal and reinstallation, the coil slide rail must be installed in the
same numbered position that it was originally.

NOTICE

The aft fingers of the center support bar are longer than the fingers on
the forward end of the support bar. 

 FIGURE 5:  

Coil Blow Off Wing Installation

I

nsta

ll co

i

l blow o

ff

w

ing

 o

n

 

fr

o

nt

 

and

b

a

ck o

f

 co

i

l.

CO

IL

DELTA PLATE

DRAIN PAN

SC

REW

S

BL

O

O

FF WING

A

0

4

1

7-

001

(2 p

er

 blow o

ff

 w

ing

)

 WARNING

Do not bring in return air from a location which could introduce haz-
ardous substances into the airflow.
Use 1/2” screws to connect duct work to cabinet. If pilot holes are
drilled, drill only through field duct and unit flange.

 CAUTION

This unit is not designed for non-ducted (freeblow) applications. Do
not operate without duct work attached to unit.
Equipment should never be operated without filters.

!

!

Summary of Contents for AE SERIES

Page 1: ...nit may be used for upflow downflow horizontal right or horizontal left applications These units may be located in a closet utility room attic crawl space or basement These versatile models may be use...

Page 2: ...ons must be observed as applicable 12 These instructions cover minimum requirements and conform to existing national standards and safety codes In some instances these instructions exceed certain loca...

Page 3: ...ting any wiring duct work or piping FIGURE 2 Pressure Check A0271 001 DEPRESS SCHRADER CORE TO CHECK FOR PRESSURE ONE TIME NOTE Verify that the coil is under pressure when received FIGURE 3 Dimensions...

Page 4: ...allowing condensate to drain away from structure 5 When an indoor coil is installed in an attic or above a finished ceil ing an auxiliary drain pan should be provided under the air handler as is spec...

Page 5: ...short or where sound may be a problem acoustical duct liner should be used inside the duct Use flexible duct connectors to minimize the transmission of vibration noise into the conditioned space Insu...

Page 6: ...m be attached to the supply opening Refer to Figure 8 as a visual aid The use of this block off plate will enable better air circulation across the limit switches AIR FILTERS Return air filters are re...

Page 7: ...top of the pis ton distributor assembly Hand tighten and turn an additional 1 4 turn to seal Do not over tighten fittings 9 Replace black plastic cap on unused equalizer fitting connection port 10 Af...

Page 8: ...k position b If bulb installation is made on a vertical run ensure that the bulb is a minimum of 8 inches 20 3 cm away from elbow coming out of the coil Position the bulb with the tail of the bulb at...

Page 9: ...isolated by using appropriate hangers or strapping SECTION VII CONDENSATE DRAIN CONNECTIONS All drain lines should be trapped a minimum of three inches should be pitched away from unit drain pan and...

Page 10: ...uit should be terminated at the electrical control box To determine proper wire sizing refer to Tables 6 10 and the latest edition of the National Electric Code or in Canada the Canadian electrical Co...

Page 11: ...ppropriate speed tap according to Table 4 If electric heat requires speed tap 5 the highest speed tap available for cooling heat pump heating is tap 4 If a lower circulating speed is desired for fan o...

Page 12: ...Requirement For a power distribution voltage that is different than the provided nominal voltage multiply the kW and MBH data from the table by the conversion factor in the following table DISTRIBUTI...

Page 13: ...6 45 45 6HK 0 1 6501006 40 49 3 53 8 50 60 6HK 1 2 6501306 52 62 5 68 5 70 70 6HK 1 2 6501506 60 70 9 77 7 80 80 6HK 1 2 6501806 72 84 1 92 4 90 100 6HK 1 2 6502006 80 92 5 101 7 100 110 36C 6HK 0 1...

Page 14: ...20 25 6HK 0 1 6500506 20 30 1 32 4 35 35 6HK 0 1 6500806 32 43 4 47 1 45 50 6HK 0 1 6501006 40 51 8 56 3 60 60 6HK 1 2 6501306 52 65 0 71 0 70 80 6HK 1 2 6501506 60 73 4 80 2 80 90 6HK 1 2 6501806 72...

Page 15: ...9 50 45 60 50 48C 6HK16501306 52 27 3 37 6 29 3 41 5 30 40 30 45 6HK16501506 60 30 2 43 3 32 5 47 9 35 45 35 50 6HK16501806 72 47 5 39 0 51 6 43 1 50 40 60 45 6HK16502006 80 51 8 43 3 56 4 47 9 50 45...

Page 16: ...6501025 23 1 28 3 30 9 30 35 6HK36501525 34 6 40 7 44 7 45 45 36B 6HK36501025 23 1 29 8 32 4 30 35 6HK36501525 34 6 42 2 46 2 45 50 6HK36501825 41 6 49 8 54 6 50 55 6HK46502025 46 2 54 8 60 1 55 70 36...

Page 17: ...l Code and local codes to determine correct wire sizing TABLE 11 Air Flow Data CFM 1 Models Blower Motor Speed External Static Pressure in wc 0 10 0 20 0 30 0 40 0 50 0 60 0 70 18B 5 HI 1132 1107 1074...

Page 18: ...ether to determine the total external system static pressure If a filter rack is installed on the return air end of the air handler or indoor coil sec tion make sure to measure the return air duct sta...

Page 19: ...nit Technical Guide Is the TXV bulb positioned correctly Is temperature bulb insulated Is equalizer line connected 3 MINIMUM HANDMADE TRAP PREMADE TRAPS SECONDARY PRIMARY WERE THE PRIMARY AND SECONDAR...

Page 20: ...AND NATIONAL CODES MUST BE FOLLOWED SEE INSTALLATION INSTRUCTIONS FOR PROPER LOW VOLTAGE FIELD WIRING CONNECTIONS LEGEND LS LIMIT SWITCH SEQ SEQUENCER HE HEATING ELEMENT FL FUSIBLE LINK H SEQUENCER H...

Page 21: ...N BLUE BLUE BLUE BLUE YELLOW YELLOW BLACK BLACK YELLOW YELLOW BLACK BLACK RED WHITE BLACK BLUE BLACK BLUE YELLOW BLACK YELLOW YELLOW BLUE BLACK BLUE BLACK YELLOW RLY 1 RLY 2 RLY 3 RLY 6 RLY 5 RLY 4 HE...

Page 22: ...6 22 Johnson Controls Unitary Products SECTION XVII TYPICAL THERMOSTAT CONNECTIONS FIGURE 23 Typical Thermostat Wiring Diagram ECM A0370 002 W2 X L X L X L X L FIELD INSTALLED JUMPER IF SINGLE STAGE T...

Page 23: ...dry bulb temperature Return air dry bulb temperature Temperature drop 1 2 3 4 5 Low Medium Low Medium Medium High High A B C D Outside air dry bulb temperature Return air wet bulb temperature Supply...

Page 24: ...oting and correcting any problems Operate the unit through cooling cycles from the thermostat noting and correcting any problems Operate the unit through mechanical heating cycles from the thermostat...

Reviews: