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5169032-UIM-C-0416

Johnson Controls Unitary Products

19

SECTION XV: INSTALLATION 

VERIFICATION

Prior to and during the accomplishment of the installation procedures,
verify all tasks are accomplished as indicated in this installation manual.

 FIGURE 18:  

Duct Static Measurements

T

a

k

e

 

measurements

 h

ere

 

if

using

 

a

fil

ter

 

ra

ck.

R

eturn

 

air

 

stati

must

 b

e

ta

k

en

 b

et

w

een

 

t

h

e

fil

ter

 

and

ind

oo

r

 co

i

l.

A

0

3

9

5-

001

 FIGURE 19:  

Drain Traps

THERMAL EXPANSION VALVE (TXV) CHECK LIST

I

s

 co

i

metering

 

de

v

i

c

e

 

insta

ll

ed

 co

rre

c

t

l

y

?

W

as

 

t

h

e

 co

rre

c

t

TXV 

insta

ll

ed

 p

er

 

t

h

e

 o

utd

oo

r

 

unit

T

e

ch

ni

c

a

l G

uide

?

I

s

 

t

h

e

TXV b

u

lb po

siti

o

ned

 co

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y

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I

s

 

tem

p

erature

 b

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lb 

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ated

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q

ua

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er

 l

ine

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ted

?

3”

M

INI

M

U

M

HAND

M

ADE TRAP

PRE

M

ADE TRAP

S

S

E

CO

NDARY

PRI

M

ARY

WERE THE PRI

M

ARY AND 

S

E

CO

NDARY DRAIN

S

TRAPPED 

CO

RRE

C

TLY?

A

0

272-

001

PLUG
(UNU

S

ED

S

E

CO

NDARY

DRAIN)

 FIGURE 20:  Location of Coil Trapped and Plugged Drain Connections 

NOTE:

V

erify

 

t

h

at

 

a

ll 

drains

 

are

 

tra

pp

ed

 o

r

 pl

ugged

.

AIR HANDLER

CO

IL

B

LEFT FL

O

W

APPLI

C

ATI

O

N

A

0

335-

001

DETAIL A

PRI

M

ARY DRAIN

TRAP

CO

NNE

C

TI

O

N

S

E

CO

NDARY DRAIN

TRAP

CO

NNE

C

TI

O

N

DRAIN PLUG
F

O

R H

O

RIZ

O

NTAL

S

E

CO

NDARY DRAIN

DETAIL B

PRI

M

ARY DRAIN

TRAP

CO

NNE

C

TI

O

N

DRAIN PLUG
F

O

R VERTI

C

AL

S

E

CO

NDARY DRAIN

A

CO

IL

AIR HANDLER

UPFL

O

W

APPLI

C

ATI

O

N

AIR HANDLER

D

O

WNFL

O

W

APPLI

C

ATI

O

N

CO

IL

A

B

AIR HANDLER

CO

IL

RIGHT FL

O

W

APPLI

C

ATI

O

N

Summary of Contents for AE SERIES

Page 1: ...nit may be used for upflow downflow horizontal right or horizontal left applications These units may be located in a closet utility room attic crawl space or basement These versatile models may be use...

Page 2: ...ons must be observed as applicable 12 These instructions cover minimum requirements and conform to existing national standards and safety codes In some instances these instructions exceed certain loca...

Page 3: ...ting any wiring duct work or piping FIGURE 2 Pressure Check A0271 001 DEPRESS SCHRADER CORE TO CHECK FOR PRESSURE ONE TIME NOTE Verify that the coil is under pressure when received FIGURE 3 Dimensions...

Page 4: ...allowing condensate to drain away from structure 5 When an indoor coil is installed in an attic or above a finished ceil ing an auxiliary drain pan should be provided under the air handler as is spec...

Page 5: ...short or where sound may be a problem acoustical duct liner should be used inside the duct Use flexible duct connectors to minimize the transmission of vibration noise into the conditioned space Insu...

Page 6: ...m be attached to the supply opening Refer to Figure 8 as a visual aid The use of this block off plate will enable better air circulation across the limit switches AIR FILTERS Return air filters are re...

Page 7: ...top of the pis ton distributor assembly Hand tighten and turn an additional 1 4 turn to seal Do not over tighten fittings 9 Replace black plastic cap on unused equalizer fitting connection port 10 Af...

Page 8: ...k position b If bulb installation is made on a vertical run ensure that the bulb is a minimum of 8 inches 20 3 cm away from elbow coming out of the coil Position the bulb with the tail of the bulb at...

Page 9: ...isolated by using appropriate hangers or strapping SECTION VII CONDENSATE DRAIN CONNECTIONS All drain lines should be trapped a minimum of three inches should be pitched away from unit drain pan and...

Page 10: ...uit should be terminated at the electrical control box To determine proper wire sizing refer to Tables 6 10 and the latest edition of the National Electric Code or in Canada the Canadian electrical Co...

Page 11: ...ppropriate speed tap according to Table 4 If electric heat requires speed tap 5 the highest speed tap available for cooling heat pump heating is tap 4 If a lower circulating speed is desired for fan o...

Page 12: ...Requirement For a power distribution voltage that is different than the provided nominal voltage multiply the kW and MBH data from the table by the conversion factor in the following table DISTRIBUTI...

Page 13: ...6 45 45 6HK 0 1 6501006 40 49 3 53 8 50 60 6HK 1 2 6501306 52 62 5 68 5 70 70 6HK 1 2 6501506 60 70 9 77 7 80 80 6HK 1 2 6501806 72 84 1 92 4 90 100 6HK 1 2 6502006 80 92 5 101 7 100 110 36C 6HK 0 1...

Page 14: ...20 25 6HK 0 1 6500506 20 30 1 32 4 35 35 6HK 0 1 6500806 32 43 4 47 1 45 50 6HK 0 1 6501006 40 51 8 56 3 60 60 6HK 1 2 6501306 52 65 0 71 0 70 80 6HK 1 2 6501506 60 73 4 80 2 80 90 6HK 1 2 6501806 72...

Page 15: ...9 50 45 60 50 48C 6HK16501306 52 27 3 37 6 29 3 41 5 30 40 30 45 6HK16501506 60 30 2 43 3 32 5 47 9 35 45 35 50 6HK16501806 72 47 5 39 0 51 6 43 1 50 40 60 45 6HK16502006 80 51 8 43 3 56 4 47 9 50 45...

Page 16: ...6501025 23 1 28 3 30 9 30 35 6HK36501525 34 6 40 7 44 7 45 45 36B 6HK36501025 23 1 29 8 32 4 30 35 6HK36501525 34 6 42 2 46 2 45 50 6HK36501825 41 6 49 8 54 6 50 55 6HK46502025 46 2 54 8 60 1 55 70 36...

Page 17: ...l Code and local codes to determine correct wire sizing TABLE 11 Air Flow Data CFM 1 Models Blower Motor Speed External Static Pressure in wc 0 10 0 20 0 30 0 40 0 50 0 60 0 70 18B 5 HI 1132 1107 1074...

Page 18: ...ether to determine the total external system static pressure If a filter rack is installed on the return air end of the air handler or indoor coil sec tion make sure to measure the return air duct sta...

Page 19: ...nit Technical Guide Is the TXV bulb positioned correctly Is temperature bulb insulated Is equalizer line connected 3 MINIMUM HANDMADE TRAP PREMADE TRAPS SECONDARY PRIMARY WERE THE PRIMARY AND SECONDAR...

Page 20: ...AND NATIONAL CODES MUST BE FOLLOWED SEE INSTALLATION INSTRUCTIONS FOR PROPER LOW VOLTAGE FIELD WIRING CONNECTIONS LEGEND LS LIMIT SWITCH SEQ SEQUENCER HE HEATING ELEMENT FL FUSIBLE LINK H SEQUENCER H...

Page 21: ...N BLUE BLUE BLUE BLUE YELLOW YELLOW BLACK BLACK YELLOW YELLOW BLACK BLACK RED WHITE BLACK BLUE BLACK BLUE YELLOW BLACK YELLOW YELLOW BLUE BLACK BLUE BLACK YELLOW RLY 1 RLY 2 RLY 3 RLY 6 RLY 5 RLY 4 HE...

Page 22: ...6 22 Johnson Controls Unitary Products SECTION XVII TYPICAL THERMOSTAT CONNECTIONS FIGURE 23 Typical Thermostat Wiring Diagram ECM A0370 002 W2 X L X L X L X L FIELD INSTALLED JUMPER IF SINGLE STAGE T...

Page 23: ...dry bulb temperature Return air dry bulb temperature Temperature drop 1 2 3 4 5 Low Medium Low Medium Medium High High A B C D Outside air dry bulb temperature Return air wet bulb temperature Supply...

Page 24: ...oting and correcting any problems Operate the unit through cooling cycles from the thermostat noting and correcting any problems Operate the unit through mechanical heating cycles from the thermostat...

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