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5169032-UIM-C-0416

Johnson Controls Unitary Products

11

SECTION X: LOW VOLTAGE CONTROL 

CONNECTIONS

The 24 volt power supply is provided by an internally wired low voltage
transformer which is standard on all models. if the unit is connected to a
208 volt power supply, the low voltage transformer must be rewired to
the 208 volt tap. See the unit wiring diagram.
Field supplied low voltage wiring can exit the unit through the top right
(when unit is vertical upflow) or the right side panel. Refer to Figure 3.
Remove desired knockout and pierce foil faced insulation to allow
wiring to pass through. Use as small of a hole as possible to minimize
air leakage. Install a 7/8” plastic bushing in the selected hole and keep
low voltage wiring as short as possible inside the control box.
To further minimize air leakage, seal the wiring entry point at the
outside of the unit.
The field wiring is to be connected at the pigtails supplied with the air
handler. Refer to Figures 21 & 24 for system wiring. 

SECTION XI: BLOWER SPEED 

CONNECTIONS

Adjust blower motor speed to provide airflow within the minimum and
maximum limits approved for indoor coil, electric heat and outdoor unit.
Make speed tap adjustments at the motor terminal block. Refer to
airflow data listed in Table 11. Connect motor wires to motor speed tap
receptacle for speed desired.

The standard ECM motor operates when a 24 VAC signal is sent to any
of its 5-speed taps. If simultaneous 24 VAC inputs are present, the
motor operates at the highest speed tap that is energized. The lowest
speed is 1, and the highest speed is 5. The air handler comes factory
wired with the electric heat kit connected to tap 5 for the heating speed,
and the cooling/heat pump connected to tap 4 for the heating speed.
The cooling / heat pump indicating speed is supplied by the thermostat
“G” signal. 
The electric heat kit wire for the heating speed should be moved from 5
to the appropriate speed tap according to Table 4. If electric heat
requires speed tap 5, the highest speed tap available for cooling / heat
pump heating is tap 4. 
If a lower circulating speed is desired for fan only operation (lower than
a heating or cooling fan speed), connect the factory “red” wire shipped
on tap #4 into the lowest setting desired. Field install a wire from low
voltage “YEL,” and connect it to the motor speed tap desired for cooling
/ heat pump heating fan speed.

SECTION XII: UNIT DATA

NOTICE

All wiring must comply with local and national electrical code require-

ments. Read and heed all unit caution labels.

 FIGURE 17:  

Blower Speed Connections

67$1'$5'(&0+,*+()),&,(1&<02725

    

&

*

/

1

*51

67$1'$5'

(&0

%/2:(5

02725

%/8:+7

%/.:+7

5(':+7

%/.

5('

)25
32:(5
:,5,1*

&21752/
:,5,1*

)25

726(48(1&(5+($7(5

725(6,6725

725(6,6725

72&2002121
75$16)250(5

72921
75$16)250(5

$

TABLE 2: 

Physical and Electrical Data - Cooling Only

 Models

18B

24B

30B

36B

36C

42C

48C

48D

60C

60D

 Blower - Diameter x Width

10 x 8

10 x 8

10 x 8

10 x 8

11 x 10

11 x 10

11 x 10

11 x 10

11 x 10

11 x 10

 Motor

 HP

1/3 HP

1/3 HP

1/3 HP

1/2 HP

1/2 HP

1/2 HP

3/4 HP

3/4 HP

3/4 HP

3/4 HP

 

 Nominal RPM

1050

1050

1050

1050

1050

1050

1050

1050

1050

1050

 Voltage

208/230

208/230

208/230

208/230

208/230

208/230

208/230

208/230

208/230

208/230

 Full Load Amps @230V

2.6

2.6

2.6

3.8

3.8

3.8

5.4

5.4

5.4

5.4

 Filter

1

 Type

DISPOSABLE OR PERMANENT

 Size

16 x 20 x 1 16 x 20 x 1 16 x 20 x 1 16 x 20 x 1 20 x 20 x 1 20 x 20 x 1 20 x 20 x 1 22 x 20 x 1 20 x 20 x 1 22 x 20 x 1

 Permanent Type Kit

1PF0601 1PF0601 1PF0601 1PF0601 1PF0602 1PF0602 1PF0602 1PF0603 1PF0602

1PF0603

 Shipping / Operating Weight (lbs.)

91/85

93/87

119/113

119/113

120/114

144/136

158/150

163/153

156/146

180/170

1. Field supplied.

TABLE 3: 

Electrical Data - Cooling Only

Models

Motor FLA

1

Minimum Circuit Ampacity

MOP

2

18B/24B/30B

2.6

3.3

15

36B/36C/42C

3.8

4.8

15

48C/48D/60C/60D

5.4

6.8

15

1. FLA = Full Load Amps
2. MOP = Maximum Overcurrent Protection device; must be HACR type service disconnect or time delay fuse. Refer to the latest edition of the National Electric Code or in Canada 

the Canadian electrical Code and local codes to determine correct wire sizing.

Summary of Contents for AE SERIES

Page 1: ...nit may be used for upflow downflow horizontal right or horizontal left applications These units may be located in a closet utility room attic crawl space or basement These versatile models may be use...

Page 2: ...ons must be observed as applicable 12 These instructions cover minimum requirements and conform to existing national standards and safety codes In some instances these instructions exceed certain loca...

Page 3: ...ting any wiring duct work or piping FIGURE 2 Pressure Check A0271 001 DEPRESS SCHRADER CORE TO CHECK FOR PRESSURE ONE TIME NOTE Verify that the coil is under pressure when received FIGURE 3 Dimensions...

Page 4: ...allowing condensate to drain away from structure 5 When an indoor coil is installed in an attic or above a finished ceil ing an auxiliary drain pan should be provided under the air handler as is spec...

Page 5: ...short or where sound may be a problem acoustical duct liner should be used inside the duct Use flexible duct connectors to minimize the transmission of vibration noise into the conditioned space Insu...

Page 6: ...m be attached to the supply opening Refer to Figure 8 as a visual aid The use of this block off plate will enable better air circulation across the limit switches AIR FILTERS Return air filters are re...

Page 7: ...top of the pis ton distributor assembly Hand tighten and turn an additional 1 4 turn to seal Do not over tighten fittings 9 Replace black plastic cap on unused equalizer fitting connection port 10 Af...

Page 8: ...k position b If bulb installation is made on a vertical run ensure that the bulb is a minimum of 8 inches 20 3 cm away from elbow coming out of the coil Position the bulb with the tail of the bulb at...

Page 9: ...isolated by using appropriate hangers or strapping SECTION VII CONDENSATE DRAIN CONNECTIONS All drain lines should be trapped a minimum of three inches should be pitched away from unit drain pan and...

Page 10: ...uit should be terminated at the electrical control box To determine proper wire sizing refer to Tables 6 10 and the latest edition of the National Electric Code or in Canada the Canadian electrical Co...

Page 11: ...ppropriate speed tap according to Table 4 If electric heat requires speed tap 5 the highest speed tap available for cooling heat pump heating is tap 4 If a lower circulating speed is desired for fan o...

Page 12: ...Requirement For a power distribution voltage that is different than the provided nominal voltage multiply the kW and MBH data from the table by the conversion factor in the following table DISTRIBUTI...

Page 13: ...6 45 45 6HK 0 1 6501006 40 49 3 53 8 50 60 6HK 1 2 6501306 52 62 5 68 5 70 70 6HK 1 2 6501506 60 70 9 77 7 80 80 6HK 1 2 6501806 72 84 1 92 4 90 100 6HK 1 2 6502006 80 92 5 101 7 100 110 36C 6HK 0 1...

Page 14: ...20 25 6HK 0 1 6500506 20 30 1 32 4 35 35 6HK 0 1 6500806 32 43 4 47 1 45 50 6HK 0 1 6501006 40 51 8 56 3 60 60 6HK 1 2 6501306 52 65 0 71 0 70 80 6HK 1 2 6501506 60 73 4 80 2 80 90 6HK 1 2 6501806 72...

Page 15: ...9 50 45 60 50 48C 6HK16501306 52 27 3 37 6 29 3 41 5 30 40 30 45 6HK16501506 60 30 2 43 3 32 5 47 9 35 45 35 50 6HK16501806 72 47 5 39 0 51 6 43 1 50 40 60 45 6HK16502006 80 51 8 43 3 56 4 47 9 50 45...

Page 16: ...6501025 23 1 28 3 30 9 30 35 6HK36501525 34 6 40 7 44 7 45 45 36B 6HK36501025 23 1 29 8 32 4 30 35 6HK36501525 34 6 42 2 46 2 45 50 6HK36501825 41 6 49 8 54 6 50 55 6HK46502025 46 2 54 8 60 1 55 70 36...

Page 17: ...l Code and local codes to determine correct wire sizing TABLE 11 Air Flow Data CFM 1 Models Blower Motor Speed External Static Pressure in wc 0 10 0 20 0 30 0 40 0 50 0 60 0 70 18B 5 HI 1132 1107 1074...

Page 18: ...ether to determine the total external system static pressure If a filter rack is installed on the return air end of the air handler or indoor coil sec tion make sure to measure the return air duct sta...

Page 19: ...nit Technical Guide Is the TXV bulb positioned correctly Is temperature bulb insulated Is equalizer line connected 3 MINIMUM HANDMADE TRAP PREMADE TRAPS SECONDARY PRIMARY WERE THE PRIMARY AND SECONDAR...

Page 20: ...AND NATIONAL CODES MUST BE FOLLOWED SEE INSTALLATION INSTRUCTIONS FOR PROPER LOW VOLTAGE FIELD WIRING CONNECTIONS LEGEND LS LIMIT SWITCH SEQ SEQUENCER HE HEATING ELEMENT FL FUSIBLE LINK H SEQUENCER H...

Page 21: ...N BLUE BLUE BLUE BLUE YELLOW YELLOW BLACK BLACK YELLOW YELLOW BLACK BLACK RED WHITE BLACK BLUE BLACK BLUE YELLOW BLACK YELLOW YELLOW BLUE BLACK BLUE BLACK YELLOW RLY 1 RLY 2 RLY 3 RLY 6 RLY 5 RLY 4 HE...

Page 22: ...6 22 Johnson Controls Unitary Products SECTION XVII TYPICAL THERMOSTAT CONNECTIONS FIGURE 23 Typical Thermostat Wiring Diagram ECM A0370 002 W2 X L X L X L X L FIELD INSTALLED JUMPER IF SINGLE STAGE T...

Page 23: ...dry bulb temperature Return air dry bulb temperature Temperature drop 1 2 3 4 5 Low Medium Low Medium Medium High High A B C D Outside air dry bulb temperature Return air wet bulb temperature Supply...

Page 24: ...oting and correcting any problems Operate the unit through cooling cycles from the thermostat noting and correcting any problems Operate the unit through mechanical heating cycles from the thermostat...

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