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5169032-UIM-C-0416

18

Johnson Controls Unitary Products

SECTION XIII: MAINTENANCE

Filters must be cleaned or replaced when they become dirty. Inspect at
least once per month. The frequency of cleaning depends upon the
hours of operation and the local atmospheric conditions. Clean filters
keep unit efficiency high.

COIL CLEANING

If the coil needs to be cleaned, it should be cleaned with water.

LUBRICATION

The bearings of the blower motor are permanently lubricated.

CONDENSATE DRAINS

During the cooling season check the condensate drain lines to be sure
that condensate is flowing from the primary drain but not from the
secondary drain. If condensate ever flows from the secondary drain the
unit should be promptly shut off and the condensate pan and drains
cleaned to insure a free flowing primary drain.

SECTION XIV: AIR SYSTEM ADJUSTMENT

To check the Cubic Feet per Minute (CFM), measure the external duct
static using a manometer and static pressure tips. To prepare coil for
static pressure measurements run the fan only to assure a dry coil.

Drill 2 holes, one 12” away from the air handler in the supply air duct
and on 12” away from the air handler in the return air duct (before any
elbows in the duct work). Insert the pressure tips, and energize the
blower motor. See Table 9 to determine the air flow, and make the
necessary adjustments to keep the CFM within the airflow limitations of
the coil.

EXTERNAL DUCT STATIC

Measure the supply air static pressure. Record this positive number.
Measure the return air static pressure. Record this negative number.
Treat the negative number as a positive, and add the two numbers to-
gether to determine the total external system static pressure. If a filter
rack is installed on the return air end of the air handler or indoor coil sec-
tion, make sure to measure the return air duct static between the filter
and the indoor coil. 

48C

#5 HI

1759

1719

1685

1644

1611

1578

1540

#4 MED-HI

1684

1639

1606

1569

1536

1489

1452

#3 MED

1511

1460

1427

1388

1347

1308

1262

#2 MED-LO

1305

1260

1212

1178

1121

1076

1027

#1 LO

1123

1068

1029

985

909

793

769

48D

#5 HI

1774

1726

1684

1651

1614

1574

1529

#4 MED-HI

1709

1668

1619

1580

1548

1499

1459

#3 MED

1484

1436

1410

1372

1321

1284

1237

#2 MED-LO

1295

1254

1218

1167

1114

1069

1005

#1 LO

1102

1051

1011

962

890

831

766

60C

#5 HI

1964

1930

1897

1858

1823

1789

1752

#4 MED-HI

1889

1855

1818

1791

1747

1716

1668

#3 MED

1693

1652

1627

1584

1551

1510

1462

#2 MED-LO

1486

1450

1411

1375

1335

1291

1252

#1 LO

1292

1247

1207

1172

1123

1055

990

60D

#5 HI

1907

1871

1835

1796

1762

1723

1681

#4 MED-HI

1851

1816

1774

1742

1699

1659

1616

#3 MED

1648

1608

1569

1530

1492

1445

1404

#2 MED-LO

1456

1416

1371

1333

1289

1227

1163

#1 LO

1261

1221

1172

1120

1055

998

949

1. Air handler units have been tested to UL 1995 / CSA 22.2 standards up to 0.50" wc. external static pressure.
Dry coil conditions only, tested without filters.
For optimal performance, external static pressures of 0.2" to 0.5" are recommended. Applications above 0.5" are not recommended.

Airflow data shown is from testing performed at 230V. AE units use a standard ECM constant torque motor, and there is minimal variation of airflow at other distribution 

voltage values. The above data can be used for airflow at other distribution voltages.

TABLE 11: 

Air Flow Data (CFM)

1

Models

Blower 

Motor Speed

External Static Pressure (in. wc.)

0.10

0.20

0.30

0.40

0.50

0.60

0.70

NOTICE

Refer to Table 11 for coil Air Flow Data of Cubic Feet Per Minute
(CFM).

Summary of Contents for AE SERIES

Page 1: ...nit may be used for upflow downflow horizontal right or horizontal left applications These units may be located in a closet utility room attic crawl space or basement These versatile models may be use...

Page 2: ...ons must be observed as applicable 12 These instructions cover minimum requirements and conform to existing national standards and safety codes In some instances these instructions exceed certain loca...

Page 3: ...ting any wiring duct work or piping FIGURE 2 Pressure Check A0271 001 DEPRESS SCHRADER CORE TO CHECK FOR PRESSURE ONE TIME NOTE Verify that the coil is under pressure when received FIGURE 3 Dimensions...

Page 4: ...allowing condensate to drain away from structure 5 When an indoor coil is installed in an attic or above a finished ceil ing an auxiliary drain pan should be provided under the air handler as is spec...

Page 5: ...short or where sound may be a problem acoustical duct liner should be used inside the duct Use flexible duct connectors to minimize the transmission of vibration noise into the conditioned space Insu...

Page 6: ...m be attached to the supply opening Refer to Figure 8 as a visual aid The use of this block off plate will enable better air circulation across the limit switches AIR FILTERS Return air filters are re...

Page 7: ...top of the pis ton distributor assembly Hand tighten and turn an additional 1 4 turn to seal Do not over tighten fittings 9 Replace black plastic cap on unused equalizer fitting connection port 10 Af...

Page 8: ...k position b If bulb installation is made on a vertical run ensure that the bulb is a minimum of 8 inches 20 3 cm away from elbow coming out of the coil Position the bulb with the tail of the bulb at...

Page 9: ...isolated by using appropriate hangers or strapping SECTION VII CONDENSATE DRAIN CONNECTIONS All drain lines should be trapped a minimum of three inches should be pitched away from unit drain pan and...

Page 10: ...uit should be terminated at the electrical control box To determine proper wire sizing refer to Tables 6 10 and the latest edition of the National Electric Code or in Canada the Canadian electrical Co...

Page 11: ...ppropriate speed tap according to Table 4 If electric heat requires speed tap 5 the highest speed tap available for cooling heat pump heating is tap 4 If a lower circulating speed is desired for fan o...

Page 12: ...Requirement For a power distribution voltage that is different than the provided nominal voltage multiply the kW and MBH data from the table by the conversion factor in the following table DISTRIBUTI...

Page 13: ...6 45 45 6HK 0 1 6501006 40 49 3 53 8 50 60 6HK 1 2 6501306 52 62 5 68 5 70 70 6HK 1 2 6501506 60 70 9 77 7 80 80 6HK 1 2 6501806 72 84 1 92 4 90 100 6HK 1 2 6502006 80 92 5 101 7 100 110 36C 6HK 0 1...

Page 14: ...20 25 6HK 0 1 6500506 20 30 1 32 4 35 35 6HK 0 1 6500806 32 43 4 47 1 45 50 6HK 0 1 6501006 40 51 8 56 3 60 60 6HK 1 2 6501306 52 65 0 71 0 70 80 6HK 1 2 6501506 60 73 4 80 2 80 90 6HK 1 2 6501806 72...

Page 15: ...9 50 45 60 50 48C 6HK16501306 52 27 3 37 6 29 3 41 5 30 40 30 45 6HK16501506 60 30 2 43 3 32 5 47 9 35 45 35 50 6HK16501806 72 47 5 39 0 51 6 43 1 50 40 60 45 6HK16502006 80 51 8 43 3 56 4 47 9 50 45...

Page 16: ...6501025 23 1 28 3 30 9 30 35 6HK36501525 34 6 40 7 44 7 45 45 36B 6HK36501025 23 1 29 8 32 4 30 35 6HK36501525 34 6 42 2 46 2 45 50 6HK36501825 41 6 49 8 54 6 50 55 6HK46502025 46 2 54 8 60 1 55 70 36...

Page 17: ...l Code and local codes to determine correct wire sizing TABLE 11 Air Flow Data CFM 1 Models Blower Motor Speed External Static Pressure in wc 0 10 0 20 0 30 0 40 0 50 0 60 0 70 18B 5 HI 1132 1107 1074...

Page 18: ...ether to determine the total external system static pressure If a filter rack is installed on the return air end of the air handler or indoor coil sec tion make sure to measure the return air duct sta...

Page 19: ...nit Technical Guide Is the TXV bulb positioned correctly Is temperature bulb insulated Is equalizer line connected 3 MINIMUM HANDMADE TRAP PREMADE TRAPS SECONDARY PRIMARY WERE THE PRIMARY AND SECONDAR...

Page 20: ...AND NATIONAL CODES MUST BE FOLLOWED SEE INSTALLATION INSTRUCTIONS FOR PROPER LOW VOLTAGE FIELD WIRING CONNECTIONS LEGEND LS LIMIT SWITCH SEQ SEQUENCER HE HEATING ELEMENT FL FUSIBLE LINK H SEQUENCER H...

Page 21: ...N BLUE BLUE BLUE BLUE YELLOW YELLOW BLACK BLACK YELLOW YELLOW BLACK BLACK RED WHITE BLACK BLUE BLACK BLUE YELLOW BLACK YELLOW YELLOW BLUE BLACK BLUE BLACK YELLOW RLY 1 RLY 2 RLY 3 RLY 6 RLY 5 RLY 4 HE...

Page 22: ...6 22 Johnson Controls Unitary Products SECTION XVII TYPICAL THERMOSTAT CONNECTIONS FIGURE 23 Typical Thermostat Wiring Diagram ECM A0370 002 W2 X L X L X L X L FIELD INSTALLED JUMPER IF SINGLE STAGE T...

Page 23: ...dry bulb temperature Return air dry bulb temperature Temperature drop 1 2 3 4 5 Low Medium Low Medium Medium High High A B C D Outside air dry bulb temperature Return air wet bulb temperature Supply...

Page 24: ...oting and correcting any problems Operate the unit through cooling cycles from the thermostat noting and correcting any problems Operate the unit through mechanical heating cycles from the thermostat...

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