background image

262675-UIM-A-0806

MODULAR
NON-VARIABLE SPEED AIR HANDLERS

MODELS: MA

INSTALLATION MANUAL

ISO 9001

Certified Quality

Management System

SECTION I: GENERAL

This modular air handler provides the flexibility for installation in any
upflow, downflow, or horizontal application. These versatile models may
be used for cooling or heat pump operation with or without electric heat.

A BRAND LABEL (available from Distribution) may be applied to the
center of the blower access panel.

The unit can be positioned for bottom return air in the upflow position,
top return air in the downflow position, and right or left return in the hor-
izontal position.

Top and side power wiring and control wiring, accessible screw termi-
nals for control wiring and easy to install electric heaters all combine to
make the installation easy, and minimize installation cost.

SECTION II: SAFETY

This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.

Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION

DANGER  indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.

WARNING  indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury.

CAUTION  indicates a potentially hazardous situation, which, if not
avoided  may result in minor or moderate injury. It is also used to
alert against unsafe practices and hazards involving only property dam-
age.

Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or mainte-
nance can cause injury or property damage. Refer to this manual
for assistance or for additional information, consult a qualified con-
tractor, installer or service agency.

This product must be installed in strict compliance with the installa-
tion instructions and any applicable local, state, and national codes
including, but not limited to building, electrical, and mechanical
codes.

LIST OF SECTIONS

GENERAL  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
UNIT INSTALLATION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ELECTRIC HEATER INSTALLATION   . . . . . . . . . . . . . . . . . . . . . . . . 5
LOW VOLTAGE CONTROL CONNECTIONS   . . . . . . . . . . . . . . . . . . 5

REQUIRED CONTROL SET-UP  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
LINE POWER CONNECTIONS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
BLOWER SPEED CONNECTIONS  . . . . . . . . . . . . . . . . . . . . . . . . . . .8
UNIT DATA   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
MAINTENANCE  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

LIST OF FIGURES

Typical Installation with MC or FC Evaporator Coil   . . . . . . . . . . . . . . . 3
Coil and Air Handler Attachment Details  . . . . . . . . . . . . . . . . . . . . . . . 3
Dimensions & Duct Connection Dimensions  . . . . . . . . . . . . . . . . . . . . 4
Typical Horizontal Installation   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Control Board  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Line Power Connections   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

460V - Line Power Connections  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Blower Speed Connections   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
460V - Blower Speed Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Cooling Models with Electric Heat Wiring  . . . . . . . . . . . . . . . . . . . . . .15
Two-Stage Cooling Wiring   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

LIST OF TABLES

Dimensions   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Low Voltage Connections   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fault Codes  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Low Fan Control Inputs   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Blower Delays   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Heat Relays  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Physical and Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical Data - Cooling Only (60 Hz) - 208/230  . . . . . . . . . . . . . . . . . 9
Electrical Data - Cooling Only (60 Hz) - 460   . . . . . . . . . . . . . . . . . . . . 9
Conversion Table  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical Data - 1 Ø - 208/230-1-60   . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electrical Data - (For Multi-Source Power Supply) - 
Copper Wire 1 Ø - 208/230-1-60  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Electrical Data - (For Single Source Power Supply) - 
Copper Wire 1 Ø - 208/230-1-60   . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Electrical Data - 3 Ø - 208/230-3-60  . . . . . . . . . . . . . . . . . . . . . . . . . .11
Electrical Data - (For Multi-Source Power Supply) - 
Copper Wire 3 Ø - 208/230-3-60   . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Electrical Data - (For Single Source Power Supply) - 
Copper Wire 3 Ø - 208/230-3-60   . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Electrical Data - 460-3-60  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Electrical Data - (For Single Source Power Supply) - 
Copper Wire 3 Ø - 460-3-60  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Air Flow Data - 60 Hz Models (230 & 460 Volt)   . . . . . . . . . . . . . . . . .13
Air Flow Data - 60 Hz Models (208 Volt)   . . . . . . . . . . . . . . . . . . . . . .14

Summary of Contents for MA

Page 1: ...justment alteration service or mainte nance can cause injury or property damage Refer to this manual for assistance or for additional information consult a qualified con tractor installer or service a...

Page 2: ...n as a unit is received it should be inspected for possible dam age during transit If damage is evident the extent of the damage should be noted on the carrier s freight bill A separate request for in...

Page 3: ...TRUCTIONS 1 Position blower casing over duct connection and secure such that the supply air end of the blower is down 2 Apply neoprene gasket to return air side of air handler 3 Place coil casing over...

Page 4: ...astened directly to the structure This unit is not designed for non ducted freeblow applications Size outlet plenum or transition to discharge opening sizes shown in Figure 3 Duct work should be fabri...

Page 5: ...orizontal left hand airflow application only Follow instructions with heater for modification SECTION V LOW VOLTAGE CONTROL CONNECTIONS The 24 volt power supply is provided by an internally wired low...

Page 6: ...is not present the control will sense an open limit condition and the blower will run continuously Hum Stat Jumper The HUM STAT jumper configures the control to monitor the humidity switch input With...

Page 7: ...switch closes the control will re energize electric heat according to the thermostat inputs using normal timings Fan On Lock Condition If the limit switch opens multiple times during a single call fo...

Page 8: ...I SOURCE 15 25 KW 25 KW SHOWN GND LUG POWER SUPPLY 1 GND LUG POWER SUPPLY 2 POWER SUPPLY 3 TYPICAL WIRING WITHOUT ELECTRIC HEAT GND LUG POWER SUPPLY GND LUG POWER WIRING 208 230 1 60 NOTE USE ONLY COP...

Page 9: ...Permanent Type Kit 1PF0602BK 1PF0602BK 1PF0603BK 1PF0603BK Filter Rack 1FR0621 1FR0621 1FR0624 1FR0624 Shipping Operating Weight lbs 139 133 139 133 162 156 162 156 1 Field Supplied TABLE 8 Electrical...

Page 10: ...49 1 3 6 4 8 7 2 9 6 10 8 14 4 4HK16501806 0 5 Hi 13 2 17 6 45 1 60 1 3 3 4 4 6 6 8 8 13 2 17 6 4HK16502006 0 5 Hi 14 4 19 2 49 2 65 5 3 6 4 8 7 2 9 6 14 4 19 2 20DN21 4HK 6500806 0 5 Lo 5 6 7 5 19 2...

Page 11: ...0 100 110 3 2 20DN21 4HK 6500806 31 3 42 60 48 38 45 50 8 8 4HK 6501006 40 0 52 08 59 25 60 60 8 6 4HK16501506 60 0 73 75 84 25 90 90 3 3 4HK16501806 73 3 88 19 100 88 90 110 3 2 4HK16502006 80 0 95 4...

Page 12: ...1025 23 1 29 5 33 9 30 35 10 8 4HK06501525 34 7 42 0 48 4 45 50 8 8 4HK06501825 41 4 49 3 56 8 50 60 6 6 20D 4HK06501025 23 1 33 8 38 1 35 40 8 8 4HK06501525 34 7 43 5 52 6 45 60 8 6 1 O C P Over Curr...

Page 13: ...1431 1401 1363 1304 1241 1098 844 751 712 MC48C H High 2018 1895 1772 1649 1525 1402 1279 1156 1033 910 Med 1684 1595 1506 1417 1328 1240 1151 1062 973 884 Low 1561 1476 1392 1308 1223 1139 1055 970...

Page 14: ...1278 1239 1185 1125 1045 934 725 561 424 MC48C H High 1983 1865 1747 1629 1511 1393 1275 1157 1039 921 Med 1529 1446 1363 1280 1197 1114 1031 948 865 782 Low 1312 1249 1185 1122 1059 995 932 868 805 7...

Page 15: ...ir Handler Control Board SECTION X MAINTENANCE Filters must be cleaned or replaced when they become dirty Inspect at least once per month The frequency of cleaning depends upon the hours of operation...

Page 16: ...o change without notice Printed in U S A 262675 UIM A 0806 Copyright by York International Corp 2006 All rights reserved Supersedes 170341 UIM C 0806 Unitary 5005 Norman Product York OK Group Drive 73...

Reviews: