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YOKOGAWA YPP6830, Instruction Manual, Page: 1 / 100

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YOKOGAWA YPP6830 Instruction Manual Download Page 1

 

2 Dart Road • Newnan, Georgia 30265 
770-253-7000 • 800-888-6400 
Fax: 770-251-2088 • www.yokogawa-usa.com 

 

YPP6830 EXPLOSION-PROOF 

PULSE INPUT RATE/TOTALIZER

 

 

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Pulse, Open Collector, NPN, PNP, TTL, Switch Contact, Sine Wave 
(Coil), Square Wave, Opto-Isolated Inputs 

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Explosion-Proof, IP68, NEMA 4X Enclosure 

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Isolated 4-20 mA Output for Rate, Total, or Grand Total 

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5-Digit 0.7" (17.8 mm)Top Display for Rate or Total  

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7 Alphanumeric Character 0.4" (10.2 mm) Bottom Display for Rate, 
Total, Grand Total, Units, and Tag 

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13-Digit Totalizer with Total Overflow Feature 

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Through-Glass Button Programming 

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Battery, DC, or Output Loop-Powered Models 

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Two Isolated Open Collector Pulse Outputs, Up to 5 kHz 

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Automatic Rate, Total, & Grand Total Unit Conversions 

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Gate Function for Rate Display of Slow Pulse Rates 

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K-Factor, Scaling, or Live Input Calibration with 32-Point Linearization 

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Password Protection 

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Backlight Standard on All Models 

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Operates from -40 to 75°C 

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Data Logging Functions and Modbus

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 Accessible Data

Summary of Contents for YPP6830

Page 1: ...e or Total 7 Alphanumeric Character 0 4 10 2 mm Bottom Display for Rate Total Grand Total Units and Tag 13 Digit Totalizer with Total Overflow Feature Through Glass Button Programming Battery DC or Output Loop Powered Models Two Isolated Open Collector Pulse Outputs Up to 5 kHz Automatic Rate Total Grand Total Unit Conversions Gate Function for Rate Display of Slow Pulse Rates K Factor Scaling or ...

Page 2: ...a Corporation of America shall not be held liable for damages resulting from such improper use Failure to follow installation guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Never remove the meter cover in explosive environments when the circuit is live Cover must be fully engaged to meet flameproof explosion proof require ments Limite...

Page 3: ...t Backlight Isolated 4 20 Output 2 Pulse Outputs YPP6830 BM0 0 Battery Powered or DC Powered with Battery Backup Back light 2 Pulse Outputs YPP6830 BMA 0 Battery or 9 30 VDC Powered or DC Powered with Battery Backup Backlight Isolated 4 20 mA Output 2 Pulse Outputs YPP6830 BTA 0 Battery Powered or DC Powered with Battery Backup Loop Out put Powered Backlight Isolated 4 20 Output 2 Pulse Outputs YP...

Page 4: ...ections 17 Input Signal Connections 19 DC Power Connection 21 External Total Reset Connection 21 4 20 mA Transmitter Output Connections 22 RS 485 Serial Connections 22 Open Collector Output Connections 23 Battery Replacement 24 SETUP AND PROGRAMMING 25 Through Glass Buttons 25 Buttons and Display 27 Setting Numeric Values 29 Setting Alphanumeric Labels LABEL 29 Main Menu 30 Setup Menu Display Func...

Page 5: ...bounce Filter FILTER 65 Low Flow Cutoff CUTOFF 65 Scaling Calibration SCALCAL 66 Undoing K Factor Scale and Calibration Undo 66 Scaling the Meter SCale 67 Calibrating the Meter CaL 69 Multi Point Linearization nopts 71 Total Reset T Reset 72 Manual or Automatic Total Reset Function t rST 72 Manual or Automatic Grand Total Reset Function GtrST 73 Setting Up Passwords PASSWRD 74 Locking Meter Setup ...

Page 6: ... of Figures Figure 1 Connector Board 18 Figure 2 Flowmeter Powered by External Supply Active 19 Figure 3 Isolated Flowmeter Powered by External Supply ISO 19 Figure 4 Self Powered Magnetic Pickup Coil Flowmeter Coil 19 Figure 5 NPN Open Collector Input NPN 20 Figure 6 PNP Sensor with External Power PNP 20 Figure 7 Switch Contact Input Reed 20 Figure 8 DC Power Connections 21 Figure 9 Reset Connect...

Page 7: ...hes 99999 PROGRAMMING METHODS Four Through Glass Buttons when cover is installed Four internal pushbuttons when cover is removed RECALIBRATION All ranges are calibrated at the factory to read frequency in Hz No recalibration required MAX MIN DISPLAY Max Min readings reached by the process are stored until reset by the user or until power to the meter is cycled PASSWORD MENU OPTIONS Three programma...

Page 8: ... backlight use 5 5 years 4 years 2 kHz open collector outputs minimal Through Glass button or backlight use 2 5 years 2 years 5 kHz open collector outputs minimal Through Glass button or backlight use 1 3 years 1 year Backup power only N A 10 years DATA LOGGING Up to 1024 records recorded 4 day at specific times or at defined time intervals Record contains date time rate total grand total and log ...

Page 9: ...unting Dimensions on page 96 OVERALL DIMENSIONS 5 67 x 5 24 x 4 88 W x H x D 144 mm x 133 mm x 124 mm WEIGHT 5 00 lbs 80 oz 2 27 kg WARRANTY 3 years parts and labor Rate Input PULSE TRANSISTOR CONTACT CLOSURE INPUT Field selectable Sourcing or sinking pulse or square wave 0 5 V 0 12 V or 0 24 V TTL NPN or PNP transistor Open collector 100 kΩ pull up to 3 V Switch contact 100 kΩ pull up to 3 V PNP ...

Page 10: ...ut 1 and input 2 sig nals are too close together INPUT CONTACT DEBOUNCE FILTER Programmable contact debounce filter Input signal frequen cy speed selections of Hi no filter Med 250 Hz max input 2 ms pulse width and Low 100 Hz max input 5 ms mini mum pulse width TIME BASE Second minute hour or day GATE Low gate 1 99 seconds High gate 2 9 999 seconds Rate Totalizer DISPLAY ASSIGNMENT The Top display...

Page 11: ...ser selectable preset value and time delay 1 99 999 sec Manual reset may be disabled or protected by pass word for the total and grand total Total and grand total reset independently TOTAL OVERFLOW AND ROLLOVER The total can display up to 9 999 999 999 999 Up to 9 999 999 can be displayed on the lower display normally An overflow display will toggle between the first six digits and last seven digi...

Page 12: ... supply Minimum Maximum 24 VDC 10 Ω 750 Ω 30 VDC 100 Ω 1100 Ω Note loop powered backlight subtracts 150 Ω from maximum resistance figures above Open Collector Outputs OUTPUT ASSIGNMENT Two open collector pulse outputs Out 1 and Out 2 Individually programmable for rate total or grand total alarms rate total or grand total pulse outputs or retrans mitting of pulse inputs constant timed pulse output ...

Page 13: ...generate 100 to 130 μs pulses at the falling edge of every input pulse PULSE OUTPUT MAXIMUM FREQUENCY 5 kHz pulse width at 50 duty cycle If the programming of the outputs would exceed 5 kHz the meter will display pUlse OVERRNG QUADRATURE OUTPUT Output set to quadrature will lag the other pulse output by 90 1 4 duty cycle at output frequency Minimum 1 Hz TIMER OUTPUT Programmable on and off time re...

Page 14: ...Ex Ex d IIC T6 Gb Ex tb IIIC T85 C Db IP68 Ta 40 C to 85 C Certificate number IECEx SIR 13 0042X Special Conditions for Safe Use Use suitably certified and dimensioned cable entry device and or plug The equipment shall be installed such that the supply cable is protected from mechanical damage The cable shall not be subjected to tension or torque If the cable is to be terminated within an explosiv...

Page 15: ... 1 kHz 80 AM SAFETY INFORMATION WARNINGS Read complete instructions prior to installation and operation of the meter Installation and service should be performed only by trained service personnel Service requiring replacement of internal components not including battery if equipped must be performed at the factory Disconnect from supply before opening enclosure Keep cover tight while circuits are ...

Page 16: ...arrier If any part is missing or the meter malfunctions please contact your supplier or the factory for assistance Pre Installed Conduit Stopping Plug The YPP6830 typically includes two NPT threaded conduit openings and one NPT metal conduit plug with 12 mm hex key fitting installed Additional conduit opening configurations and plugs may be available verify quantity and sizes on specific device la...

Page 17: ...ure the cover Caution Excess torque may damage the threads and or wrench Connections WARNINGS Static electricity can damage sensitive components Observe safe handling precautions for static sensitive components Use proper grounding procedures codes If the meter is installed in a high voltage environment and a fault or installation error occurs high voltage may be present on any lead or terminal To...

Page 18: ...ion LP 4 20 mA transmitter regulated current output terminal connection OC1 Open collector output 1 positive terminal OC1 Open collector output 1 negative terminal OC2 Open collector output 2 positive terminal OC2 Open collector output 2 negative terminal Refer to Figure 1 for terminal positions WARNING Observe all safety regulations Electrical wiring should be performed in accordance with all age...

Page 19: ...the display module as shown in the lower right of the following figures Flowmeter Pulse Output Power Supply COM RST P S S INPUT LEVEL mV V ISO Figure 2 Flowmeter Powered by External Supply Active Flowmeter Pulse Output Power Supply COM RST P S S INPUT LEVEL mV V ISO Figure 3 Isolated Flowmeter Powered by External Supply ISO Flowmeter Magnetic Pickup Coil COM RST P S S INPUT LEVEL mV V ISO Figure 4...

Page 20: ... S S INPUT LEVEL mV V ISO Figure 5 NPN Open Collector Input NPN 100 kOhm Internal Pull Down PNP SENSOR Power Supply COM RST P S S INPUT LEVEL mV V ISO Figure 6 PNP Sensor with External Power PNP 3 0 V 100 kOhm Internal Pullup SWITCH CONTACT COM RST P S S INPUT LEVEL mV V ISO Figure 7 Switch Contact Input Reed ...

Page 21: ...arate power supply must be used to power the isolated 4 20 mA transmitter as shown in Figure 10 and or to power the Opto Isolated Flowmeter as shown in Figure 3 Power Supply COM RST P S S Figure 8 DC Power Connections External Total Reset Connection External total reset connections are made between RST and COM Connect to a contact closure source such as a relay or a pushbutton as shown in Figure 9...

Page 22: ... 20 mA Output Connections RS 485 Serial Connections The meter may include an optional RS 485 two wire serial connection The cabling used for an RS 485 serial communications network should always be a high quality cable such as Belden 8162 or Alpha 6203C A two wire system requires two twisted pairs and a four wire system requires three twisted pairs the extra twisted pair is needed for the signal g...

Page 23: ...Manual 23 Open Collector Output Connections Open collector output 1 and 2 connections are made to terminals labeled OC1 and OC1 and OC2 and OC2 Connect the alarm or pulse input device as shown in Figure 13 Figure 13 Open Collector Output Connections ...

Page 24: ...perly Do not recharge short circuit crush disassemble heat above 100 C 212 F incinerate or expose contents to water Battery disposal should be in accordance with applicable regulations which vary by location In many locations trashing of used batteries is forbidden and disposal is done through local battery disposal facilities Spent batteries should be packaged in such a way as to prevent short ci...

Page 25: ... over the marked button area Remove finger to at least 4 inches away from the glass in between button activations Through Glass and mechanical buttons may be held to cycle through menus or digits in place of repeatedly pushing a button Through Glass Power Save Mode Through Glass buttons enter a power saving mode after three minutes of inactivity This mode is indicated by a pause symbol appearing i...

Page 26: ...d to prevent tampering If the cover has not been installed and secured tightly it may take a moment for the Through Glass buttons to properly self calibrate when the cover is tightened After all connections have been completed and verified connect the ribbon cable to the display module fasten the display module to the base install enclosure cover and then apply power Through Glass Button Equalize ...

Page 27: ... Total Alarm Settings Lockout Password Enabled Up Arrow Display Through Glass Power Save Disable Flashing Temporarily Disabled Due to Mechanical Button Enter Alarm Acknowledge T Total Display Flashing Total Overflow Indication GT Grand Total Display Flashing Total Overflow Indication 13 Digit Total Overflow 6 Most Significant Digits BAT Flashing Low Battery Indicator Steady Powered by Battery Back...

Page 28: ...y grand total max or min Press Enter after Reset to confirm the reset Up Display Button Press Display when in Run mode to display the grand total again to display the maximum and again to display the minimum reading since last reset These displays will time out in 12 seconds or press Display until total is dis played in the lower display Press Enter to lock this display and disable the 12 second t...

Page 29: ...ton in the Setup Decimal Point menu Setting Alphanumeric Labels LABEL Fully alphanumeric values are set using the Right button to select the digit the Up and Right arrow buttons to select the digit reading and the Enter button to confirm and select the next digit Menus using this entering method will display LABEL in the upper display After selecting the digit and using the Up and Right arrows to ...

Page 30: ...nu button to enter Programming Mode then press the Up arrow button to scroll through the main menu Press Menu at any time to return to the previous menu selection Press and hold the Menu button for 1 5 seconds at any time to return to Run Mode Changes to the settings are saved to memory only after pressing Enter The display moves to the next menu every time a setting is accepted by pressing Enter ...

Page 31: ... low threshold pnplO PNP low Set PNP input type with low threshold Factr K factor Enter the K Factor menu FUNIT K factor units Enter the K Factor units P GAL Pulses gallon Set K factor in pulses per gallon P L Pulses liter Set K factor in pulses per liter P IGAL Pulses imp gallon Set K factor in pulses per imperial gallon P M3 Pulses meter3 Set K factor in pulses per meter cubed P BBL Pulses barre...

Page 32: ... GAL Gallons Set units as gallons L Liters Set units as liters IGAL Imperial gallons Set units as imperial gallons M3 Meters cubed Set units as cubic meters BBL Barrels Set units as barrels BUSH Bushels Set units as bushels cuyD Cubic yards Set units as cubic yards cuFt Cubic feet Set units as cubic feet cuIn Cubic inches Set units as cubic inches LiBBL Liquid barrels Set units as liquid barrels B...

Page 33: ...GrtCF Grand total conversion factor Enter the Grand Total Conversion Factor menu for custom units Dec pt Decimal point Enter Decimal Point menu Rate Rate decimal Set rate display decimal point total Total decimal Set total display decimal point Grtot Grant total Set grand total display decimal point Dsply Display Set the function of the top and bottom displays tOp Top Set the function of the top d...

Page 34: ...ate Display the rate RaTe TU Rate total units Display the rate and total units RaTe RU Rate units Display the rate and rate units RAT TAG Rate tag Display the rate and custom tag RUnit Rate unit Display the rate units TotUn Total units Display the total units TAG Custom tag Enter the custom tag to be displayed Off Off Turn off the bottom display Tag TIME Tag Time Set time to display custom tag Uni...

Page 35: ...or number and units FActr 3 Display rate total and grand total units Units 4 Rate and total decimal point position dec pt 5 Select what will appear on the lower display DSPLY Press the Enter button to access any menu or press Up arrow button to scroll through choices Press the Menu button to back out of a menu or hold the Menu button to exit at any time ...

Page 36: ...ternal power supply driven isolated pulse inputs input selector switch must be set to ISO Active with low threshold acTLO External power supply driven pulse inputs with a low threshold NPN with low threshold NPNLO Internal 3 V pull up resistor on S for NPN inputs with a low threshold PNP with low threshold PNPLO Internal pull down resistor on S for PNP inputs with a low threshold Input Level Selec...

Page 37: ...YPP6830 Pulse Input Rate Totalizer Instruction Manual 37 ...

Page 38: ...units and only relates to entering the K factor To set or change the rate display units see Setting the Rate Display Units rateU on page 42 The K factor unit may be a custom unit CUST Automatic unit conversions are not performed when the K factor unit is set to custom See page 45 for information on the automatic unit conversion feature K Factor Decimal Point dec pt Set the number of decimal places...

Page 39: ...units for total and grand total Important Programming Note The units selected in this menu are the desired display units only The units de fined by the k factor of a flow meter are entered in the K Factor menu as part of the Factor Unit menu programming See K Factor Units FuNiT on page 38 for details This allows the display units to be different than the units defined by the flow me ter or be chan...

Page 40: ...allons L Liters Set units as liters IGAL Imperial gallons Set units as imperial gallons M3 Meters cubed Set units as cubic meters BBL Barrels Set units as barrels BUSH Bushels Set units as bushels cuyD Cubic yards Set units as cubic yards cuFt Cubic feet Set units as cubic feet cuIn Cubic inches Set units as cubic inches LiBBL Liquid barrels Set units as liquid barrels BBBL Beer barrels Set units ...

Page 41: ...he meter calculates rate based on rate time base and rate display units The time base is the unit of time used to calculate the rate and can be set as units per second minute hour or day Press the Enter button at any time to accept a setting or Menu button to exit without saving changes ...

Page 42: ...it selected will be used with the time base to establish the rate unit example GAL S when Units is GAL and time base is seconds The custom unit selection CUST will require the custom unit to be entered by the user See Custom Units Rate Conversion Factor on page 45 Press the Enter button at any time to accept a setting or Menu button to exit without saving changes ...

Page 43: ...tal unit example MGAL kL Multipliers will convert the total for 1 100 1000 or 1 million units The meter will calculate the total appropriately for display with the programmed multiplier and units A custom unit may be selected CUST and no multiplier menu will be required In this case use the total conversion factor as defined in Custom Units Total Conversion Factor on page 46 Press the Enter button...

Page 44: ...tal unit example MGAL kL Multipliers will convert the total for 1 100 1000 or 1 million units The meter will calculate the total appropriately for display with the programmed multiplier and units A custom unit may be selected CUST and no multiplier menu will be required In this case use the grand total conversion factor as defined in Custom Units Grand Total Conversion Factor GrtCF on page 46 Pres...

Page 45: ...examples GALLONS BOTTLES DRUMS When selected for total or grand total a custom unit will not allow a multiplier prefix A custom total or grand total unit will allow a total or grand total conversion factor to be entered to define the unit See Custom Units Total Conversion Factor on page 46 for details Fully alphanumeric values are set using the Right button to select the digit to be changed Press ...

Page 46: ...ustom unit of total display For example to display total as quantity of 2 5 gallon containers when the K Factor units are set to gallons enter a conversion factor of 2 500 Press the Enter button at any time to accept a setting or Menu button to exit without saving changes Custom Units Grand Total Conversion Factor GrtCF The grand total conversion factor is only used when the Units for grand total ...

Page 47: ... set with up to six decimal places or with no decimal point at all Grand total decimal point may be set with up to six decimal places or with no decimal point at all Rate decimal total decimal and grand total decimal are programmed individually Pressing the Right arrow moves the decimal point one place to the right including no decimal point Pressing the Up arrow moves the decimal point one place ...

Page 48: ...on Top Display TOp The top display can be programmed to display rate or total When displaying total the top display will only show the 5 least significant digits with no overflow display for a total from 0 to 99999 The total rolls over at 99999 to 0 when on the top display For a full 7 digit total with 13 digit total overflow display function use the bottom display for total ...

Page 49: ...ating total and custom tag 4 Alternating total total units and rate units 5 Grand total 6 Alternating grand total and grand total units 7 Alternating grand total and custom tag 8 Alternating grant total grand total units and rate units 9 Rate 10 Alternating rate and total units 11 Alternating rate and rate units 12 Alternating rate and custom tag 13 Rate units 14 Total units 15 Custom tag 16 Off b...

Page 50: ...med Any 7 digit 14 segment label may be entered for a custom tag examples RATe LINE 3 WaTER Fully alphanumeric values are set using the Right button to select the digit the Up and Right arrow buttons to select the digit reading and the Enter button to confirm and select the next digit For details on setting alphanumeric labels refer to Setting Alphanumeric Labels LABEL on page 29 ...

Page 51: ...l prompt for a toggle time In addition it may require a tag be entered as shown in the example below Enter the time in seconds for the unit or tag to display in the bottom window every 10 seconds The unit may be programmed to display for 1 to 5 seconds Press the Enter button at any time to accept a setting or Menu button to exit without saving changes ...

Page 52: ...tor output configuration OUTPUT 2 Analog output configuration A OUT 3 Gate function for low speed inputs GATE 4 Set the input filter FILTER 5 Set low flow cutoff CUTOFF 6 Scale or live calibrate the meter and override k factor SCALCAL 7 Select method of total and grand total reset T RESET 8 Set passwords PASSWRD 9 Reconfigure the Main menu structure CUSTOM 10 Enter the System menu for meter settin...

Page 53: ...put option COMM displayed only for meters with the serial communications option and STANDBY only for meters with battery or battery backup power Press the Enter button to access any menu or press Up arrow button to scroll through choices Press the Menu button to back out of a menu or hold the Menu button to exit at any time ...

Page 54: ...pulse output to grand total dec pt Decimal point Set K factor decimal point count Count Set K factor Retr Retransmit Assign pulse output to retransmit quad Quadrature Assign pulse output to quadrature Test Test Assign pulse output to test mode ALrnm Alarm Assign Out 1 or Out 2 for alarm output mode rate Rate Assign alarm output to rate Set Set point Set rate alarm set point reset Reset point Set r...

Page 55: ...rameters dsabl Disable Turn off the analog output GATE Gate Enter Gate menu LO Low gate Set Low Gate HI High gate Set High Gate FILTER Filter Enter Filter menu HI High speed filter Set high speed filter nmed Medium speed filter Set medium speed filter LO Low speed filter Set low speed filter CUTOFF Low flow cutoff Enter Low Flow Cutoff menu SCALCAL Scale calibrate Enter the Scale Calibrate menu to...

Page 56: ...e Disable manual reset Auto Automatic Automatic total reset T DELAY Time delay Automatic reset time delay GTrST Grand total reset Select the Grand Total Reset method PASSWRD Password Enter the Password menu Pass Password Program password to lock meter parameters Pass T Password total Program password to prevent total reset Pass GT Password grand total Enter password to permanently lock out grand t...

Page 57: ... Set month as October 11 November Set month as November 12 December Set month as December DAY Day Set the day TIME Time Set the hour and minute DATALOG Data log Enter Data Log menu LOGTIME Log time Set daily data log times LOG 1 Log 1 Set first daily log time 1 4 DsAbL Disable Disable log number INTERVL Interval Set interval log time STArT Start Begin interval logging LOGVIEW Log view View data lo...

Page 58: ...faults Confirm factory reset Bat syM Battery symbol Enter Battery Symbol menu DsabL Disable Disable battery backup symbol EnAbL Enable Enable battery backup symbol INFO Info Enter Info menu SOFT Software Display software ID number ver Version Display software version number nmodL Model Display model number COMM Communications Enter Communications menu nmbus Modbus Enter Modbus communications menu ...

Page 59: ...for input pulses Both outputs may be used to generate a quadrature output based on any pulse menu output type An output test mode is also selectable to generate pulses at a constant programmable frequency Alarms are available based on the rate total or grand total The alarm status will show on the display even if the output is not wired The outputs may also be forced on or off A timed pulse output...

Page 60: ...adrature or test Rate Pulse Output rate A rate based pulse output is a factor of the rate display and count output K factor The rate display is a factor of the input pulses time base and the input K factor The rate of output pulses over one time base seconds minutes hours days is defined below in terms of input pulses and the input K factor and count parameters For example if the input K factor va...

Page 61: ...ng is required for a retransmitting pulse output If the maximum output frequency would be exceeded the meter will display the message pUlse OVERRNG alternating on the display Quadrature Output quad The pulse output set to quadrature will duplicate the other open collector output but lag by duty cycle 90 degrees out of phase For example Out 1 will follow Out 2 if Out 1 is set to quad Only one outpu...

Page 62: ...YPP6830 Pulse Input Rate Totalizer Instruction Manual 62 Alarm Output alrm Alarm outputs may be assigned to rate total or grand total or be forced on or off ...

Page 63: ...otal will reset to 0 and the alarm will clear If Out 1 and Out 2 are set for total or grand total alarm the auto reset will be triggered on the highest of the two alarm set points For details on setting the total or grand total automatic reset time delay see Total Reset T Reset on page 72 Force On State On This alarm mode forces the output to be active or on This mode is primarily used to test ala...

Page 64: ...gnal for any display range selected for either the rate total or grand total The output may be disabled DSABL and will only output the minimum signal No equipment is needed to scale the analog output simply program two display values and corresponding mA output signals CAUTION Please note that when power is removed from the meter the analog output will drop below 1 mA Take this effect into conside...

Page 65: ... into the meter every 10 seconds set the high gate to 11 seconds When the signal is removed from the meter the display will show the last reading for 11 seconds then it will read zero Contact Debounce Filter FILTER The filter function FILTER can be used for applications where the meter is set up to count pulses generated by switch contacts There are three settings HI high speed nmed medium speed a...

Page 66: ...ctor Use the Scale menu to enter the scaling without a signal source Use the Calibrate menu to apply a signal from a calibrator or a flowmeter The k factor scale and calibrate functions are exclusive of each other The meter uses the last function programmed The Scale and Calibrate functions can use up to 32 points default is 2 The number of points should be set in Scale and Calibrate accordingly u...

Page 67: ...lues A programmed scaled input will work with Automatic Unit Conversions as described on page 45 The units for the display values that must be entered are a combination of the programmed Rate Unit and the time unit Time UNIT entered in the Scale menu For example if the Rate Unit is gallons and the time unit Time UNIT is seconds the units for the display values entered in the Scale menu are gallons...

Page 68: ...input point is defined by an input frequency and a corresponding display value The frequency inputs may be entered with up to three decimal places To access the decimal location digits when entering a frequency use the Right button to scroll to the three decimal location digits Manual Multi point Entry INP DSP Manual entry of the linearization data is done once the number of points has been select...

Page 69: ... input signal and following the calibration procedure The use of a calibrated signal source is strongly recommended A calibrated input will work with Automatic Unit Conversions as described on page 45 The units for the display values that must be entered are a combination of the programmed Rate Unit and the time unit Time UNIT entered in the Calibrate menu For example if the Rate Unit is gallons a...

Page 70: ...ays inp 1 Apply a known signal and press Enter The display will flash while accepting the signal 6 After the signal is accepted the meter displays dsp 1 Press Enter Enter a corresponding display value for the signal input and press Enter to accept 7 The meter displays inp 2 Apply a known signal and press Enter The display will flash while accepting the signal 8 After the signal is accepted the met...

Page 71: ...o complete the calibration or scaling of the meter Multi Point Linearization nopts Up to 32 linearization points can be selected under the nopts function The multi point linearization can be used to linearize the display for non linear inputs Linearization data can be entered using a known accurate signal source InP 1 32 and then entering the desired corresponding meter reading dSP 1 32 for that i...

Page 72: ...l using the Up arrow key Press the Enter button to accept Disabling reset will avoid inadvertent resets of the total via the front reset button or external reset contact For automatic reset select T RESET t rst Auto T DELAY and enter reset delay time in seconds Once the output alarm total set point is reached the meter waits for a programmed amount of time T DELAY and then resets the total to zero...

Page 73: ...ia the front reset button For automatic reset select T RESET Gtrst Auto T DELAY and enter reset delay time in seconds Once the grand alarm output grand total set point is reached the meter waits for a programmed amount of time T DELAY and then resets the grand total to zero Press the Enter button at any time to accept a setting otherwise press the Menu button to exit without saving changes Grand T...

Page 74: ...er will return to Run mode after locking any of the passwords For instructions programming numeric values see Setting Numeric Values page 29 Making Changes to a Password Protected Meter If the meter is password protected the meter will display the message PASS LOCKED when an attempt is made to enter the Setup menu or Advanced menu Press the Enter button while the message is being displayed and inp...

Page 75: ...disabled until a new password is entered If the correct five digit password is entered the meter displays the message UnlOC unlocked and the protection is disabled until a new password is programmed If the password entered is incorrect the meter displays the message LOCD Did you forget the passwords The password may be disabled by entering a master password If you are authorized to make changes en...

Page 76: ...d total conversion factor Enter the Grand Total Conversion Factor menu Grtot DECIMAL Grand total decimal point Enter the grand total display decimal point Factr K factor All K Factor menu parameters sCalE Scale All Scale menu parameters Cal Calibrate All Calibrate menu parameters GTrST Grand total reset All the Grand Total Reset menu parameters Pass GT Password grand total Enter the grand total re...

Page 77: ...or parameter to the menu structure or change the default menus press Enter at the desired menu in the position POS to be edited and use the Up or Right arrows to select the desired menu item for that position See page 78 for a complete list of the available menu selections for each position CAUTION Changing the default menu setup with the Custom menu feature may change the setup and operation proc...

Page 78: ... Decimal Point menu SCALE Scale Set to show Scale menu CAL Calibrate Set to show Calibrate menu T BASE Time base Set to show Time Base menu T FACTR Total conversion factor Set to show Total Conversion Factor menu T RESET Total reset Set to show Total Reset menu GTFACTR Grand total conversion factor Set to show Grand Total Conversion Fac tor menu GTRESET Grand total reset Set to show Grand Total Re...

Page 79: ...d menu SETUP Setup Set to show Setup menu ADVANCE Advance Set to show Advanced menu SYSTEM System Set to show System menu System SYSTEM The system function is used to set the real time clock set daily data log times enable disable the backlight access analog output controls used in troubleshooting store restore and backup restore feature enable disable the battery power alert symbol on the display...

Page 80: ...the date and time Figure 15 Date Display Example The above display example shows the date to be June 27 at 14 hours 32 minutes and 36 seconds The display date will toggle with the year The year month day hour and minute may all be set by the user The real time clock will need to be reset if external power and battery power are lost Changing the time hours and minutes will reset the seconds clock t...

Page 81: ...otalizer Instruction Manual 81 Data Log Setup DATALOG The Data Log menu is used to setup and enable the data log functions The meter may contain up to 1024 records each containing date time rate total grand total and log number ...

Page 82: ...log time desired enable a log and set the log time for the hours and minutes the log is to be recorded The time is set in real time based on the real time clock setup The Log Time feature will roll over deleting the oldest data logs in blocks of 8 when the log is full and new logs must be recorded This makes it the most useful for long term data logging Interval Setup INTERVL The Interval menu set...

Page 83: ...ation Once the log records are displayed use the Up and Right arrows to change the log entry being viewed The Enter key changes the displayed information for the same log Backlight BAKLITE The Backlight menu is used to enable or disable the backlight This feature is particularly important for the battery powered models with momentary backlight This feature is not available for models with a loop o...

Page 84: ...Non Resettable Grand Total described on page 75 The default feature deflt restores all parameters to the factory default values Factory default reset does not change the saved backup restore settings override passwords or edit parameters locked by a permanent non resettable grand total See Non Resettable Grand Total as described on page 75 Battery Power Symbol Alert BAT SYM The Battery Power Symbo...

Page 85: ... followed by power loss This prevents the batter indicator from appearing at all times for a primarily battery powered application The battery symbol will flash in a low battery condition regardless of the setting of this parameter Information INFO The Information menu is part of the System features menu It shows software identification number version number and extended model number To view this ...

Page 86: ...s RTU option When using more than one meter in a multi drop mode each meter must be provided with its own unique address The meter address Slave ID may be programmed between 1 and 247 The baud rate may be set to 1 200 2 400 4 800 9 600 19 200 38 400 57 600 or 115 200 bps The transmit delay may be set between 0 and 199 ms The parity can be set to even odd or none with 1 or 2 stop bits Refer to the ...

Page 87: ...ode may be used to reduce power consumption and increase battery life when the meter is not in use It may take up to 3 seconds for the meter to enter standby mode after confirming the flashing display with the Enter button Wakeup the Meter WAKEUP To bring the meter out of standby mode press any button and Wakeup WAKEUP will flash If using Through Glass buttons it may be required to hold the button...

Page 88: ...s Reset to reset the total or values displayed in the bottom display grand total max or min Press Enter after Reset to confirm the reset Press Display when in Run mode to display the grand total again to display the maximum and again to display the min imum reading since last reset These displays will time out in 12 seconds or press Display until total is displayed in the lower display Press Enter...

Page 89: ...wer right of the display Only the MENU button is monitored in this mode To activate the Through Glass buttons press and hold the menu button for up to five seconds The display will read AWAKE and the Through Glass buttons will be fully enabled Through Glass Disabled Mode When the cover is removed the four mechanical buttons located next to the sensors may be used The sensors are disabled when a me...

Page 90: ...d to prevent tampering If the cover has not been installed and secured tightly it may take a moment for the Through Glass buttons to properly self calibrate when the cover is tightened After all connections have been completed and verified connect the ribbon cable to the display module fasten the display module to the base install enclosure cover and then apply power Through Glass Button Equalize ...

Page 91: ... mode Note If the Display menu has been setup to display the grand total on the bottom display pressing the Up Display button will display the maximum and minimum readings followed by the total Max Min Readings MAXIMUM MINIMUM The maximum and minimum peak valley readings reached by the rate are stored in the meter since the last reset or power up The meter shows MAXIMUM or MINIMUM to differentiate...

Page 92: ...n While grand total is being displayed press the Reset button Confirm the reset with the Enter button Resetting Max Min Readings RESET MAXIMUM MINIMUM The maximum and minimum readings may be reset by pressing the Reset button while displaying either the maximum or minimum The display will show RESET to verify the reset of maximum or minimum value The maximum and minimum must be reset individually ...

Page 93: ...Base Tbase Second Rate Unit RateU Gallons second Total Unit Tot U Gallons Total Multiplier Nmult x1 Grand Total Unit GtotU Gallons Grand Total Multiplier Nmult x1 Rate Decimal Point 1111 1 1 place Total Decimal Point 111111 1 1 place Grand Total Decimal Point 111111 1 1 place Total Conversion Factor TotCF N A Only valid with custom units Grand Total Conversion Factor grtCF N A Only valid with cust...

Page 94: ...l1 0000 0 N A Scale Cal Input 2 Inpt2 1000 N A Scale Cal Display 1 Dspl2 1000 0 N A Parameter Lock Password PASS 00000 unlocked Total Reset Password PASS T 00000 unlocked Grand Total Reset Password PASS GT 00000 unlocked Output 1 OUT 1 Off Output 2 OUT 2 Off Low Gate LO GATE 1 High Gate HI GATE 2 Filter FILTER High Speed Cutoff CUTOFF 0 disabled Battery Symbol BaT SYM Disabled Modbus Slave ID sLvI...

Page 95: ...tion Sunlight can interfere with the sensors It is recommended to shield the window while operating the buttons by standing so as to block direct sunlight Rate display unsteady Increase low gate setting in Advanced menu Meter displays error message during calibration eRRORSpan Verify minimum input span requirements Meter flashes 99999 Check input signal is within scaled range of 99999 Display stuc...

Page 96: ...YPP6830 Pulse Input Rate Totalizer Instruction Manual 96 MOUNTING DIMENSIONS All units inches mm Figure 16 Enclosure Dimensions Front View ...

Page 97: ...YPP6830 Pulse Input Rate Totalizer Instruction Manual 97 3 35 85 0 4 15 105 5 3 22 81 9 4 86 123 5 Figure 17 Enclosure Dimensions Side Cross Section View ...

Page 98: ... Cycle Rate Total Grand Total and Max Min on Lower Display While in Run Mode pressing Display will cycle the rate total grand total and max min display In this mode the display will show the rate total grand total maximum or minimum values since last reset when they are not selected as the top or bottom display The grand total max or min will display for 10 seconds Press Enter while displaying the...

Page 99: ...ston Chester CH4 9JN England EC Type Examination Certificate Sira 13ATEX1121X Quality Assurance Notification No ITS12ATEXQ7640 Compliance with Standards Product Markings EN 60079 0 2009 II 2 G D EN 60079 1 2007 Ex d IIC T6 Gb EN 60079 31 2008 Ex tb IIIC T85 C Db IP68 EN 61326 2006 Tamb 40 C to 75 C IEC 61010 1 2010 EN 61010 1 2010 including Group and National Differences as they apply for AU CA US...

Page 100: ...YPP6830 Pulse Input Rate Totalizer Instruction Manual LIM6830YK_C SFT050 Ver 3 010 up 10 13 ...

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