background image

 

This  action  dilutes  the  concentrated 
solution  back  to  the  same  concentration 
level  as  it  was  when  the  cycle  began.  
The  dilute  solution  gathers  in  the 

Absorber  sump  before  being  pumped 
back  into  the  Generators  to  start  the 
cycle anew. 

 

 

 

 

Fig. 1 

– DOUBLE-EFFECT ABSORPTION CYCLE 

(COOLING) 

 
 
 

HEATING OPERATION 

 

High-Temperature Generator 

(HGE) 

Dilute  lithium  bromide  solution  is  heated 
in  the  HGE  by  the  gas  burner  in  the 
same  manner  as  in  the  cooling  cycle.  
The  solution  boils  vigorously,  releasing 
superheated 

refrigerant 

vapor 

and 

leaving  a  more  concentrated  solution.  
The  refrigerant  vapor  flows  through  a 
changeover  valve  into  the  Evaporator 
section.  The concentrated solution flows 
through  another  changeover  valve  into 
the Absorber sump. 

Low-Temperature Generator 

(LGE) 

Although  solution  does  flow  through  the 
LGE,  since  the  superheated  refrigerant 
vapor  is  not  flowing  in  any  meaningful 
amount  through  the  LGE,  the  solution 
does  not  release  any  refrigerant  vapor 
and  the  solution  simply  flows  back  into 
the  Absorber  sump  in  essentially  a  still-
diluted  state.    The  lack  of  this  generator 
operation  in  heating  mode  is  why  the 
heating capacity is lower than the cooling 
capacity in these chiller-heaters. 

Summary of Contents for AROACE CH-MG150

Page 1: ...ty of this or any other equipment CONTENTS GENERAL Page ABSORPTION PRINCIPLE 2 COOLING OPERATION 3 HEATING OPERATION 4 CONTROLS GENERAL INFORMATION 5 CONTROL ADJUSTMENTS 8 CONTROL SEQUENCE 12 OPERATIO...

Page 2: ...ING INSTRUCTIONS may affect the equipment performance and product Warranty If the equipment does not operate as expected check the Troubleshooting Guide in these instructions BEFORE calling your Yazak...

Page 3: ...bundle The heat absorbed by the cooling water is rejected to a cooling tower or alternative system The liquid refrigerant that drips off the tubing bundle joins the liquid refrigerant that resulted f...

Page 4: ...ed refrigerant vapor and leaving a more concentrated solution The refrigerant vapor flows through a changeover valve into the Evaporator section The concentrated solution flows through another changeo...

Page 5: ...back to the same concentration level as when it started the cycle Absorber ABS Liquid refrigerant that condensed on the outer surface of the Evaporator tubing bundle drips into the Absorber sump Conce...

Page 6: ...ed manner by Building Automation Systems BAS BMS when Remote Operation is engaged Additional controls and interlocks may be required in some instances These controls and their functions can be explain...

Page 7: ...er has been set up at the factory and SHOULD NOT BE ADJUSTED Universal replacements are NOT recommended Only use OEM parts for the solution pump and controller Fig 5 Hitachi VFD Controller Control Pan...

Page 8: ...control box for troubleshooting observe all safety warnings on the chiller heater and in these instructions Only qualified and trained personnel should have access to the live electrical parts inside...

Page 9: ...tioned to the left whenever the unit is to be in normal operating condition Position this switch to the right when adjusting the burner Position this switch to the middle when the unit is to sit dorma...

Page 10: ...ard CAT5 cable one was provided from the factory connect the ACT5 to the Main CPU Board located in the upper right of the control box There is a jack in the upper middle of the CPU Board See Figure 8...

Page 11: ...board could result To engage Economy Mode close a circuit between TB1 75 and TB1 76 When that circuit is closed the Main CPU Board logic will automatically apply a modifier to the temperature set poi...

Page 12: ...tant that the chiller heater have control over the pumps to allow for controlled shut down under normal and abnormal conditions Running the chilled water pump at all times is discouraged as the chille...

Page 13: ...e Absorber and Condenser tubing bundles 4 When two or more absorption chiller heaters are installed in parallel set all units to the same operating mode HEATING 1 Select ON on the DIRECT OPERATION sec...

Page 14: ...epare the unit for long term shutdown Without running in Heat mode some water will be trapped in upper portions of the chiller heater and could potentially damage the unit should it freeze in the wint...

Page 15: ...lves are referred to as Service Valve A upper and Service Valve B lower Refer to Fig 4 for detail on where these valves are located at the front of the unit The evacuation service valves are back seat...

Page 16: ...well on a vessel as large as the chiller heater vacuum section Just because the vacuum pump has stopped producing bubbles in the water bucket does NOT mean the vacuum level is adequate A digital vacu...

Page 17: ...to help prevent potential tube damage during freezing conditions TROUBLESHOOTING SYMPTOM Chiller Heater does not operate Possible Cause REMEDY No High Voltage Check the LED for the Power indication o...

Page 18: ...umn An O mark indicates the potential issue should this line item go out of acceptable range 2 When water temperature rises above 104 F 40 C the tendency for corrosion rises remarkably As such there m...

Page 19: ...e GP sensor reads above 252 F 122 C in heating mode 27 Chilled water flow switch error Flow Switch FS1 is open when it should be closed 28 Cooling water flow switch error Optional cooling water Flow S...

Page 20: ...EMS INC 701 E PLANO PKWY SUITE 305 PLANO TEXAS 75074 6700 Phone 469 229 5443 Fax 469 229 5448 Email yazaki yazakienergy com Web www yazakienergy com This symbol on the product s nameplate means it is...

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