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This product is a gas-fired absorption unit which provides 

chilled  water  for  cooling  or  hot  water  for  heating  in  central 
plant-type  air  conditioning  systems.    Units  with  nominal 
refrigeration  capacities  of  150  and  200  tons  are  complete 
with operating and safety controls.  The chiller-heater is fitted 
with  a  low  NOx  burner,  automatic  spark  ignition  systems, 
power combustion blower and proportional firing control. 

When  this  equipment  has  been  applied  correctly, 

installed  in  accordance  with  Yazaki  INSTALLATION 
INSTRUCTIONS  (supplied  with  the  chiller-heater),  and  with 
proper  maintenance  on  the  chiller-heater  itself  and 
accompanying support items such as pumps, cooling tower, 
etc., it can provide many years of trouble free operation. 

 

GENERAL 

 
These  instructions  are  intended  to 

acquaint  the  Owner/End  User  with  the 
operation  and  general  maintenance 
requirements 

of 

Yazaki 

Gas-Fired 

Double-Effect  Absorption  Chiller-Heater 
units. 

Please  read  ALL  instructions  carefully 

and  observe  precautions.    Failure  to 
operate  and  properly  maintain  this 
equipment  in  accordance  with  the 

OPERATING 

INSTRUCTIONS 

may 

affect  the  equipment  performance  and 
product Warranty. 

If  the  equipment  does  not  operate  as 

expected,  check  the  Troubleshooting 
Guide  in  these  instructions  BEFORE 
calling  your  Yazaki  Authorized  Service 
Provider 

(ASP)

.    This  approach  will  not 

only  save  cost  but  also  helps  to  avoid 
any unnecessary down time. 

 
 

THE ABSORPTION PRINCIPLE 

 

Yazaki  absorption  chiller-heaters  use 

a  solution  of  lithium  bromide  and  water, 
under  vacuum,  as  the  working  fluid.  
Water  is  the  refrigerant  and  lithium 
bromide is the absorbent.  During cooling 
operation,  refrigerant  liquid  boils  under 
the  influence  of  a  deep  vacuum  in  the 
evaporator  and  creates  a  refrigerating 
effect  which  removes  heat  from  the 
chilled water circuit. 

The  double-effect  absorption  cycle 

has  two  generators 

–  one  heated  by  a 

gas  burner  and  another  heated  by 

superheated  refrigerant  vapor.    The 
resulting refrigerant  is passed through to 
the  condenser,  and  is  then  metered  into 
the evaporator.  Lithium bromide solution 
leaving  the  generators  flows  into  the 
absorber.   

Heat  from  the  cycle  is  removed  by 

cooling 

water 

flowing 

inside 

the 

condenser  and  absorber  tubing  bundles.  
Heat  from  the  cooling  water  is  rejected 
most typically to a cooling tower, but may 
also  be  rejected  by  alternative  methods, 
including ground loops. 

 

Summary of Contents for AROACE CH-MG150

Page 1: ...ty of this or any other equipment CONTENTS GENERAL Page ABSORPTION PRINCIPLE 2 COOLING OPERATION 3 HEATING OPERATION 4 CONTROLS GENERAL INFORMATION 5 CONTROL ADJUSTMENTS 8 CONTROL SEQUENCE 12 OPERATIO...

Page 2: ...ING INSTRUCTIONS may affect the equipment performance and product Warranty If the equipment does not operate as expected check the Troubleshooting Guide in these instructions BEFORE calling your Yazak...

Page 3: ...bundle The heat absorbed by the cooling water is rejected to a cooling tower or alternative system The liquid refrigerant that drips off the tubing bundle joins the liquid refrigerant that resulted f...

Page 4: ...ed refrigerant vapor and leaving a more concentrated solution The refrigerant vapor flows through a changeover valve into the Evaporator section The concentrated solution flows through another changeo...

Page 5: ...back to the same concentration level as when it started the cycle Absorber ABS Liquid refrigerant that condensed on the outer surface of the Evaporator tubing bundle drips into the Absorber sump Conce...

Page 6: ...ed manner by Building Automation Systems BAS BMS when Remote Operation is engaged Additional controls and interlocks may be required in some instances These controls and their functions can be explain...

Page 7: ...er has been set up at the factory and SHOULD NOT BE ADJUSTED Universal replacements are NOT recommended Only use OEM parts for the solution pump and controller Fig 5 Hitachi VFD Controller Control Pan...

Page 8: ...control box for troubleshooting observe all safety warnings on the chiller heater and in these instructions Only qualified and trained personnel should have access to the live electrical parts inside...

Page 9: ...tioned to the left whenever the unit is to be in normal operating condition Position this switch to the right when adjusting the burner Position this switch to the middle when the unit is to sit dorma...

Page 10: ...ard CAT5 cable one was provided from the factory connect the ACT5 to the Main CPU Board located in the upper right of the control box There is a jack in the upper middle of the CPU Board See Figure 8...

Page 11: ...board could result To engage Economy Mode close a circuit between TB1 75 and TB1 76 When that circuit is closed the Main CPU Board logic will automatically apply a modifier to the temperature set poi...

Page 12: ...tant that the chiller heater have control over the pumps to allow for controlled shut down under normal and abnormal conditions Running the chilled water pump at all times is discouraged as the chille...

Page 13: ...e Absorber and Condenser tubing bundles 4 When two or more absorption chiller heaters are installed in parallel set all units to the same operating mode HEATING 1 Select ON on the DIRECT OPERATION sec...

Page 14: ...epare the unit for long term shutdown Without running in Heat mode some water will be trapped in upper portions of the chiller heater and could potentially damage the unit should it freeze in the wint...

Page 15: ...lves are referred to as Service Valve A upper and Service Valve B lower Refer to Fig 4 for detail on where these valves are located at the front of the unit The evacuation service valves are back seat...

Page 16: ...well on a vessel as large as the chiller heater vacuum section Just because the vacuum pump has stopped producing bubbles in the water bucket does NOT mean the vacuum level is adequate A digital vacu...

Page 17: ...to help prevent potential tube damage during freezing conditions TROUBLESHOOTING SYMPTOM Chiller Heater does not operate Possible Cause REMEDY No High Voltage Check the LED for the Power indication o...

Page 18: ...umn An O mark indicates the potential issue should this line item go out of acceptable range 2 When water temperature rises above 104 F 40 C the tendency for corrosion rises remarkably As such there m...

Page 19: ...e GP sensor reads above 252 F 122 C in heating mode 27 Chilled water flow switch error Flow Switch FS1 is open when it should be closed 28 Cooling water flow switch error Optional cooling water Flow S...

Page 20: ...EMS INC 701 E PLANO PKWY SUITE 305 PLANO TEXAS 75074 6700 Phone 469 229 5443 Fax 469 229 5448 Email yazaki yazakienergy com Web www yazakienergy com This symbol on the product s nameplate means it is...

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