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COOLING OPERATION 

 

High-Temperature Generator 

(HGE) 

The  gas  burner  heats  a  dilute  lithium 

bromide 

solution 

in 

the 

High-

Temperature  Generator  resulting  in  a 
release of superheated refrigerant vapor.  
The  dilute  solution  becomes  more 
concentrated 

due 

to 

this 

release.  

Gravity, 

temperature, 

and 

pressure 

differences  push  the  more  concentrated 
solution  through  Heat  Exchangers  to 
recycle  heat  before  the  concentrated 
solution is sent to the Absorber 

(ABS)

After 

release, 

the 

superheated 

refrigerant  vapor  flows  through  the  Low-
Temperature  Generator 

(LGE) 

tubing 

bundle and is used as the heat source for 
the dilute solution that the LGE contains.  
Most,  if  not  all,  of  the  refrigerant  vapor 
will  condense  into  liquid  refrigerant 
during  this  process.    Ultimately,  this 
tubing  dumps  the  liquid  refrigerant  into 
the Condenser 

(COND)

 

Low-Temperature Generator 

(LGE) 

After 

release, 

the 

superheated 

refrigerant  vapor  heats  dilute  lithium 
bromide solution in the Low-Temperature 
Generator.    The  refrigerant  vapor 
liberated from this solution flows into the 
Condenser  while  the  lithium  bromide 
solution  becomes  more  concentrated.  
Gravity, 

temperature, 

and 

pressure 

differences  push  this  more  concentrated 
solution  through  Heat  Exchangers  to 
recycle  heat  before  the  concentrated 
solution is sent to the Absorber. 

 

Condenser 

(COND) 

In  the  Condenser,  refrigerant  vapor  is 

condensed  on  the  outer  surface  of  the 
condenser tubing bundle.  Latent  heat  is 
removed  by  the  cooling  water  that  flows 
inside  this  tubing  bundle.    The  heat 
absorbed by the cooling water is rejected 
to  a  cooling  tower  or  alternative  system.  

The  liquid  refrigerant  that  drips  off  the 
tubing  bundle  joins  the  liquid  refrigerant 
that  resulted  from  the  operation  of  the 
LGE  and  accumulates  in  the  condenser 
sump.    Liquid  refrigerant  is  routed  from 
the 

condenser 

sump 

through 

an 

electronic  expansion  valve  which  meters 
the  liquid  refrigerant  as  required  into  the 
Evaporator 

(EVA)

 

Evaporator 

(EVA) 

In  the  Evaporator,  liquid  refrigerant  is 

exposed  to  a  substantially  deeper 
vacuum than in the Condenser due to the 
influence  of  the  Absorber.    As  the  liquid 
refrigerant  flows  over  the  surface  of  the 
Evaporator  tubing  bundle,  it  boils  and 
removes  heat  from  the  chilled  water 
flowing  inside  the  Evaporator  tubing 
bundle.    The  heat  removed  from  the 
chilled  water  circuit  is equal  to  the  latent 
heat of the refrigerant, roughly 1000 BTU 
per pound of liquid refrigerant boiling into 
refrigerant vapor. 

 

Absorber 

(ABS) 

The  Evaporator  and  the  Absorber 

share  the  same  space.    A  deep  vacuum 
in the ABS is maintained by the affinity of 
the  concentrated  solution  for  refrigerant 
vapor.    The  concentrated  solution  flows 
over  the  outside  of  the  Absorber  tubing 
bundle  where  it  is  cooled  by  the  cooling 
water  flowing  inside  the  Absorber  tubing 
bundle.   When the concentrated solution 
is  cooled,  it  develops  an  even  greater 
affinity  for  the  refrigerant  vapor.    The 
heat  absorbed  by  the  cooling  water  is 
rejected  to  a  cooling  tower  or  alternative 
system. 

The  deep  level  of  vacuum  in  the  ABS 

section is maintained by the action of the 
concentrated  solution  absorbing  the 
refrigerant  vapor  that  is  being  generated 
by  the  EVA  during  its  normal  operation.  

Summary of Contents for AROACE CH-MG150

Page 1: ...ty of this or any other equipment CONTENTS GENERAL Page ABSORPTION PRINCIPLE 2 COOLING OPERATION 3 HEATING OPERATION 4 CONTROLS GENERAL INFORMATION 5 CONTROL ADJUSTMENTS 8 CONTROL SEQUENCE 12 OPERATIO...

Page 2: ...ING INSTRUCTIONS may affect the equipment performance and product Warranty If the equipment does not operate as expected check the Troubleshooting Guide in these instructions BEFORE calling your Yazak...

Page 3: ...bundle The heat absorbed by the cooling water is rejected to a cooling tower or alternative system The liquid refrigerant that drips off the tubing bundle joins the liquid refrigerant that resulted f...

Page 4: ...ed refrigerant vapor and leaving a more concentrated solution The refrigerant vapor flows through a changeover valve into the Evaporator section The concentrated solution flows through another changeo...

Page 5: ...back to the same concentration level as when it started the cycle Absorber ABS Liquid refrigerant that condensed on the outer surface of the Evaporator tubing bundle drips into the Absorber sump Conce...

Page 6: ...ed manner by Building Automation Systems BAS BMS when Remote Operation is engaged Additional controls and interlocks may be required in some instances These controls and their functions can be explain...

Page 7: ...er has been set up at the factory and SHOULD NOT BE ADJUSTED Universal replacements are NOT recommended Only use OEM parts for the solution pump and controller Fig 5 Hitachi VFD Controller Control Pan...

Page 8: ...control box for troubleshooting observe all safety warnings on the chiller heater and in these instructions Only qualified and trained personnel should have access to the live electrical parts inside...

Page 9: ...tioned to the left whenever the unit is to be in normal operating condition Position this switch to the right when adjusting the burner Position this switch to the middle when the unit is to sit dorma...

Page 10: ...ard CAT5 cable one was provided from the factory connect the ACT5 to the Main CPU Board located in the upper right of the control box There is a jack in the upper middle of the CPU Board See Figure 8...

Page 11: ...board could result To engage Economy Mode close a circuit between TB1 75 and TB1 76 When that circuit is closed the Main CPU Board logic will automatically apply a modifier to the temperature set poi...

Page 12: ...tant that the chiller heater have control over the pumps to allow for controlled shut down under normal and abnormal conditions Running the chilled water pump at all times is discouraged as the chille...

Page 13: ...e Absorber and Condenser tubing bundles 4 When two or more absorption chiller heaters are installed in parallel set all units to the same operating mode HEATING 1 Select ON on the DIRECT OPERATION sec...

Page 14: ...epare the unit for long term shutdown Without running in Heat mode some water will be trapped in upper portions of the chiller heater and could potentially damage the unit should it freeze in the wint...

Page 15: ...lves are referred to as Service Valve A upper and Service Valve B lower Refer to Fig 4 for detail on where these valves are located at the front of the unit The evacuation service valves are back seat...

Page 16: ...well on a vessel as large as the chiller heater vacuum section Just because the vacuum pump has stopped producing bubbles in the water bucket does NOT mean the vacuum level is adequate A digital vacu...

Page 17: ...to help prevent potential tube damage during freezing conditions TROUBLESHOOTING SYMPTOM Chiller Heater does not operate Possible Cause REMEDY No High Voltage Check the LED for the Power indication o...

Page 18: ...umn An O mark indicates the potential issue should this line item go out of acceptable range 2 When water temperature rises above 104 F 40 C the tendency for corrosion rises remarkably As such there m...

Page 19: ...e GP sensor reads above 252 F 122 C in heating mode 27 Chilled water flow switch error Flow Switch FS1 is open when it should be closed 28 Cooling water flow switch error Optional cooling water Flow S...

Page 20: ...EMS INC 701 E PLANO PKWY SUITE 305 PLANO TEXAS 75074 6700 Phone 469 229 5443 Fax 469 229 5448 Email yazaki yazakienergy com Web www yazakienergy com This symbol on the product s nameplate means it is...

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