background image

 

13 

 

OPERATION

 

 
 

COOLING 

 

1. 

Select 

“ON” 

on 

the 

DIRECT 

OPERATION  section  of  the  control 
panel. 

2. 

Select  “COOLING”  on  the  MODE 

SELECT section of the control panel. 

Cooling operation will commence after 

all  self-check  functions  have  completed.  
This can take as long as 5 minutes so do 
not be alarmed if the unit does not seem 
to  respond  immediately.    If  the  unit  is 
being  switched  over  from  HEATING 
mode,  there  is  an  enforced  30-minute 
delay period before COOLING mode will 
engage. 

 

PRECAUTIONS 

 

1. 

Ensure  that  all  AUTO-OFF-MANUAL 
switches  for  external  pumps  and  the 
cooling tower fan are set in the AUTO 
position during normal operation.  The 
chiller-heater 

is 

designed 

to 

automatically  control  the  chilled/hot 
water  pump,  cooling  water  pump,  and 
cooling  tower  fan  signals  as  it 
requires. 

2. 

At  the  beginning  of  the  cooling 
season,  clean  and  refill  the  cooling 
tower  with  fresh  water.    Check 
strainers  for  debris  and  spray  nozzles 
for proper operation. 

3. 

During the heating season, the cooling 
tower  and  cooling  water  circuit  should 
be  drained  in  order  to  help  prevent 
freezing  and  scaling  in  the  Absorber 
and Condenser tubing bundles. 

4. 

When  two  or  more  absorption  chiller-
heaters are installed in parallel, set all 
units to the same operating mode. 

HEATING 

 
1. 

Select 

“ON” 

on 

the 

DIRECT 

OPERATION  section  of  the  control 
panel. 

2. 

Select  “HEATING”  on  the  MODE 

SELECT section of the control panel. 

Heating operation will commence after 

all  self-check  functions  have  completed.  
This can take as long as 5 minutes so do 
not be alarmed if the unit does not seem 
to  respond  immediately.    If  the  unit  is 
being  switched  over  from  COOLING 
mode,  there  is  an  enforced  30-minute 
delay  period  before  HEATING  mode  will 
engage. 

 

REMOTE CONTROL 

 

In  order  to  respond  to  BMS  signals, 

the  chiller-heater  must  be  set  to  remote 
operation.    Simply  press  the  “REMOTE” 
button  on  the  REMOTE  OPERATION 
section  of  the  control  panel.    The  LED 
will  illuminate  on  the  “REMOTE”  button 
to  indicate  remote  operation  has  been 
engaged. 

 

SAFETY CONTROLS 

 

Safety  and  limit  controls  monitor 

critical operating conditions in the chiller-
heater and may shut down the unit when 
abnormal  conditions  occur.    Not  all 
abnormal  conditions  are  harmful  to  the 
chiller-heater, 

therefore, 

the 

chiller-

heater  may  not  always  shut  down  when 
an error code is displayed. 

An Error Code will be displayed when 

an abnormal condition arises.  This error 

Summary of Contents for AROACE CH-MG150

Page 1: ...ty of this or any other equipment CONTENTS GENERAL Page ABSORPTION PRINCIPLE 2 COOLING OPERATION 3 HEATING OPERATION 4 CONTROLS GENERAL INFORMATION 5 CONTROL ADJUSTMENTS 8 CONTROL SEQUENCE 12 OPERATIO...

Page 2: ...ING INSTRUCTIONS may affect the equipment performance and product Warranty If the equipment does not operate as expected check the Troubleshooting Guide in these instructions BEFORE calling your Yazak...

Page 3: ...bundle The heat absorbed by the cooling water is rejected to a cooling tower or alternative system The liquid refrigerant that drips off the tubing bundle joins the liquid refrigerant that resulted f...

Page 4: ...ed refrigerant vapor and leaving a more concentrated solution The refrigerant vapor flows through a changeover valve into the Evaporator section The concentrated solution flows through another changeo...

Page 5: ...back to the same concentration level as when it started the cycle Absorber ABS Liquid refrigerant that condensed on the outer surface of the Evaporator tubing bundle drips into the Absorber sump Conce...

Page 6: ...ed manner by Building Automation Systems BAS BMS when Remote Operation is engaged Additional controls and interlocks may be required in some instances These controls and their functions can be explain...

Page 7: ...er has been set up at the factory and SHOULD NOT BE ADJUSTED Universal replacements are NOT recommended Only use OEM parts for the solution pump and controller Fig 5 Hitachi VFD Controller Control Pan...

Page 8: ...control box for troubleshooting observe all safety warnings on the chiller heater and in these instructions Only qualified and trained personnel should have access to the live electrical parts inside...

Page 9: ...tioned to the left whenever the unit is to be in normal operating condition Position this switch to the right when adjusting the burner Position this switch to the middle when the unit is to sit dorma...

Page 10: ...ard CAT5 cable one was provided from the factory connect the ACT5 to the Main CPU Board located in the upper right of the control box There is a jack in the upper middle of the CPU Board See Figure 8...

Page 11: ...board could result To engage Economy Mode close a circuit between TB1 75 and TB1 76 When that circuit is closed the Main CPU Board logic will automatically apply a modifier to the temperature set poi...

Page 12: ...tant that the chiller heater have control over the pumps to allow for controlled shut down under normal and abnormal conditions Running the chilled water pump at all times is discouraged as the chille...

Page 13: ...e Absorber and Condenser tubing bundles 4 When two or more absorption chiller heaters are installed in parallel set all units to the same operating mode HEATING 1 Select ON on the DIRECT OPERATION sec...

Page 14: ...epare the unit for long term shutdown Without running in Heat mode some water will be trapped in upper portions of the chiller heater and could potentially damage the unit should it freeze in the wint...

Page 15: ...lves are referred to as Service Valve A upper and Service Valve B lower Refer to Fig 4 for detail on where these valves are located at the front of the unit The evacuation service valves are back seat...

Page 16: ...well on a vessel as large as the chiller heater vacuum section Just because the vacuum pump has stopped producing bubbles in the water bucket does NOT mean the vacuum level is adequate A digital vacu...

Page 17: ...to help prevent potential tube damage during freezing conditions TROUBLESHOOTING SYMPTOM Chiller Heater does not operate Possible Cause REMEDY No High Voltage Check the LED for the Power indication o...

Page 18: ...umn An O mark indicates the potential issue should this line item go out of acceptable range 2 When water temperature rises above 104 F 40 C the tendency for corrosion rises remarkably As such there m...

Page 19: ...e GP sensor reads above 252 F 122 C in heating mode 27 Chilled water flow switch error Flow Switch FS1 is open when it should be closed 28 Cooling water flow switch error Optional cooling water Flow S...

Page 20: ...EMS INC 701 E PLANO PKWY SUITE 305 PLANO TEXAS 75074 6700 Phone 469 229 5443 Fax 469 229 5448 Email yazaki yazakienergy com Web www yazakienergy com This symbol on the product s nameplate means it is...

Reviews: