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19 

 

ERROR CODES 

Error 
Code 

Error Description 

Notes 

DCP power error 

Remote monitoring package has lost power. 

DCP communication line short 

Power available to the remote monitoring package but communication line is shorted. 

DCP communication line noise 

Remote monitoring package cannot communicate with the chiller-heater. 

Accessory error 

Optional fire safety shutdown has been enacted. 

Chilled/hot water pump interlock 
error 

Voltage signal from terminal CM2 in the junction box is not returning to terminal 3 in the 
junction box. 

Cooling water pump interlock 
error 

Voltage signal from terminal CM2 in the junction box is not returning to terminal 4 in the 
junction box. 

Cooling tower fan interlock error 

Voltage signal from terminal CM2 in the junction box is not returning to terminal 5 in the 
junction box. 

Solution pump error 

Solution pump VFD is reporting alarm status. 

Generator (HGE) over heat error 

GP sensor indicates 325°F (163°C) or greater.  Reset allowed when GP sensor reads below 
302°F (150°C). 

10 

Generator (HGE) temp error 

GPSC or GPSH manual limit switch open when it should be closed. 

12 

Generator (HGE) solution level 
error 

Generator level switch has opened when it should be closed.  Ignored for first 10 minutes 
of burner operation. 

13 

WTO sensor error 

WTO sensor reads below 14°F (-10°C) or above 212°F (100°C). 

16 

Flow switch error (FS1) 

FS1 did not open after "P" dry contacts opened.  FS1 assumed stuck closed. 

18 

Seismic switch error 

Seismic switch is open when it should be closed. 

19 

Generator (HGE) over heat alarm 

The Generator temperature or HPS pressure reading has been unusually elevated for 30 
consecutive minutes, but has not reached 325°F (163°C). 

20 

Cooling water scale alarm 

The temperature rise through the cooling water circuit is less than expected. 

21 

Cooling water scale error 

The temperature rise through the cooling water circuit is less than expected to the point 
of potentially damaging the chiller-heater. 

24 

Freeze protection error 

Freeze protection logic steps have been ineffective. 

25 

High cooling water temperature 

Cooling water above acceptable temperatures:  CTI above 95°F (35°C) and/or CTO above 
108°F (42°C) for 3 consecutive minutes. 

26 

Generator (HGE) over heat in 
heating mode 

GP sensor reads above 252°F (122°C) in heating mode. 

27 

Chilled water flow switch error 

Flow Switch FS1 is open when it should be closed.  

28 

Cooling water flow switch error 

Optional cooling water Flow Switch (FS2) is open when it should be closed. 

29 

CTO sensor error 

CTO sensor reads below 14°F (-10°C) or above 212°F (100°C).  Ignored for first 10 minutes 
of P2 operation. 

30 

Exhaust gas temperature error 

EXH sensor reads above 446°F (230°C) 

31 

Generator (HGE) pressure error  

HPS indicates a pressure above 750 mmHg for 10 consecutive seconds.  Reset allowed 
when pressure falls below 550 mmHg. 

32 

GP sensor error 

GP sensor reads above 446°F (230°C) 

33 

CTI sensor error 

CTI sensor reads below 14°F (-10°C) or above 212°F (100°C).  Ignored for first 10 minutes 
of P2 operation. 

35 

Aspirator and exhaust fan error 

The small exhaust fan in the control box has failed or is unable to cool the box properly. 

36 

CND sensor error 

CND sensor reads below 14°F (-10°C) or above 212°F (100°C). 

40 

Loss of cooling capacity 

LT temperature reading has not fallen below 59°F (15°C) within 30 minutes. 

43 

Low cooling water temperature 

CTI sensor reads below 46.4°F (8°C) at start of operation, or has dropped below this limit 
for 2 consecutive minutes during operation. 

44 

Changeover valve error 

Changeover valve end switch has not closed within 22 seconds. 

52 

Combustion system error 

Burner control indicates alarm status.  This incorporates all burner limits including air 
pressure switch, gas pressure switches, and flame safeties. 

72 

LT sensor error 

LT sensor reads below 14°F (-10°C) or above 212°F (100°C). 

77 

Generator (HGE) pressure sensor 
error 

HPS output below 0.5vdc for 30 consecutive seconds, OR correlation of HPS pressure 
reading disagrees with GP senor reading after 10 minutes while GP sensor reads above 
212°F (100°C). 

88 

Corpus pressure error 

HPS pressure reads above typical atmospheric pressure.  Chiller-heater requires tubing 
inspection to check for tubing breech. 

93 

Model setting error 

Configuration and options do not match the model selected in ACT5 Unit Data Set. 

94 

Check mode neglect 

Unit left in test mode without interaction longer than 30 minutes. 

95 

Data initial clear 

CPU board requires reboot or replacement. 

96 

Extended Error Code Alert 

An error code number beyond 99 exists.   

101 

WTI sensor error 

WTI sensor reads below 14°F (-10°C) or above 212°F (100°C). 

105 

Low chilled/hot water temp alert 

WTO sensor reads below 35.6°F (2°C). 

Table 2 

– Error Codes 

 

Summary of Contents for AROACE CH-MG150

Page 1: ...ty of this or any other equipment CONTENTS GENERAL Page ABSORPTION PRINCIPLE 2 COOLING OPERATION 3 HEATING OPERATION 4 CONTROLS GENERAL INFORMATION 5 CONTROL ADJUSTMENTS 8 CONTROL SEQUENCE 12 OPERATIO...

Page 2: ...ING INSTRUCTIONS may affect the equipment performance and product Warranty If the equipment does not operate as expected check the Troubleshooting Guide in these instructions BEFORE calling your Yazak...

Page 3: ...bundle The heat absorbed by the cooling water is rejected to a cooling tower or alternative system The liquid refrigerant that drips off the tubing bundle joins the liquid refrigerant that resulted f...

Page 4: ...ed refrigerant vapor and leaving a more concentrated solution The refrigerant vapor flows through a changeover valve into the Evaporator section The concentrated solution flows through another changeo...

Page 5: ...back to the same concentration level as when it started the cycle Absorber ABS Liquid refrigerant that condensed on the outer surface of the Evaporator tubing bundle drips into the Absorber sump Conce...

Page 6: ...ed manner by Building Automation Systems BAS BMS when Remote Operation is engaged Additional controls and interlocks may be required in some instances These controls and their functions can be explain...

Page 7: ...er has been set up at the factory and SHOULD NOT BE ADJUSTED Universal replacements are NOT recommended Only use OEM parts for the solution pump and controller Fig 5 Hitachi VFD Controller Control Pan...

Page 8: ...control box for troubleshooting observe all safety warnings on the chiller heater and in these instructions Only qualified and trained personnel should have access to the live electrical parts inside...

Page 9: ...tioned to the left whenever the unit is to be in normal operating condition Position this switch to the right when adjusting the burner Position this switch to the middle when the unit is to sit dorma...

Page 10: ...ard CAT5 cable one was provided from the factory connect the ACT5 to the Main CPU Board located in the upper right of the control box There is a jack in the upper middle of the CPU Board See Figure 8...

Page 11: ...board could result To engage Economy Mode close a circuit between TB1 75 and TB1 76 When that circuit is closed the Main CPU Board logic will automatically apply a modifier to the temperature set poi...

Page 12: ...tant that the chiller heater have control over the pumps to allow for controlled shut down under normal and abnormal conditions Running the chilled water pump at all times is discouraged as the chille...

Page 13: ...e Absorber and Condenser tubing bundles 4 When two or more absorption chiller heaters are installed in parallel set all units to the same operating mode HEATING 1 Select ON on the DIRECT OPERATION sec...

Page 14: ...epare the unit for long term shutdown Without running in Heat mode some water will be trapped in upper portions of the chiller heater and could potentially damage the unit should it freeze in the wint...

Page 15: ...lves are referred to as Service Valve A upper and Service Valve B lower Refer to Fig 4 for detail on where these valves are located at the front of the unit The evacuation service valves are back seat...

Page 16: ...well on a vessel as large as the chiller heater vacuum section Just because the vacuum pump has stopped producing bubbles in the water bucket does NOT mean the vacuum level is adequate A digital vacu...

Page 17: ...to help prevent potential tube damage during freezing conditions TROUBLESHOOTING SYMPTOM Chiller Heater does not operate Possible Cause REMEDY No High Voltage Check the LED for the Power indication o...

Page 18: ...umn An O mark indicates the potential issue should this line item go out of acceptable range 2 When water temperature rises above 104 F 40 C the tendency for corrosion rises remarkably As such there m...

Page 19: ...e GP sensor reads above 252 F 122 C in heating mode 27 Chilled water flow switch error Flow Switch FS1 is open when it should be closed 28 Cooling water flow switch error Optional cooling water Flow S...

Page 20: ...EMS INC 701 E PLANO PKWY SUITE 305 PLANO TEXAS 75074 6700 Phone 469 229 5443 Fax 469 229 5448 Email yazaki yazakienergy com Web www yazakienergy com This symbol on the product s nameplate means it is...

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