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YASKAWA VS-616G5 Series Programming Manual Download Page 125

VS-616G5 Programming Manual

125

Main Menu: Auto-Tuning

  <ENTER>

Adaptation to most all 3 phase induction motors manufactured worldwide is possible with the VS-
616G5’s automatic tuning function. Available in both open loop vector and flux vector control modes, 
the inverter asks the user for minimal motor information, then guides the user through a quick, simple 
tuning process. Below is the motor data required for automatic tuning in the quick-start mode:  

After scrolling through tuning parameters using the 

∧

 key, depress the Run key to begin auto-tuning. 

During tuning, “Tune Proceeding” flashes on the digital operator display. After complete, “Tune Suc-
cessful” is displayed.

Note:

If the Stop key is depressed during tuning, auto-tuning is interrupted and the motor coasts to 
stop. The data changed during tuning returns to its original values.

After tuning is complete, depress the Menu key to exit the auto-tuning mode.

 

Motor Rated Voltage

Sets motor rated voltage in VAC.

−

−

Q

Q

Motor Rated Current

Sets motor rated current in A.

−

−

Q

Q

Motor Rated Frequency

Sets motor rated frequency in Hz.

−

−

Q

Q

Motor Rated Speed

Sets motor rated speed in rpm.

−

−

Q

Q

Number of Motor Poles

Sets the number of motor poles.

−

−

Q

Q

Motor Selection

Chooses connected motor as 1st or 2nd motor.

−

−

Q

Q

Section: Auto-Tuning

Auto-Tuning Procedure

Summary of Contents for VS-616G5 Series

Page 1: ...VS 616G5 Series Revision F Programming Manual Constant Torque Inverter with Adaptive Vector Control AVC ...

Page 2: ...ave been preset at the factory Do not change the settings unless required Failure to observe these precautions may result in equipment damage serious personal injury or death NOTICE Printed April 1999 The information contained within this document is the proprietary property of Yaskawa Electric America Inc and may not be copied reproduced or transmitted to other parties without the expressed writt...

Page 3: ...tion 34 C4 Torque Compensation 36 C5 ASR Tuning 37 C6 Carrier Frequency 40 C7 Hunting Prevention 42 C8 Factory Tuning 44 D REFERENCE PARAMETERS 45 D1 Preset References 45 D2 Reference Limit 47 D3 Jump Frequencies 47 D4 Sequence 48 D5 Torque Control 49 E MOTOR PARAMETERS 53 E1 V f Pattern 1 53 E2 Motor 1 Set up 59 E3 Motor 2 Set up 61 E4 Motor 2 V F Pattern 62 E5 Motor 2 Set up 62 F OPTION PARAMETE...

Page 4: ...on Set up 101 L PROTECTION 103 L1 Motor Overload 103 L2 Power Loss Ridethrough 104 L3 Current Limit Stall Prevention 107 L4 Reference Detection 111 L5 Fault Restart 112 L6 Torque Detection 113 L7 Torque Limit 115 L8 Hardware Protection 116 O OPERATOR 120 O1 Monitor Selection 120 O2 Key Selection 122 AUTO TUNING 125 Appendix VS 616G5 PARAMETER LIST 126 Contents ...

Page 5: ...i motor applications Closed Loop V f allows encoder feedback for use with the Volts hertz mode Use the following key to determine which control mode and access level are available for each parameter Q Quick Start Level selected parameters for maintenance level programming B Basic Level selected parameters for basic programming in most applications A Advanced Level all parameters for advanced progr...

Page 6: ...e been added with software ver sion 1110 The part number of the main control printed circuit board on the drive reflects the software version The software version normally increases to a higher number with newer versions Please consult the factory for details PCB Part Number Example ETC615991 S1110 Software version 1110 The VS 616G5 ships preset to open loop vector control quick start access level...

Page 7: ...slip compensation Motor slip Comp B A C4 Torque compensation Torque Comp B A C5 ASR ASR Tuning B A C6 Carrier frequency Carrier Freq BA C7 Hunting prevention Hunting Prev A C8 Factory tuning constant Factory Tuning A D1 Frequency reference value Preset Reference Q A D2 Upper lower limits Reference Limits B D3 Jump frequency Jump Frequencies B D4 Sequence Sequence A D5 Torque reference Torque Contr...

Page 8: ...8 VS 616G5 Programming Manual This page intentionally left blank ...

Page 9: ...ation Only 1 User Program Accesses parameters selected by OEM A2 01 to A2 32 2 Quick Start Level factory default For maintenance level programming 3 Basic Level For basic programming in most applications 4 Advanced Level For advanced programming in special applications A1 02 Control Method Selection Control Method Q Q Q Q Setting Description 0 V f Control For general purpose and multiple motor app...

Page 10: ...tion factory default 1110 User Initialization resets the inverter to user specified initial values To set user specified initial values make all required changes to parameter settings then set O2 03 to 1 The inverter will memorize all current settings as the user specified initial values Up to 50 changed parameters can be stored 2220 2 Wire Initialization terminal 1 becomes FWD run command and ter...

Page 11: ...urce from CP 717 when either CP 916 or CP 216 option cards are installed By depressing the LOCAL REMOTE key on the digital operator the operation mode can be selected as shown below Local Operation according to frequency reference and run command from digital operator Remote Operation according to frequency reference and run command set by B1 01 and B1 02 The digital operator is reset to remote op...

Page 12: ...tion time or install an optional braking transistor and or braking resistor braking transistors are provided as stan dard for units 230V 7 5kW and smaller 460V 15kW and smaller Braking torque without braking resistor approx 20 of motor rated torque with braking option approx 150 of motor rated torque B1 03 Stopping Method Selection Stopping Method Q Q Q Q Setting Description 0 Ramp to stop factory...

Page 13: ...n B2 04 If this value is set to 0 factory default DC injection braking is disabled and the motor coasts to stop When choosing this function note that the actual stop time is the time set in B2 04 multiplied by 10 see Figure 3 above This stopping method is disabled during flux vector control Braking duty cycle should allow excess motor heat to dissipate Run command ON OFF Output frequency Inverter ...

Page 14: ...or control A reverse run disabled setting does not allow a reverse run command from the control circuit termi nal or the digital operator This setting is used in applications where a reverse run command is undesir able B1 04 Prohibition of Reverse Operation Reverse Oper B B B B Setting Description 0 Reverse run enabled factory default 1 Reverse run disabled Output Frequency Coasting Decel Time 1 C...

Page 15: ...een local remote and the inverter is controlled from the digital operator B1 05 Operation Selection at Zero Speed Zero Speed Oper A Setting Description 0 E1 09 disabled run according to frequency reference factory default 1 Baseblock 2 Run at minimum output frequency E1 09 3 Zero speed operation internal speed reference is set to 0 B1 06 Input Scan Time Cntl Input Scans B B B B Setting Description...

Page 16: ...refer ence E1 09 Setting Range 0 to 100 Factory Default 50 DC injection braking current is set as a percentage of inverter rated current In flux vector control mode initial excitation is performed according to the motor no load current set in E2 03 This param eter should not be set unnecessarily high or motor overexcitation may occur B1 08 Run Command Acceptance During Programming RUN CMD at PRG A...

Page 17: ...is disabled Setting Range 0 to 500 Factory Default 0 This parameter allows the magnetizing motor flux to be boosted when starting the motor This parameter will facilitate a quick ramp up of the torque reference and magnetizing current reference to reduce motor slip during start A setting of 100 equals motor no load current E1 09 This flux level will be applied below Minimum Output Frequency E1 09 ...

Page 18: ...0 After power loss and recovery speed search begins to ramp the frequency down from a specified point in order to locate the frequency of the spinning motor During initial speed search the inverter s output cur rent exceeds the speed search detection current level This level is set as a percentage of inverter rated current When the inverter s output current is less than the speed search detection ...

Page 19: ...utput H2 __ 12 can be set to close after the On delay time B4 01 has expired When multi function contact input H1 __ 18 is opened a multi function contact output H2 __ 12 can be set to open after the Off delay time B4 01 has expired This function operates independently of any action the inverter is performing Setting Range 0 0 to 100 0s Factory Default 0 0s Sets the ON delay time in units of 0 1 s...

Page 20: ...ween an actual condition and a desired condition is produced The difference such as that between an actual temperature and setpoint is the error The inverter adjusts its output signal related directly to the error magnitude Integral I The integral action is designed to minimize offset An integrating term is used to observe how long the error condition has existed summing the error over time Once t...

Page 21: ...VS 616G5 Programming Manual 21 Section B Application Parameters Figure 9 PID Block Diagram Figure 9 PID Block Diagram ...

Page 22: ...cuit terminal 16 voltage signal Set reference selection B1 01 to 1 Multi step speed parameters H1 03 to H1 06 Set reference selection B1 01 to 0 combination of multi step speed references and jog frequency reference Detected Value Setting Feedback The control circuit terminal 14 current signal 4 to 20mA or voltage signals 0 to 10V 10 to 10V can be used to set the PID detected value Control circuit...

Page 23: ...chieving the intended value The integral time determines how quickly the integral gain increase is added to the control loop Setting Range 0 0 to 100 0 Factory Default 100 0 The integral limit value eliminates oscillations and improves stability This value is set as a percentage of maximum output frequency E1 04 Setting Range 0 00 to 10 00 seconds Factory Default 0 00 seconds The derivative calcul...

Page 24: ...llations are reduced Then adjust the integral time so that minimal deviation is achieved as quickly as possible without oscillations Finally adjust the derivative time to reduce any overshoot at start up The PID output term for the inverter control can be either negative or positive output B5 06 PID Control Limit PID Limit A A A A B5 07 PID Control Offset PID Offset A A A A B5 08 PID Control Outpu...

Page 25: ...w the B5 13 Feedback Loss Detection Level for the time set by B5 14 Feedback Loss Detection Time B5 10 PID Output Gain 1110 Output Gain A A A A B5 11 PID Output Reverse 1110 Output Rev Sel A A A A Setting Description 0 Zero limit factory default When PID output is negative motor direction is not changed The PID output is limited to 0 1 Reverse When PID output is negative the motor will reverse dir...

Page 26: ...manent magnet motor or a motor with a heavy starting load This pause in acceleration allows the magnets in a perma nent magnet motor to synchronize with the stator field of the motor thus reducing traditionally high starting current Setting Range 0 0 to 400 0Hz Factory Default 0 0Hz Sets the dwell frequency reference during acceleration in units of 0 1Hz Setting Range 0 0 to 10 0s Factory Default ...

Page 27: ...ions by decreasing output voltage energy saving operation is made available Energy saving control is enabled by a multi func tion contact input when control mode selection A1 02 is set to 0 V f Control or 1 V f w PG Fdbk Parameters B8 03 B8 04 and B8 05 are for energy savings in the vector modes B8 01 and B8 02 are only functional in the V f modes via a multi function input command Parameters B8 0...

Page 28: ...Default 0 7 The output voltage during energy saving operation is the product of the normal V f settings El 03 to E1 10 and the energy saving gain The output voltage decreases and recovers according to the Energy Saving Control Time Constant B8 05 As the energy saving gain increases the output voltage increases also Note When the control mode A1 02 3 the default factory setting becomes 1 0 Setting ...

Page 29: ...ble runaway condition Setting Range 0 to 16383 pulses Factory Default 10 pulses Sets zero servo bandwidth in units of one pulse During zero servo control the multi function contact output H2 __ 33 is closed until the number of pulses or bandwidth is completed Then the con tact output opens B9 01 Zero Servo Gain Zero Servo Gain A B9 02 Zero Servo Bandwidth Zero Servo Count A L2 04 Figure 10 Timing ...

Page 30: ...n time sets the time necessary for the output frequency to decelerate from the maximum output frequency to 0Hz C1 01 Acceleration time 1 Accel Time 1 Q Q Q Q C1 02 Deceleration time 1 Decel Time 1 Q Q Q Q C1 03 Acceleration time 2 Accel Time 2 B B B B C1 04 Deceleration time 2 Decel Time 2 B B B B C1 05 Acceleration time 3 Accel Time 3 A A A A C1 06 Deceleration time 3 Decel Time 3 A A A A C1 07 A...

Page 31: ...etting 7 Accel decel Time Selection 2 Multi function Input Setting 1A Accel Time Decel Time Open or not set Open or not set C1 01 C1 02 Closed Open or not set C1 03 C1 04 Open or not set Closed C1 05 C1 06 Closed Closed C1 07 C1 08 C1 09 Fast Stop Time Fast Stop Time B B B B Output Frequency Accel Time 1 C1 01 Decel Time 1 C1 02 Accel Time 2 C1 03 Decel Time 2 Decel Time 1 Time FWD REV Run Command...

Page 32: ... characteristic time is the time from the output frequency to the set accel decel time Setting Range 0 00 to 2 50s Factory Default 0 20s C1 10 Accel Decel Time Setting Unit Acc Dec Units A A A A Setting Description 0 Accel decel time C1 01 to C1 09 setting range is in units of 0 01 second Accel decel time setting range 0 00 to 600 00s 1 Accel decel time C1 01 to C1 09 setting range is in units of ...

Page 33: ...teristic Time Time Tsc Figure 15 S curve Characteristic Timing Diagram FWD Run Command REV Run Command Output Frequency C2 02 C2 03 C2 01 C2 04 DC Injection Braking Time at Stop B2 04 Figure 16 S curve Characteristics FWD REV Operation C2 01 C2 02 C2 03 C2 04 Section C Tuning Parameters C2 S Curve Accel Decel Time to accelerate from the minimum frequency to the maximum frequency total acceleration...

Page 34: ...to be modified Note Default factory setting will be 0 0 when parameter A1 02 0 V F mode When parameter A1 02 2 Open Loop Vector or 3 Flux Vector the default factory setting will be 1 0 Setting Range 0 to 10000ms Factory Default 200ms Adjust the slip compensation delay time when motor speed is unstable or speed response is slow Increase the set value in 10ms increments when operating at low speeds ...

Page 35: ...because the larger flux will result in better motor stability C3 04 Slip Compensation During Regeneration Slip Comp Regen A A Setting Description 0 Slip compensation disabled during regeneration factory default 1 Slip compensation enabled during regeneration C3 05 Flux Calculation Method Flux Select A Setting Description 0 Slip Included Motor torque characteristic is based on frequency factory def...

Page 36: ...utomatically adjusts the voltage during constant speed operation as well as during acceleration The required torque is calculated by the inverter This ensures tripless operation and power savings C3 06 Output Voltage Limit Operation Selection 1110 Output V Limit A A Setting Description 0 Disabled factory default Whenthisparameteris 0 slipcompensationwillbedisabledwhenthemotor is operating above it...

Page 37: ...Default 20ms Increase the torque compensation time constant in 10ms increments when the motor output current is unstable and decrease this value when speed response is slow Note When A1 02 2 Open Loop Vector the factory default setting is 20 ms When A1 02 1or 3 V F or V F w PG factory default setting is 200 ms Setting Range 0 0 to 200 0 Factory Default 0 0 This parameter may improve the motor perf...

Page 38: ... and C4 04 A setting of less than 4 milliseconds ms causes this filter to be disabled C5 ASR Tuning The automatic speed regulator ASR provides optimum performance during changes in motor speed or load when speed feedback is provided C4 04 Reverse Torque Compensation Value at Start 1110 R TorqCmp start A C4 05 Torque Compensation Time Constant Start 1110 TorqCmp Delay T A Figure 20 ASR Block Diagra...

Page 39: ...ult setting is 200 When A1 02 3 factory default setting is 0 500 Setting Range 0 00 to 300 00 Factory Default 20 00 The ASR proportional gain 2 is an additional proportional gain adjustment that can be enabled by a multi function contact input H1 __ 77 Note When parameter A1 02 1 V f w PG factory default setting is 02 When A1 02 3 the factory default setting is 20 00 C5 01 ASR Proportional Gain 1 ...

Page 40: ...t I2 reference variations Setting Range 0 0 to 400 0Hz Factory Default 0 0Hz Sets frequency to change ASR proportional gain and integral time constant in units of 0 1Hz when flux vector control is selected Notes 1 When C5 07 0 proportional gain 1 C5 01 and integral time 1 C5 02 are selected 2 During V f control with PG feedback A1 02 1 the frequency switching level becomes the maximum output frequ...

Page 41: ...itching frequency carrier frequency Increase the carrier frequency to reduce motor noise and decrease it to reduce leakage current Setting Range 0 4 to 15 0kHz Factory Default 15 0Hz For constant carrier frequency operation set the gain C6 03 to 0 and set the upper limit C6 01 and lower limit C6 02 to the same value Factory defaults vary depending on drive rating See the following table for more d...

Page 42: ...5 2 0 2 0 0 460 40P4 15 0 15 0 0 4022 8 0 8 0 0 40P7 15 0 15 0 0 4030 8 0 8 0 0 41P5 15 0 15 0 0 4037 6 0 6 0 0 42P2 15 0 15 0 0 4045 6 0 6 0 0 43P7 15 0 15 0 0 4055 6 0 6 0 0 44P0 15 0 15 0 0 4075 6 0 6 0 0 45P5 15 0 15 0 0 4090 5 0 5 0 0 47P5 12 5 12 5 0 4110 5 0 5 0 0 4011 12 5 12 5 0 4132 5 0 5 0 0 4015 10 0 10 0 0 4160 5 0 5 0 0 4018 10 0 10 0 0 4185 2 0 2 0 0 4220 2 0 2 0 0 4300 2 0 2 0 0 57...

Page 43: ...hunting prevention function in V f control mode Setting Range 0 00 to 2 50 Factory Default 1 00 Sets hunting prevention gain in units of 0 01 When hunting is present while driving a light load increase the set value in one tenth 0 1 increments When the motor vibrates or stalls while driving a heavy load decrease the set value C6 03 Carrier Proportional Gain CarrierFreq Gain A A C7 01 Hunting Preve...

Page 44: ... response when the load changes If the motor is unstable increase the set value If the speed response is slow decrease the set value During normal auto tuning the inverter is tuned while running at a carrier frequency of 2kHz This parameter allows the user to specify the inverter carrier frequency during auto tuning Adjustment may be necessary when using a spindle motor with low inductance C8 08 A...

Page 45: ...t Frequency Reference 4 Reference 4 Q Q Q Q D1 05 Preset Frequency Reference 5 Reference 5 B B B B D1 06 Preset Frequency Reference 6 Reference 6 B B B B D1 07 Preset Frequency Reference 7 Reference 7 B B B B D1 08 Preset Frequency Reference 8 Reference 8 B B B B Terminal 5 H1 03 3 Terminal 6 H1 04 4 Terminal 7 H1 05 5 Terminal 8 H1 06 6 Speed Reference Open Open Open Open Speed Reference 1 Set Re...

Page 46: ... D1 09 are dependent upon the setting of digital operator display mode O1 03 Possible setting units include Hz percentage RPM or engineering units See section O1 Monitor Selection on page 120 for more details D1 09 Jog Frequency Reference JOG Reference Q Q Q Q Multi step Speed Ref 1 Frequency Reference FWD REV Run Stop Terminal 5 Multi step Speed Ref 2 Terminal 6 D1 04 40 0Hz D1 01 10 0Hz D1 02 20...

Page 47: ...9 operation discontinues D3 Jump Frequencies This function allows the prohibition or jumping of critical frequencies so that the motor can operate without resonant vibrations caused by some machine systems This function is also used for dead band control Setting the value to 0 0Hz disables this function D2 01 Frequency Reference Upper Limit Ref Upper Limit B B B B D2 02 Frequency Reference Lower L...

Page 48: ...d to or subtracted from the analog frequency reference when each respective contact closes This is useful in applica tions such as winders and unwinders where speed compensation may be needed D4 01 Hold Reference Memory Selection MOP Ref Memory A A A A Setting Description 0 Held frequency during MOP operation not retained If a stop command is given or if power is removed the frequency reference is...

Page 49: ...de Setting Range 120 to 120 Factory Default 0 Sets the speed limit value in the torque control mode as a percentage of the maximum output fre quency when D5 03 2 D5 01 Torque Control Selection Torq Control Sel A Setting Description 0 Speed control enabled with torque limit factory default 1 Torque control enabled with speed limit D5 02 Torque Limit Primary Delay Time Torq Ref Filter A D5 03 Speed ...

Page 50: ...o torque reference H3 05 13 1 When speed limit selection D5 03 is set to 1 the master frequency reference input from termi nal 13 or 14 becomes the speed limit when speed limit selection D5 03 is set to 2 the set value of D5 04 becomes the speed limit 2 When terminal 14 function selection is set to torque compensation H3 09 14 terminal l4 set value can be used as the torque compensation value When...

Page 51: ... control range is l D5 05 motor speed speed limit D5 05 Refer to the following table for more details on the relationship between torque reference speed limit and motor speed Winder Control Unwinder Control Configuration Direction of Motor Rotation Forward Reverse Forward Reverse Reference Polarity Torque Reference TREF Speed Limit NLIM Torque Profile M Motor Line Direction T N M Motor Line Direct...

Page 52: ...mit Then the motor decelerates to stop When the speed torque control selection contact is ON torque control is activated Speed limit during torque control is the master frequency reference at terminal 13 or 14 when speed limit selection D5 03 is set to 1 and is the speed limit value D5 04 when D5 03 2 regardless of the frequency reference selection B1 01 setting During torque control the terminal ...

Page 53: ...ector inverter duty motor types with this parameter Choose a preset V f pattern for operation in V f modes only It may be necessary to change the V f pat tern when using a high speed motor or when special torque adjustment is required in the application Set values 0 to E preset V f pattern can be selected F custom V f pattern can be set factory default Preset V f patterns are automatically scaled ...

Page 54: ...ations E1 03 V f Pattern 1 Specifications E1 03 V f Pattern 1 General purpose 50Hz 0 High Starting Torque 2 50Hz High Starting Torque 1 8 High Starting Torque 2 9 60Hz Saturation 1 F 60Hz High Starting Torque 1 A 50Hz Saturation 2 High Starting Torque 2 B 72Hz 3 High Speed Operation 90Hz C Variable Torque 50Hz Variable Torque 1 4 120Hz D Variable Torque 2 5 60Hz Variable Torque 1 6 180Hz E Variabl...

Page 55: ...quency Max Frequency Q Q Q Q E1 05 Maximum Voltage Max Voltage Q Q Q Q E1 06 Motor Base Frequency Base Frequency Q Q Q Q E1 07 Middle Output Frequency A Mid Frequency A Q Q A E1 08 Middle Output Voltage A Mid Voltage A Q Q A E1 09 Minimum Output Frequency Min Frequency Q Q Q A E1 10 Minimum Output Voltage Min Voltage Q Q A E1 11 Middle Output Frequency B Mid Frequency B A A A A E1 12 Middle Output...

Page 56: ...0 3 0 3 0 25 0 25 0 30 0 30 0 E1 08 Mid Output Frequency Voltage V 17 2 17 2 17 2 17 2 40 2 57 5 40 2 57 5 E1 09 Min Output Frequency Hz 1 3 1 5 1 5 1 5 1 3 1 3 1 5 1 5 E1 10 Min Output Frequency Voltage V 10 3 10 3 10 3 10 3 9 2 10 3 9 2 10 3 Inverter Capacity 0 4 1 5kW for 200V Class Continued Parameter No Name Unit Factory Setting E1 03 V f Pattern Selection 8 9 A B C D E F E1 04 Max Output Fre...

Page 57: ... 0 3 0 25 0 25 0 30 0 30 0 E1 08 Mid Output Frequency Voltage V 16 1 16 1 16 1 16 1 40 2 57 5 40 2 57 5 E1 09 Min Output Frequency Hz 1 3 1 5 1 5 1 5 1 3 1 3 1 5 1 5 E1 10 Min Output Frequency Voltage V 8 0 8 0 8 0 8 0 6 9 8 0 6 9 8 0 V F Patterns for Inverter Capacity 2 2 45kW for 200V Class Continued Parameter No Name Unit Factory Setting E1 03 V f Pattern Selection 8 9 A B C D E F E1 04 Max Out...

Page 58: ... 0 25 0 21 25 0 21 30 0 30 0 E1 08 Mid Output Fre quency Voltage V 13 8 21 13 8 21 13 8 21 13 8 21 40 2 21 57 5 21 40 2 21 57 5 21 E1 09 Min Output Fre quency Hz 1 3 21 1 5 1 5 1 5 1 3 21 1 3 21 1 5 1 5 E1 10 Min Output Fre quency Voltage V 6 9 6 9 6 9 6 9 5 7 21 6 9 5 7 21 6 9 V F Patterns for Inverter Capacity 55 300kW for 200V Class Continued Parameter Name Unit Factory Setting E1 03 V f Patter...

Page 59: ...efault setting varies depending on the inverter model set ting O2 04 Setting Range 2 to 48 poles Factory Default 4 poles Sets the number of motor poles Sets the motor phase to phase resistance value in units of 0 01W The default setting varies depending on the inverter model setting O2 04 E2 01 Motor Rated Current Motor Rated FLA Q Q Q Q E2 02 Motor Rated Slip Frequency Motor Rated Slip A A Q Q E2...

Page 60: ...aturation coefficient at 75 of the magnetic flux This parameter is set auto matically during auto tuning so it does not need to be changed Setting Range 0 0 to 10 0 Factory Default 0 0 Sets the motor mechanical loss as a percentage of motor rated output power in units of 0 1 Setting Range 0 to 65535 Factory Default 14 Factory default depends on inverter capacity This parameter sets the motor iron ...

Page 61: ...G Feedback For general purpose applications requiring closed loop speed control 2 Open Loop Vector factory default For applications requiring precise speed control quick response and higher torque at low speeds 150 torque below 1Hz 3 Flux Vector For applications requiring very precise speed and torque con trol at a wide speed range including 0 speed Uses encoder feedback G5 M M Motor 1 Motor 2 Fun...

Page 62: ...7P5 47P5 and smaller 0 1A for models G5U2011 G5U4011 and larger The default setting varies depending on the inverter model set ting O2 04 Setting Range 2 to 48 poles Factory Default 4 poles Sets the number of motor poles for motor 2 E4 01 Motor 2 Maximum Frequency Max Frequency A A A A E4 02 Motor 2 Maximum Voltage Max Voltage A A A A E4 03 Motor 2 Base Frequency Base Frequency A A A A E4 04 Motor...

Page 63: ...60000 Factory Default 1024 Sets the number of PG pulses per motor revolution pulses rev Selects the stopping method when a disconnected PG is detected E5 05 Motor 2 Terminal Resistance Term Resistance A A A A E5 06 Motor 2 Leakage Inductance Leak Inductance A A A F1 01 PG Pulses per Revolution PG Pulses Rev Q Q F1 02 PG Disconnection Detection Stopping Method PG Fdbk Loss Sel B B Setting Descripti...

Page 64: ...e signals F1 03 Overspeed Detection Stopping Method PG Overspeed Sel B B Setting Description 0 Ramp to stop according to C1 02 1 Coast to stop factory default 2 Fast stop according to C1 09 3 Alarm flashes operation continues this setting is disabled during flux vector control F1 04 PG Deviation Detection Stopping Method PG Deviation Sel B B Setting Description 0 Ramp to stop according to C1 02 1 ...

Page 65: ...he motor speed exceeds the set value of F1 08 and after the time set to F1 09 elapses The stopping method is set by F1 03 When parameter A1 02 1 V f w PG the factory setting will be 1 0 When parameter A1 02 3 Flux Vector the factory setting will be 0 0 F1 07 Integral Value During Accel Decel PG Ramp PI I Sel B Setting Description 0 Integral operation disabled factory default 1 Integral operation e...

Page 66: ...detection is not activated while accelerating decelerating or during torque control Setting Range 0 to 1000 Factory Default 0 Sets the number of teeth for each gear when gears are installed between the motor and the PG When the number of gear teeth is set the motor revolutions per minute rpm are calculated as shown below This function is disabled when either F1 12 or F1 13 0 F1 10 PG Deviation Det...

Page 67: ...nected When the 3CH individual input is used parameter B1 01 is automatically set to l frequency refer ence from control circuit terminal The option inverter reference selection which is selected by a multi function contact input H1 __ 2 is disabled when using the AI 14B option F1 14 PGO Detection Time PGO Detect Time A A F2 01 Bipolar or Unipolar Input Selection AI 14 Input Sel A A A A Setting Fu...

Page 68: ...x frequency 0 10V possible 3 Inverter output current Monitors the output current 10V Rated current 0 to 10V output 5 Motor speed Monitors the motor speed 10V Max frequency 0 to 10 V possible 6 Output voltage Monitors the inverters internal output voltage reference value 10V 200 400 or 575 VAC 7 DC bus voltage Monitors the DC voltage of the inverters internal main circuit 10V 400 or 800 VDC 0 to 10...

Page 69: ... Speed deviation Monitors the speed deviation within the speed control loop The max frequency corresponds to 100 10 V Max frequency 0 to 10 V possible 24 PID feedback Monitors the feedback value when the PID control is utilized The input for the max frequency corresponds to 100 10 V Max frequency 0 to 10 V possible 25 Not Used 26 Voltage reference Vq output Monitors the inverters internal voltage ...

Page 70: ... output level multiply the monitor output level by the gain value set in F4 04 Setting Range 10 0 to 10 0 Factory Default 0 0 Sets the channel 1 output bias for the analog output monitors This is for the AO 08 and AO 12 option cards Setting Range 10 0 to 10 0 Factory Default 0 0 Sets the channel 2 output bias for the analog output monitors This is for the AO 08 and AO 12 option cards F4 03 Analog ...

Page 71: ... A A A A Setting Description Setting Description 0 During run 1 factory default 13 Fref Fout agree 2 1 Zero speed 14 Fref set agree 2 2 Fref Fout agree 1 15 Frequency detection 3 3 Fref set agree 1 16 Frequency detection 4 4 Frequency detection 1 17 Torque detection 1 N C 5 Frequency detection 2 18 Torque detection 2 N O 6 Inverter ready 19 Torque detection 2 N C 7 DC bus undervoltage 1A Reverse d...

Page 72: ...rter overload OL2 TD8 TD11 Fuse blown FU TD9 TD11 Not used TD10 TD11 Inverter overheat OH TD1 TD2 During zero speed detection TD3 TD4 During speed agree 1 binary output TD5 TD11 Binary output TD6 TD11 TD7 TD11 TD8 TD11 TD9 TD11 During zero speed detection TD10 TD11 During speed agree TD1 TD2 During run TD3 TD4 Minor fault TD8 TD11 bit 3 TD7 TD11 bit 2 TD6 TD11 bit 1 TD5 TD11 bit 0 Description 0 0 ...

Page 73: ...ommunication options The fault will occur after initial communication has been established then the connection is lost The following fault code will be displayed F7 01 PO 36F Pulse Monitor Output Selection PO 36F Selection A A A A Setting Number of Output Pulses 0 Inverter output frequency 1 1 Inverter output frequency 6 factory default 2 Inverter output frequency 10 3 Inverter output frequency 12...

Page 74: ...cation port Available protocol MEMOBUS MODBUS 19 2 kbps maximum Application Download Tool 19 2 kbps maximum CP 717 Programming Tool 9 6 kbps Parameter F9 01 selects the initial state for an external fault condition when the inverter is configured for serial communication using the CP 916 The EFO fault code will be displayed Parameter F9 02 selects the condition of detection for an external fault w...

Page 75: ...ternal Fault Action EFO Fault Action A A A A Setting Description 0 Ramp to stop according to C1 02 set value 1 Coast to stop factory setting 2 Ramp to stop according to C1 09 set value 3 Alarm flashes operation continues F9 04 Trace Sample Time Trace Sample Tim A A A A F9 05 Torque Reference Torque Limit Select CP 916 Torq Ref Lmt Sel A Setting Description 0 Disabled Torque reference torque limits...

Page 76: ...A Setting Description 0 Ramp to Stop Ramp to stop according to C1 02 set value 1 Coast to stop 2 Fast Stop Ramp to stop according to C1 09 set value 3 Alarm Only Alarm flashes operation continues H1 01 Multi function Input Terminal 3 Selection Terminal 3 Sel B B B B H1 02 Multi function Input Terminal 4 Selection Terminal 4 Sel B B B B H1 03 Multi function Input Terminal 5 Selection Terminal 5 Sel...

Page 77: ...al 13 14 Switch 20 2F External Fault factory default H1 01 30 Closed PID Integral is Reset 31 Closed PID Integral Value is Held 1110 60 DC Injection Activate 61 Speed Search 1 62 Speed Search 2 63 Energy Saving Command 64 Speed Search 3 65 KEB Ridethrough N C 66 KEB Ridethrough N O 71 Speed Torque Control Change 72 Zero Servo Command 77 ASR Gain Switch H1 01 to 6 Setting Function Control Method A1...

Page 78: ...nverter Selection is effective only when the inverter is stopped Open Runs by frequency reference and run command from inverter control circuit termi nal or digital operator Closed Runs by frequency reference and run command from an option card Multi Step Ref 1 through 3 and Jog Freq Ref Set value 3 4 5 and 6 O Open X Closed Has no effect d1 01 is effective when b1 01 is set to 0 reference from th...

Page 79: ...seblock signal is removed operation restarts at the previous frequency reference before baseblock Output voltage is then increased up to its previous level before baseblock in the voltage recovery time L2 04 When a stop signal is input and an external baseblock signal is input while the inverter is decelerat ing BB blinks on the digital operator the inverter output shuts OFF and the frequency refe...

Page 80: ...e held output frequency is also stored 3 When D4 01 is set to 0 the held output frequency is not stored Inverter Overheat OH2 Alarm setting B When the inverter overheat alarm signal is input OH2 blinks on the digital operator display This contact can be connected to an external temperature switch for monitoring the inverter ambient tem perature A multi function contact output H2 __ can be set to 2...

Page 81: ...per limit D2 01 if used 3 The lower limit value is either the master frequency reference from control circuit terminals 13 or 14 or the frequency reference lower limit D2 01 whichever is larger 4 When hold reference memory selection is enabled D4 01 1 and a hold command is input the held output frequency is stored even after the power supply is turned OFF When D4 01 0 the held output frequency is ...

Page 82: ...t run from the external terminals or the digital operator as long as this input is closed To restart the inverter the run command must be cycled Motor 2 Select Set value 16 Open Motor 1 is selected Closed Motor 2 is selected When Motor 2 is selected the following parameters are effective The inverter must be stopped to switch motors A multi function digital output may be programmed when motor 2 is...

Page 83: ...vel This function is not available when the reference is set from the digital operator Analog Reference Sample Hold Selection setting 1E If the contact input closes for 100ms or longer the analog frequency reference is sampled once after which the analog frequency reference is held Note t1 t3 Reference is held at 100ms or longer t2 Reference is not held at less than 100ms a b b a Multi function Di...

Page 84: ...nput is set for terminal 13 14 selection H1 __ 1F a setting error OPE3 occurs External Fault setting 20 2F Use this contact input to select how the inverter responds to an external fault Notes 1 N O normally open contact N C normally closed contact 2 Setting 24 is the factory default 3 Set up the external fault function according to the following tree External Fault Selection Setting Result Input ...

Page 85: ...n is activated When a run command or a jog command is input DC injection braking is released to start operation operation has priority H1 __ 24 Depress the Data Enter key Input Level Selection Detection Method External Fault Action N O Contact N C Contact Always During Run Ramp to Stop Coast to Stop Fast stop Depress Alarm Only the key DC Injection Braking Command Fwd Run Command ON OFF OFF Output...

Page 86: ...output voltage increases and decreases based on L2 04 voltage recovery time a L2 03 minimum baseblock time b L2 04 voltage recovery time c speed search decel time d V f pattern reduction during speed search Output Current Output Voltage Motor RPM Output Frequency Run Command Inverter is in speed search mode Inverter is in run mode b c d Searches from max frequency when using 61 and set frequency w...

Page 87: ...very time speed search decel time d V f pattern reduction during speed search Output Current Output Voltage Motor RPM Output Frequency Run Command Inverter is in speed search mode Inverter is in run mode b c d Estimated deceleration frequency when using set value 64 a Speed Search Command b3 02 150 Section H Control Circuit Terminals H1 Digital Inputs ...

Page 88: ...rol power in order for load inertia ridethrough to be effective H2 Digital Outputs The VS 616G5 has three multi function contact outputs for the indication of various conditions including frequency detection speed agree zero speed overtorque detection and many others This section includes descriptions of these functions The following table lists the function selections for the multi function conta...

Page 89: ...ion B Torque detection 1 N O C Loss of reference D DB overheat E Fault F Not used 10 Minor fault 11 Reset command active 12 Timer output 13 Frequency agree 2 14 Desired frequency agree 2 15 Frequency detection 3 16 Frequency detection 4 17 Torque detection 1 N C 18 Torque detection 2 N O 19 Torque detection 2 N C 1A Reverse direction 1B Baseblock 2 1C Motor 2 Selection 1D Regenerating 1E Restart e...

Page 90: ...ve during both forward and reverse operation Frequency Detection 1 setting 4 Closes whenever the output frequency is at or below the speed agree detection level L4 01 During acceleration from below the detection level the output frequency increases through the detection bandwidth L4 02 before the contact opens again This is effective during both forward and reverse operation Detection Width 1 L4 0...

Page 91: ...inverter output shuts OFF Frequency Reference Selection setting 9 Opens when the frequency reference is input from the control circuit terminals or an option Closes when the frequency reference is input from the digital operator Run Command Selection setting A Opens when run command is input from the control circuit terminals or an option Closes when run command is input from the digital operator ...

Page 92: ...g 10 Closes while an alarm is displayed Fault Reset setting 11 Closed while fault is being reset Timer Output setting 12 Closes when timer contact input closes after On delay time elapses Opens when timer contact input opens after Off delay time elapses Frequency Agree 2 setting 13 Closes whenever the output frequency agrees with the frequency reference plus or minus the speed agree detection widt...

Page 93: ...enever the output frequency is at or above the speed agree detection level L4 03 During deceleration from above the detection level the output frequency decreases through the detection bandwidth L4 04 before the contact opens again Choose forward or reverse operation in L4 03 Detection Width 1 L4 04 Output Frequency Desired Frequency ON Detection Level 1 L4 03 Figure 43 Desired Frequency Agree 2 S...

Page 94: ...lti function digital input Motoring Regenerating Mode setting 1D Closes during regenerative operation flux vector control only Automatic Restart setting 1E Closes during automatic restart operation OL1 Pre alarm setting 1F Closes when the motor calculated electronic thermal overload value increases to 90 of the internal fault detection level OH Pre alarm setting 20 Closes when the heatsink tempera...

Page 95: ... Factory Default 100 0 Sets the terminal 13 input gain level when the reference voltage is 10V Setting Range 100 0 to 100 0 Factory Default 0 0 Sets the terminal 13 input bias level when the reference voltage is 0V H3 01 Terminal 13 Signal Selection Term 13 Signal B B B B Setting Description 0 0 to 10V input factory default 1 10 to 10V input H3 02 Terminal 13 Reference Gain Terminal 13 Gain B B B ...

Page 96: ...n Terminal 16 Sel B B B B Setting Function Control Method A1 02 Setting Level V f V f w PG Open Loop Vector Flux Vector 0 Aux Frequency Ref factory default 100 10V 1 Frequency Gain 100 10V 2 Frequency Bias 100 10V 4 Voltage Bias 100 10V 5 Accel Decel Change 100 1V 6 DC Injection Braking Current 100 10V 7 Overtorque Level 100 10V 8 Stall Prevention Level 100 10V 9 Reference Lower Limit 100 10V A Ju...

Page 97: ...0V 100 0 100 10V 10V 0 100 10V 10V 0 10 1V 100 10V 10V 0 100 10V 10V 0 30 3V 100 10V 100 0 Auxiliary Frequency Reference setting 0 Frequency Gain setting 1 Frequency Bias setting 2 Voltage Bias setting 4 Accel Decel Change setting 5 DC Injection Braking Current setting 6 Overtorque Level setting 7 Stall Prevention Level setting 8 Reference Lower Limit setting 9 Jump Frequency setting A PID Feedbac...

Page 98: ...eference current is 20mA See Figure 46 on page 95 Setting Range 100 0 to 100 0 Factory Default 0 0 Sets the terminal 14 input bias level when the reference current is 4mA See Figure 46 on page 95 Setting Range 0 00 to 2 00s Factory Default 0 00s Sets up a delay filter time constant at terminals 13 14 and 16 This filter inserts a delay between the time the command is input to the time it is receive...

Page 99: ...l B B B B Setting Description 1 Frequency reference 2 Output frequency factory default 3 Inverter output current 5 Motor speed 6 Output voltage 7 DC bus voltage 8 Output power 9 Torque reference internal 15 Terminal 13 input voltage level 16 Terminal 14 input voltage or current level 17 Terminal 16 input voltage level 18 Motor secondary current Iq 19 Motor excitation current Id 20 SFS output frequ...

Page 100: ...l by the gain value set in H4 05 See Figure 48 Setting Range 10 0 to 10 0 Factory Default 0 0 Sets the terminal 23 output bias for the analog output monitors To obtain the output level multiply the monitor output level by the gain value set in H4 05 then add the bias value set in H4 06 See Figure 48 Selects the type of voltage signal output at terminals 21 and 23 H4 03 Terminal 21 Analog Output Bi...

Page 101: ...l devices Selects the transmission parity for the 6CN MODBUS port H5 01 Serial Communication Station Address Serial Comm Adr A A A A H5 02 Serial Communication Baud Rate Serial Baud Rate A A A A Setting Description 0 1200 Baud per Second 1 2400 Baud per Second 2 4800 Baud per Second 3 9600 Baud per Second factory default 4 19200 Baud 1110 H5 03 Serial Communication Parity Selection Serial Com Sel ...

Page 102: ...the motor from overheating When the electronic thermal overload relay is activated an OL1 error occurs shutting OFF the inverter output and preventing excessive overheat ing in the motor As long as the inverter is powered up it continues to calculate the motor temperature When operating with one inverter connected to one motor an external thermal relay is not needed H5 04 Stopping Method After Com...

Page 103: ...peration can restart automatically according to the setting of the following parameters Selects whether the inverter stops when power loss is detected or rides through a momentary power loss When ridethrough operation is selected speed search starts from the current output frequency L1 02 Motor Protection Time Constant MOL Time Const B B B B L2 01 Momentary Power Loss Ridethrough Selection PwrL Se...

Page 104: ...g is activated when L2 01 is set to 1 If power is restored within this time operation restarts automati cally If power is not restored within this time a fault contact trips stopping the inverter 2 Momentary power loss ridethrough is enabled within the control logic time regardless of the time set in L2 02 The control logic time differs depending on inverter capacity L2 02 Momentary Power Loss Rid...

Page 105: ...210V 230V class 300 to 420V 460V class 431 to 603V 575V class Factory Default 190V 230V class 380V 460V class 546V 575V class Sets the inverter main circuit DC bus undervoltage level When setting this value less than the factory default it is necessary to install an AC reactor on the input side The AC reactor reduces peak current input to the inverter and smooths out the DC bus current rip ple whe...

Page 106: ...d is ideal when helper drives are being used on a film line and a loss of power might cause a line break This method will allow synchronized deceleration for all of the common bus drives to prevent speed deviation and thus a possible line break If power is restored within the recovery time L2 02 then the inverter accelerates to the previous frequency reference according to acceleration time 1 C1 0...

Page 107: ...rent OC or overload OL 1 Stall prevention current limit during acceleration is enabled factory default The acceleration rate is automatically reduced according to motor current to prevent stalling during acceleration The acceleration time may be longer than the set value C1 01 2 Stall prevention current limit during acceleration is enabled with an intelligent accel eration mode By monitoring motor...

Page 108: ... In this area the stall prevention current limit level during acceleration is auto matically reduced for smoother acceleration This parameter limits the stall prevention current limit level during acceleration in the constant output area so that it does not decrease unnecessarily The current limit level during acceleration is changed according to the following equation L3 02 Stall Prevention Level...

Page 109: ...ded to prevent an overvoltage condition This deceleration rate may be longer than the set value C1 02 2 Stall prevention during deceleration is enabled with an intelligent deceleration mode By monitoring DC bus voltage the deceleration rate is automatically adjusted so that deceleration can be completed in the shortest amount of time regardless of the set deceleration time 3 Overvoltage OV counter...

Page 110: ...g StallP Run Sel B B Setting Description 0 Stall prevention current limit during running is disabled An excessively short deceler ation time will generate an overvoltage fault OV and the inverter will stop 1 Stall prevention current limit during running is enabled factory default When the inverter output current exceeds the current limit level L3 06 for more than 100ms during speed agree the outpu...

Page 111: ...z Factory Default 0 0Hz Sets the detection level for the desired frequency agree 1 and frequency detection 1 and 2 functions The set detection level is effective during both FWD and REV operation Setting Range 0 0 to 20 0Hz Factory Default 2 0Hz Sets the detection width for frequency and desired frequency agree 1 and frequency detection 1 and 2 func tions Setting Range 0 0 to 400 0Hz Factory Defau...

Page 112: ...number of automatic restart attempts the faults are not reset automatically and the inverter output remains OFF At this time a fault contact output is acti vated The inverter can be set to automatically restart after the following faults occur Overcurrent OC Overvoltage OV Undervoltage PUV UV1 Ground fault GF Regenerative transistor fault rr However automatic restart is not available for the follo...

Page 113: ...que detection fault set to 3 or 4 During detection the dig ital operator displays an OL3 fault L5 02 Automatic Restart Operation Selection Restart Sel B B B B Setting Description 0 No fault relay factory default 1 Fault relay active L6 01 Overtorque Detection 1 Selection Torq Det 1 Sel B B B B Setting Description 0 Overtorque detection is disabled factory default 1 Overtorque detection is enabled ...

Page 114: ...o types of detection are output to the multi function output terminals Setting Range 0 to 300 Factory Default 150 Sets the second overtorque detection level as a percentage of inverter rated current during V f control and motor rated torque during vector control L6 02 Overtorque Detection 1 Level Torq Det 1 Lvl B B B B L6 03 Overtorque Detection 1 Time Torq Det 1 Time B B B B L6 04 Overtorque Dete...

Page 115: ...e speed and torque control modes Setting Range 0 to 300 Factory Default 200 Sets the motoring side torque limit value during FWD run Setting Range 0 to 300 Factory Default 200 Sets the motoring side torque limit value during REV run Setting Range 0 to 300 Factory Default 200 Sets the regenerating side torque limit value during FWD run Setting Range 0 to 300 Factory Default 200 Sets the regeneratin...

Page 116: ...ceeds 3 a DB overheat fault RH occurs and the inverter coasts to stop Setting Range 0 to 100 C Factory Default 100 C Sets the heatsink temperature level for protection against overheat OH L8 01 Protection Selection for Internal DB Resistor DB Resistor Prot B B B B Setting Description 0 DB resistor overheat protection is not provided factory default 1 DB resistor overheat protection is provided L8 ...

Page 117: ...curs and the motor coasts to stop Input phase loss detection is disabled in the following cases A Stop command is input Magnetic Contactor MC shuts OFF CPU A D converter fault CPF5 During deceleration Output current 30 of Inverter rated current L8 03 Stopping Method Selection After OH Pre Alarm OH Pre Alarm Sel A A A A Setting Description 0 Ramp to stop according to C1 02 setting 1 Coast to stop 2...

Page 118: ...detection circuit monitors the output current and activates when one of the output phases is connected to ground A ground fault will occur when the inverter output grounding current has exceeded 50 of the inverter rated current When a ground fault condition occurs the following fault code will be displayed GF Ground Fault L8 07 Output Phase Loss Protection Ph Loss Out Sel A A A A Setting Descripti...

Page 119: ...arrier inverter relies on L8 19 protection same as 1042 software 1 Lower fc When output current is greater than 100 and output frequency is less than or equal to 10Hz the carrier frequency is automatically decreased to the L8 18 setting between 8 and 2 kHz depending on model The carrier will automatically return to the normal value after the load is reduced factory default 2 Short term OL2 OL occu...

Page 120: ... Motor speed 6 Output voltage factory default 7 DC bus voltage 8 Output power 9 Torque reference internal 10 Input terminal status 11 Output terminal status 12 Internal control status 1 13 Elapsed time 14 FLASH ID number 15 Terminal 13 input voltage level 16 Terminal 14 input voltage or current level 17 Terminal 16 input voltage level 18 Motor secondary current Iq 19 Motor excitation current Id 20...

Page 121: ...n 00000 Unit 0 01Hz factory default 00001 Unit 0 01 00002 to 00039 Unit rpm 0 to 3999 00040 to 03999 user selected units Digits 5th 4th 3rd 2nd 1st 0 0 0 0 0 The 1st thru 4th digits determine the set value at 100 output frequency Decimal point position is set by the 5th digit as follows 5th digit 0 displayed as 0000 5th digit 1 displayed as 000 0 5th digit 2 displayed as 00 00 5th digit 3 displaye...

Page 122: ...1 Displays frequency in rpm O1 05 Parameter Selection Address Display A A A A Setting Description 0 Displays parameter number factory default 1 Displays MODBUS address O2 01 Local Remote Key Local Remote Key B B B B Setting Description 0 Local Remote key is disabled 1 Local Remote key is enabled factory default Depressing the Local Remote key switches operation commands between the digital operato...

Page 123: ... User Defaults B B B B Setting Description 0 No change factory default 1 Sets user specified values as defaults Each parameter s set values are stored as user defaults Even if the values are changed after this parameter is set user defaults can be restored by setting A1 03 1110 user initialization Up to 50 changed values can be stored 2 Clears user defaults O2 04 Inverter Model Selection Inverter ...

Page 124: ...ated current etc O2 06 Digital Operator Disconnection Detection Oper Detection A A A A Setting Description 0 Detection is disabled Operation continues factory default 1 Detection is enabled When the inverter detects that the digital operator has been discon nected while running the inverter coasts to stop and the error message OPR Operator Disconnected is displayed on the digital operator after it...

Page 125: ...ing During tuning Tune Proceeding flashes on the digital operator display After complete Tune Suc cessful is displayed Note If the Stop key is depressed during tuning auto tuning is interrupted and the motor coasts to stop The data changed during tuning returns to its original values After tuning is complete depress the Menu key to exit the auto tuning mode Motor Rated Voltage Sets motor rated vol...

Page 126: ...0 Note1 0 V F Control 1 V F w PG Fdbk 2 Open Loop Vector 3 Flux Vector x Q Q Q Q A1 03 Initialize Init Parameters 0 1110 2220 3330 N A 0 0 No Initialize 1110 User Initialize Note 7 2220 2 Wire Initialize 3330 3 Wire Initialize x Q Q Q Q A1 04 Password 1 Enter Password 0000 9999 1 0000 Password protection for A1 01 Access Level A1 02 Control Method A1 03 Initialization A2 01 to A2 32 User Parame te...

Page 127: ... Cntl Input Scans 0 1 1 1 0 2 mS 2 Scans 1 5 mS 2 Scans x A A A A B1 07 Operation selection after switching to remote mode LOC REM RUN Sel 0 1 1 0 0 Cycle external run Cycle Extern RUN 1 Accept external run Accept Extern RUN x A A A A B1 08 1110 Run command acceptance while being programmed RUN CMD at PRG 0 1 1 0 0 Disabled 1 Enabled x A A A A Note 2 Setting range is only 0 and 1 when the control ...

Page 128: ...Selection at Start SpdSrch at Start 0 1 1 0 0 Disabled 1 Enabled Factory setting defaults to 0 Disabled except when A1 02 1 V F w PG Fdbk or 3 Flux Vector x A A A A B3 02 Speed Search Operation Current SpdSrch Current 0 200 1 150 Factory setting defaults to 150 when A1 02 0 V F Control When A1 02 2 Open Loop Vector the default is 100 x A A B3 03 Speed Search Deceleration Time SpdSrch Dec Time 0 1 ...

Page 129: ...t Adjustment PID Offset 100 0 100 0 0 1 0 0 o A A A A B5 08 PID Primary Delay Time PID Delay Time 0 00 10 00 0 01s 0 00 o A A A A B5 09 1110 PID Output Selection Output Level Sel 0 1 1 0 0 PID Forward Output X 1 Normal Character 1 PID Reverse Output X 1 Rev Character x A A A A B5 10 1110 PID Output Gain Output Gain 0 0 25 0 1 1 0 x A A A A B5 11 1110 PID Output Reverse Selection Output Rev Sel 0 1...

Page 130: ...sing Detection Time Fb los Det Time 0 0 25 5 0 1s 1 0 x A A A A Function b6 Reference Hold B6 01 Dwell Frequency at Start Dwell Ref Start 0 0 400 0 0 1Hz 0 0 x A A A A B6 02 Dwell Time at Start Dwell Time Start 0 0 10 0 0 1s 0 0 x A A A A B6 03 Dwell Frequency at Stop Dwell Ref Stop 0 0 400 0 0 1Hz 0 0 x A A A A B6 04 Dwell Time at Stop Dwell Time Stop 0 0 10 0 0 1s 0 0 x A A A A Function b7 Droop...

Page 131: ... Accel Time 1 Depends on C1 10 0 00 600 00 or 0 0 6000 0 Depends on C1 10 0 01sor 0 1s 10 0 o Q Q Q Q C1 02 Deceleration Time 1 Decel Time 1 10 0 o Q Q Q Q C1 03 Acceleration Time 2 Accel Time 2 10 0 o B B B B C1 04 Deceleration Time 2 Decel Time 2 10 0 o B B B B C1 05 Acceleration Time 3 Accel Time 3 10 0 x A A A A C1 06 Deceleration Time 3 Decel Time 3 10 0 x A A A A C1 07 Acceleration Time 4 Ac...

Page 132: ... C3 05 1110 Flux Calculation Method Flux Select 0 1 1 0 0 Magnetic flux is calculated by output frequency after compensation Slip Included 1 Magnetic flux is calcu lated by output frequency before compensation Slip Excluded x A C3 06 1110 Output Voltage Limit Operation Selection Output V limit 0 1 1 0 0 Disabled Note 10 1 Enabled Note 11 x A A Note 10 When this parameter is 0 slip compensation wil...

Page 133: ...ction C5 ASR Tuning C5 01 ASR Proportional P Gain 1 ASR P Gain 1 0 00 300 00 0 01 20 00 When A1 02 1 V f w PG fac tory default setting is 20 When A1 02 3 factory default setting is 20 00 o B B C5 02 ASR Integral I Time 1 ASR 1 Time 1 0 000 10 000 0 001s 0 500 When A1 02 1 V f w PG fac tory default setting is 200 When A1 02 3 factory default setting is 500 o B B C5 03 ASR Proportional P Gain 2 ASR ...

Page 134: ...tion C7 01 Hunting Prevention Selection Hunt Prev Select 0 1 1 1 0 Disabled 1 Enabled x A A C7 02 Hunting Prevention Gain Hunt Prev Gain 0 00 2 50 0 01 1 00 x A A Group C Tuning Function C8 Factory Tuning C8 08 AFR Gain AFR Gain 0 00 10 00 0 01 1 00 x A C8 09 AFR Time Constant AFR Time 0 2000 1 ms 50 x A C8 30 1110 Carrier Frequency Selection during Auto tuning Carrier in tune 0 2 1 0 0 Carrier fr...

Page 135: ... B D1 09 Jog Frequency Reference Jog Reference 0 00 400 00 0 01Hz 6 00 o Q Q Q Q Function d2 Reference Limits D2 01 Frequency Refer ence Upper Limit Ref Upper Limit 0 0 110 0 0 1 100 0 x B B B B D2 02 Frequency Refer ence Lower Limit Ref Lower Limit 0 0 109 0 0 1 0 0 x B B B B Function d3 Jump Frequencies D3 01 Jump Frequency 1 Jump Freq 1 0 0 400 0 0 1Hz 0 0 x B B B B D3 02 Jump Frequency 2 Jump ...

Page 136: ...l 0 1 1 0 0 Speed Control 1 Torque Control x A D5 02 Torque Reference Delay Time Torque Ref Filter 0 1000 1 ms 0 x A D5 03 Speed Limit Selection Speed Limit Sel 1 2 1 1 1 Analog Input terminal 13 14 2 Program Setting x A D5 04 Speed Limit Speed Lmt Value 120 120 1 0 x A D5 05 Speed Limit Bias Speed Lmt Bias 0 120 1 10 x A D5 06 Speed torque Control Switching Timer Ref Hold Time 0 1000 1 ms 0 x A F...

Page 137: ...Hz D 120Hz E 180Hz F User defined V f pattern x Q Q Q Q E1 04 Max Output Frequency Max Frequency 40 0 40 0 0 0 1Hz 60 0 Note 13 Factory setting differs depend ing on the inverter capacity 02 04 When 02 09 2 EUR the value is 50 0Hz x Q Q Q Q E1 05 Max Voltage Max Voltage 0 0 255 0 Note 13 0 1 V 200 0 Note 13 Factory setting differs depend ing on the inverter capacity 02 04 When 02 09 1 USA the valu...

Page 138: ...r capacity 02 04 When 02 09 2 EUR A1 02 0 and E1 03 OF the value is 5 6 times of Japan x Q Q Q A E1 10 Min Output Frequency Voltage Min Voltage 0 0 255 0 Note 13 0 1V 2 0 Note 13 Factory setting differs depend ing on the inverter capacity 02 04 When 02 09 1 USA the value is 1 15 times of Japanese spec which is 230 200 x Q Q A F E1 11 Mid Output Fre quency 2 Mid Frequency B 0 0 400 0 0 1Hz 0 0 x A ...

Page 139: ...nce 0 000 65 000 0 001 W 9 842 x A A A A E2 06 Motor Leak Inductance Leak Inductance 0 0 30 0 0 1 18 2 x A A E2 07 Motor Iron core Saturation Coeffi cient 1 Saturation Comp 1 0 00 0 50 0 01 0 50 x A A E2 08 Motor Iron core Saturation Coeffi cient 2 Saturation Comp 2 0 00 0 75 0 01 0 75 x A A E2 09 Motor Mechanical Loss Mechanical Loss 0 0 10 0 0 1 0 0 x A E2 10 Motor Iron Loss of Torque Compensa t...

Page 140: ... 1 Mid Voltage 0 0 255 0 Note 13 0 1V 11 0 Note 13 Factory setting differs depending on the control method E3 01 x A Note 14 A Note 14 A Note 14 F Note 14 E4 06 Motor 2 Min Output Frequency Min Frequency 0 0 400 0 0 1Hz 0 5 Factory setting differs depending on the control method E3 01 x A Note 14 A Note 14 A Note 14 A Note 14 E4 07 Motor 2 Min Output Frequency Voltage Min Voltage 0 0 255 0 Note 13...

Page 141: ...1 PG Constant PG Pulses Rev 0 60000 1 600 When 02 09 1 USA 2 EUR factory setting is 1024 x Q Q F1 02 Operation Selec tion at PG Open Circuit PG Fdbk Loss Sel 0 3 1 1 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop 3 Alarm Only x B B F1 03 Operation Selec tion at Overspeed PG Overspeed Sel 0 3 1 1 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop 3 Alarm Only x B B F1 04 Operation Selec tion at Deviation PG De...

Page 142: ...ar Teeth 1 0 1000 1 0 x A F1 13 Number of PG Gear Teeth 2 PG Gear Teeth 2 0 1000 1 0 x A F1 14 PGO Detection Time PGO Detect Time 0 10 0 0 1s 2 0 x A A Function F2 AI 14 Setup F2 01 AI 14B Card Input Selection AI 14 Input Sel 0 1 1 0 0 3 ch Individual 1 3ch Addition x A A A A When access level is BASIC A1 03 constant is not displayed unless the option is connected Function Parameter No Name Digita...

Page 143: ...er ASR input 22 Speed controller ASR output 23 Speed deviation 24 PID feedback 26 Voltage reference Vq out put 27 Voltage reference Vd out put 32 ACR q Output 33 ACR d Output 36 PID Input 1110 37 PID Output 1110 38 PID Reference 1110 x A A A A F4 02 Channel 1 Gain AO Ch1 Gain 0 00 2 50 0 01 1 00 o A A A A F4 03 Channel 2 Monitor Selection AO Ch2 Select 1 38 1 3 Analog Output option Channel 2 selec...

Page 144: ...en 1 is shown EFO occurs Normally Open 1 When 0 is shown EFO occurs Normally Closed x A A A A F9 02 Option External Fault Detection Selection EFO Detection 0 1 1 0 0 Always Detected 1 Only During Run x A A A A F9 03 Option External Fault Detection Operation Selection EFO Fault Action 0 3 1 1 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop 3 Alarm Only x A A A A F9 04 Trace Sampling Time Trace Sample Ti...

Page 145: ...ogram Lockout 1C Trim Control Increase 1D Trim Control Decrease 1E Ref Sample Hold 1F Terminal 13 14 Switch 24 External Fault 30 PID Integral Reset 31 PID Control Integral Hold 1110 60 DC Injection Activate 61 Speed Search 1 62 Speed Search 2 63 Energy Save Mode 64 Speed Search 3 65 KEB Ridethrough N C 66 KEB Ridethrough N O 71 Speed Torque Control Change 72 Zero Servo Command 77 ASR Gain Switch x...

Page 146: ...el 00 77 1 8 6 Note 15 x B B B B Note 15 Factory settings in the parentheses are values obtained at 3 wire initialization Function Parameter No Name Digital Operator Display Setting Range Setting Unit Factory Setting Remarks Digital Operator Display Change during Operation o Enabled x Disabled Parameter Access Level User Setting V f V f w PG Open Loop Vector Flux Vector Appendix VS 616G5 Parameter...

Page 147: ...gain of AI 14U AI 14B 3ch addition input DI 08 and DI 16 is com mon o B B B B H3 04 Terminal 16 Signal Level Selection Term 16 Signal 0 1 1 0 0 0 10 VDC 1 10 10 VDC x B B B B H3 05 Terminal 16 Multi function Analog Input Terminal 16 Sel 0 1F 1 0 Multi function analog input selec tion terminal 16 0 Auxiliary Reference 1 Frequency Gain 2 Frequency Bias 4 Voltage Bias 5 Accel Decel Change 6 DC Brake ...

Page 148: ...terminal 16 see H3 05 except that setting 0 Auxiliary Reference is not available x A A A A H3 10 Terminal 14 Gain Terminal 14 Gain 0 0 1000 0 0 1 100 0 o A A A A H3 11 Terminal 14 Bias Terminal 14 Bias 100 0 100 0 0 1 0 0 o A A A A H3 12 Analog Input Filter Time Constant Filter Avg Time 0 00 2 00 0 01s 0 00 x A A A A Function Parameter No Name Digital Operator Display Setting Range Setting Unit Fa...

Page 149: ...t 31 Not Used 32 ACR q Output 33 ACR d Output 36 PID Input 1110 37 PID Output 1110 38 PID Reference 1110 x B B B B H4 02 Terminal 21 Output Gain Terminal 21 Gain 0 00 2 50 0 01 1 00 o B B B B H4 03 Terminal 21Output Bias Terminal 21 Bias 10 0 10 0 0 0 0 0 o B B B B H4 04 Terminal 23 Monitor Terminal 23 Sel 1 38 1 3 Analog output selection terminal 23 same as H4 01 x B B B B H4 05 Terminal 23 Outpu...

Page 150: ... x B B B B Protection Function L2 Power Loss Ride Through L2 01 Momentary Power Loss Detection PwrL Selection 0 1 2 1 0 0 Disabled 1 Power loss ride through PwrL RideThru t 2 CPU Power Active x B B B B L2 02 Momentary Power Loss Ride Through PwrL Ridethru t 0 0 2 0 0 1s 0 7 Factory setting differs depending on inverter capacity 02 04 x B B B B L2 03 Min Baseblock Time PwrL Baseblock t 0 1 5 0 0 1s...

Page 151: ... R When in Vector w PG A1 02 3 setting 3 cannot be set with braking resistor and with stall prevention x B B B B L3 05 Stall Prevention Selection during Running StallP Run Sel 0 1 2 1 1 0 Disabled 1 Decel Time 1 C1 02 2 Decel Time 2 C1 04 x B B L3 06 Stall Prevention Level during Running StallP Run Level 30 200 1 160 x B B L3 07 Stall Prevention Function P Gain StallP Gain 0 10 2 00 0 01 1 00 x F ...

Page 152: ...ay 1 Flt Relay Active x B B B B Function L6 Torque Detection L6 01 Overtorque Detection Selection 1 Torq Det 1 Sel 0 4 1 0 0 Disabled 1 SpdAgree Alm Detected during speed agree only Operation con tinues after detection and OL3 flashes on display 2 At RUN Alarm Overtorque detection during running Operation contin ues after detection and OL3 flashes on the display 3 SpdAgree Flt Detected during the ...

Page 153: ...ault Detected during running and the inverter trips on OL4 Output is shut OFF x A A A A L6 05 Overtorque Detection Level 2 Torq Det 2 Lvl 0 300 1 150 x A A A A L6 06 Overtorque Detection Time 2 Torq Det 2 Time 0 0 10 0 0 1s 0 1 x A A A A Function L7 Torque Limit L7 01 Forward Torque Limit Torq Limit Fwd 0 300 1 200 x B B L7 02 Reverse Torque Limit Torq Limit Rev 0 300 1 200 x B B L7 03 Forward Reg...

Page 154: ... Sel 0 1 1 1 0 Disabled 1 Enabled x A A A A L8 17 IGBT Protection Selection at Low Frequency Prtct L Spd 0 1 1 1 0 Conventional 1 Lower fc Carrier frequency is decreased when fout 10Hz and the load is 100 iac 2 Short term OL2 OL occurs after 2 seconds during low speed fout 6Hz current limit 3 I Limit 150 Current limit is set to 150 of the inverter rated current G5 plus Addition When 02 09 1 factor...

Page 155: ...e Vd out put 28 CPU ID number o B B B B O1 02 Monitor Selection after Power Up Power On Moni tor 1 4 1 1 1 Frequency Ref 2 Output Freq 3 Output Current 4 User Monitor o B B B B O1 03 Frequency Units of Reference Setting and Monitor Display Scaling 0 39999 1 0 x B B B B O1 04 Display Units 0 1 1 0 0 Hertz 1 RPM x B O1 05 Parameter No Dis play Selection Address Display 0 1 1 0 0 Parameter Number 1 M...

Page 156: ... ues even if the digital opera tor is disconnected 1 Enabled Inverter fault when the digital operator is disconnected When 02 09 1 the value is 1 x A A A A O2 07 Elapsed Timer Setting Elapsed Time Set 0 65535 1 hour x A A A A O2 08 Elapsed Timer Selection Elapsed Time Run 0 1 1 0 0 Power On Time 1 Running Time x A A A A O2 09 Initialization Mode Selection Init Mode Sel 0 3 1 0 0 Japanese spec 1 Am...

Page 157: ...2 Vector control without PG 3 Vector control with PG Q Q Q Q U1 05 Motor Speed Motor Speed 0 01Hz The unit differs depending on O1 03 setting 10V Max output fre quency x Q Q Q U1 06 Output Voltage Output Voltage 0 1V 10V 200V or 400V 575 Q Q Q Q U1 07 DC Bus Voltage V DC Bus Voltage 1V 10V 400V or 800V Q Q Q Q Monitor U1 08 Output Power Output kWatts 0 1kW 10V Inverter capacity kW Q Q Q Q U1 09 To...

Page 158: ...t SFS Output 0 01Hz 10V Max output frequency A A A A U1 21 ASR Input ASR Input 0 01 10V Max output frequency x A x A U1 22 ASR Output ASR Output 0 01 Analog monitor output level becomes 10V Max out put frequency for V f control mode with PG 10V Motor rated primary current x A x A U1 23 Speed Deviation Speed Deviation 0 01 10V Max output Frequency x A x A U1 24 PID Feedback Capacity PID Feedback 0 ...

Page 159: ...rameter OPE Detected A A A A U1 35 No of O Servo Moving Pulses Zero Servo Pulse 1 x x x A U1 36 1110 PID Deviation PID Input 0 01 PID reference PID reference bias PID feedback capacity 10V Max Output Fre quency A A A A U1 37 1110 PID Output Capacity PID Output 0 01 PID output capacity 10V Max Output Fre quency A A A A U1 38 1110 PID Reference PID Setpoint 0 01 PID reference PID reference bias 10V ...

Page 160: ...Q Q Q Q U2 09 Output Power at Fault Output kWatts 0 1kW Q Q Q Q U2 10 Torque Reference at Fault Torque Reference 0 1 x x Q Q U2 11 Input Terminal Status at Fault Input Term Sts Displays the same status as the U1 10 Q Q Q Q U2 12 Output Terminal Status at Fault Output Term Sts Displays the same status as the U1 11 Q Q Q Q U2 13 Operation Status at Fault Inverter Status Displays the same status as t...

Page 161: ...Elapsed Operation Time at Fault Elapsed Time 1 1 hour Q Q Q Q U3 06 Elapsed Time of Second Fault Elapsed Time 2 1 hour Q Q Q Q U3 07 Elapsed Time of Third Fault Elapsed Time 3 1 hour Q Q Q Q U3 08 Elapsed Time of Fourth oldest Fault Elapsed Time 4 1 hour Q Q Q Q Function Parameter No Name Digital Operator Display Min Unit Description Analog Monitor Output Level Parameter Access Level V f V f w PG ...

Page 162: ... 3645 8182 YASKAWA ELECTRIC KOREA CORPORATION Paik Nam Bldg 901 188 3 1 Ga Euljiro Joong Gu Seoul Korea Phone 82 2 776 7844 Fax 82 2 753 2639 YASKAWA ELECTRIC SINGAPORE PTE LTD Head Office 151 Lorong Chuan 04 01 New Tech Park Singapore 556741 SINGAPORE Phone 65 282 3003 Fax 65 289 3003 TAIPEI OFFICE AND YATEC ENGINEERING CORPORATION 10F 146 Sung Chiang Road Taipei Taiwan Phone 886 2 2563 0010 Fax ...

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