Yanmar 2TNV70 Operation Manual Download Page 120

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TROUBLESHOOTING

102

TNV Operation Manual

TROUBLESHOOTING
INFORMATION

If your engine does not operate properly, refer to
the troubleshooting chart or consult your
authorized Yanmar industrial engine dealer or
distributor.

Supply the authorized Yanmar industrial engine
dealer or distributor with the following information:

• Model name and serial number of your

engine

• The driven machine type (tractor, generator,

skid steer loader), manufacturers name,
model and serial number

• How long the engine has been in service (the

number of engine hours or the number of
calendar months)

• Operating conditions when problem occurs:

Engine rpm

Color of exhaust smoke

Type of diesel fuel

Type of engine oil

Any abnormal noises or vibration

Operating environment such as high
altitude or extreme ambient temperatures,
etc.

• Engine maintenance history and previous

problems

• Other factors that contribute to the problem

Summary of Contents for 2TNV70

Page 1: ......

Page 2: ......

Page 3: ...TNV series OPERATION MANUAL 2TNV70 3TNV70 3TNV76 3TNV82A 3TNV84 3TNV84T 3TNV88 4TNV84 4TNV84T 4TNV88 4TNV94L 4TNV98 4TNV98T 4TNV106 4TNV106T TNV Operation Manual P N 0ATNV0 U0200 INDUSTRIAL ENGINES ...

Page 4: ...ed trademarks of Yanmar Co Ltd in Japan the United States and or other countries All Rights Reserved No part of this publication may be reproduced or used in any form by any means graphic electronic or mechanical including photocopying recording taping or information storage and retrieval systems without the written permission of Yanmar Co Ltd 2005 Yanmar Co Ltd ...

Page 5: ...ble dans d autres langues Si vous désirez une copie de ce manuel en français veuillez contacter votre concessionnaire ou distributeur agréé de moteurs industriels Yanmar Vous trouverez la liste des concessionnaires et distributeurs agréés de moteurs industriels Yanmar à l adresse suivante http www yanmar co jp english index network htm Tätä ohjekirjaa on saatavana muilla kielillä Jos haluat kappal...

Page 6: ...ступна и на других языках За экземпляром настоящей инструкции по эксплуатации на русском языке пожалуйста обращайтесь к местному официальному дилеру или дистрибьютору промышленных двигателей Yanmar Полный список официальных дилеров и дистрибьюторов промышленных двигателей Yanmar находится на сайте http www yanmar co jp english index network htm Táto príručka je k disozícii aj v iných jazykoch N E ...

Page 7: ...heel housing camshaft timing gear and gear case These listed parts are warranted for a period also beginning with the date of the delivery of the new Yanmar engine to the first retail purchaser of thirty six 36 months or three thousand 3000 engine operation hours whichever occurs first What the Engine Owner Must Do If you believe your Yanmar engine has experienced a failure due to a defect in mate...

Page 8: ... than those recommended in your Yanmar Operation Manual unauthorized alterations or modifications ordinary wear and tear and rust or corrosion This Warranty does not cover the cost of parts and or labor required to perform normal scheduled maintenance on your Yanmar engine This Warranty does not cover consumable parts such as but not limited to filters belts hoses fuel injector nozzles lubricants ...

Page 9: ...ligation on behalf of Yanmar either orally or in writing Questions If you have any questions or concerns regarding this Warranty please call or write to the nearest authorized Yanmar industrial engine dealer or distributor or other authorized facility Customer registration is very important for the original retail purchaser to enable Yanmar to provide the best support for your engine At the time o...

Page 10: ...avy duty off road engine at no charge to you for diagnosis parts or labor Warranty services or repairs will be provided at an authorized Yanmar industrial engine dealer or distributor Manufacturer s Warranty Period The emission related parts on your model year 2000 or later heavy duty off road engines are warranted for the periods listed below If any emission related part on your engine is found t...

Page 11: ...riod During the warranty period Yanmar is liable for damages to other engine components caused by the failure of any warranted part during the warranty period Any replacement part which is functionally identical to the original equipment part in all respects may be used in the maintenance or repair of your engine and shall not reduce Yanmar s warranty obligations Add on or modified parts that are ...

Page 12: ...ponsible for the performance of the required maintenance listed in your Operation Manual Yanmar recommends that you retain all documentation including receipts covering maintenance on your heavy duty off road engine but Yanmar cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance Your engine is designed to operate on diesel ...

Page 13: ...hine to ensure that you follow safe operating practices and maintenance procedures Keep this Operation Manual in a convenient place for easy access If this Operation Manual is lost or damaged order a new one from your authorized Yanmar industrial engine dealer or distributor Make sure this manual is transferred to subsequent owners This manual should be considered a permanent part of the engine an...

Page 14: ...____________________ Dealer ____________________________________________________________________________ Dealer Phone ______________________________________________________________________ Symbol Explanation The following symbols are used throughout this manual to identify specific engine model information This symbol indicates information pertaining to the following indirect injection engines 2TN...

Page 15: ...tor vi What Yanmar Will Do vi What is Not Covered by this Warranty vi Warranty Limitations vi Warranty Modifications vii Questions vii Customer Registration vii Yanmar Co Ltd Limited Emission Control System Warranty USA Only viii Your Warranty Rights and Obligations viii Manufacturer s Warranty Period viii Warranty Coverage ix Warranted Systems Parts Covered by this Warranty ix Exclusions x Owner ...

Page 16: ...ponents 23 Gauges and Indicators 24 Gauges 24 Indicators 25 Controls 26 Key Switch 26 Inlet Air Heater 27 Glow Plugs 27 Governor Lever 28 Engine Stop Solenoid 28 Before You Operate 29 Diesel Fuel 33 Diesel Fuel Specifications 33 Filling The Fuel Tank 34 Priming The Fuel System 36 Engine Oil 38 Engine Oil Specifications 38 Engine Oil Viscosity 38 Checking Engine Oil 38 Adding Engine Oil 39 Engine O...

Page 17: ...1 Tools Required 71 Ask Your Authorized Yanmar Industrial Engine Dealer or Distributor For Help 71 Required EPA ARB Maintenance USA Only 72 EPA ARB Installation Requirements USA Only 72 Tightening Fasteners 72 Standard Torque Chart 72 Periodic Maintenance Schedule 73 Periodic Maintenance Procedures 75 After Initial 50 Hours of Operation 75 Every 50 Hours of Operation 80 Every 250 Hours of Operatio...

Page 18: ...Engine Speed Specifications 106 Engine General Specifications 106 Principal Engine Specifications 107 2TNV70 107 3TNV70 108 3TNV76 109 3TNV82A 110 3TNV84 111 3TNV84T 112 3TNV88 113 4TNV84 114 4TNV84T 115 4TNV88 116 4TNV94L 117 4TNV98 118 4TNV98T 119 4TNV106 120 4TNV106T 121 ...

Page 19: ...come alert your safety is involved Please read and abide by the message that follows the safety alert symbol A DANGER 0000001en Danger the word DANGER is in white letters with a red rectangle behind it indicates an imminently hazardous situation which if not avoided will result in death or serious injury Danger is limited to the most extreme situations A WARNING 0000001en Warning the word WARNING ...

Page 20: ...CALD HAZARD NEVER remove the radiator cap if the engine is hot Steam and hot engine coolant will spurt out and seriously burn you Allow the engine to cool down before you attempt to remove the radiator cap Securely tighten the radiator cap after you check the radiator Steam can spurt out during engine operation if the cap is loose ALWAYS check the level of engine coolant by observing the reserve t...

Page 21: ...rter terminals may cause a fire or explosion Failure to comply will result in death or serious injury A DANGER 0000006en FIRE AND EXPLOSION HAZARD Diesel fuel is extremely flammable and explosive under certain conditions Place an approved container under the air bleed port when you prime the fuel system Never use a shop rag to catch the fuel Wipe up any spills immediately ALWAYS close the air blee...

Page 22: ... Diesel fuel is extremely flammable and explosive under certain conditions NEVER use diesel fuel as a cleaning agent Failure to comply will result in death or serious injury A DANGER 0000011en FIRE AND EXPLOSION HAZARD Diesel fuel is extremely flammable and explosive under certain conditions NEVER remove the fuel cap with engine running Failure to comply will result in death or serious injury A DA...

Page 23: ...ed engine If the hoist mechanism fails the engine will fall on you causing serious injury or death Failure to comply will result in death or serious injury A DANGER 0000015en FIRE AND EXPLOSION HAZARD Diesel fuel is extremely flammable and explosive under certain conditions Before you operate the engine check for fuel leaks Replace rubberized fuel hoses every two years or every 2000 hours of engin...

Page 24: ...tenance have been removed from the area Failure to comply could result in death or serious injury A WARNING 0000003en EXHAUST HAZARD NEVER operate the engine in an enclosed area such as a garage tunnel underground room manhole or ship s hold without proper ventilation NEVER block windows vents or other means of ventilation if the engine is operating in an enclosed area All internal combustion engi...

Page 25: ...ection Failure to comply could result in death or serious injury A WARNING 0000007en BURN HAZARD Batteries contain sulfuric acid NEVER allow battery fluid to come in contact with clothing skin or eyes Severe burns could result ALWAYS wear safety goggles and protective clothing when servicing the battery If contact with the skin and or eyes should occur flush with a large amount of water and obtain...

Page 26: ... in a serious injury If you must service the engine while it is operating remove all jewelry tie back long hair and keep your hands other body parts and clothing away from moving rotating parts Failure to comply could result in death or serious injury A WARNING 0000016en BURN HAZARD Wait until the engine cools before you drain the engine coolant Hot engine coolant may splash and burn you Failure t...

Page 27: ...ervicing engine and when using compressed air or high pressure water Dust flying debris compressed air pressurized water or steam may injure your eyes Failure to comply may result in minor or moderate injury CAUTION 0000004en Only use diesel fuels recommended by Yanmar for the best engine performance to prevent engine damage and to comply with EPA ARB warranty requirements Only use clean diesel fu...

Page 28: ...tal operating conditions to maintain engine performance and avoid premature engine wear NEVER run the engine if the ambient temperature is above 113 F 45 C or below 5 F 15 C If the ambient temperature exceeds 113 F 45 C the engine may overheat and cause the engine oil to break down If the ambient temperature falls below 5 F 15 C rubber components such as gaskets and seals will harden causing prema...

Page 29: ...versely affect the properties of the engine coolant CAUTION 0000015en NEVER overfill the engine with engine oil ALWAYS keep the oil level between upper and lower lines on the dipstick CAUTION 0000008en For maximum engine life Yanmar recommends that when shutting the engine down you allow the engine to idle without load for 5 minutes This will allow the engine components that operate at high temper...

Page 30: ...ngine s safety and performance characteristics and shorten the engine s life Any alterations to this engine may affect the warranty coverage of your engine See Yanmar Limited Warranty on page v CAUTION 0000014en Protect the air cleaner turbocharger if equipped and electric components from damage when you use steam or use high pressure water to clean the engine CAUTION 0000016en NEVER use high pres...

Page 31: ...wdriver to turn it counterclockwise 2 3 turns This may occur if the fuel filter water separator is positioned higher than the fuel level in the fuel tank After draining the fuel filter water separator be sure to tighten the air vent screw CAUTION 0000026en When the engine is operated in dusty conditions clean the air cleaner element more frequently NEVER operate the engine with the air cleaner or ...

Page 32: ...SAFETY 14 TNV Operation Manual ...

Page 33: ...led drive engine applications the engine s flywheel housing or end plate is coupled directly to the driven machine In belt drive engine applications a belt drive is used to power the driven machine If you have applications that require a belt drive and or front power take off PTO please contact your authorized Yanmar industrial engine dealer or distributor The engine is designed for a wide range o...

Page 34: ... End 4 Engine Cooling Fan 5 V Belt 6 Crankshaft V Pulley 7 Side Filler Port Engine Oil 8 Drain Plug Engine Oil 9 Fuel Inlet 10 Mechanical Fuel Pump 11 Fuel Priming Lever 12 Dipstick Engine Oil 13 Engine Oil Filter 14 Governor Lever 15 Fuel Injection Pump 16 Intake Manifold 17 Air Intake Port From Air Cleaner 18 Fuel Filter 19 Fuel Return To Fuel Tank 20 Top Filler Port Engine Oil 21 Rocker Arm Cov...

Page 35: ...5 Engine Cooling Fan 6 Crankshaft V Pulley 7 V Belt 8 Side Filler Port Engine Oil 9 Drain Plug Engine Oil 10 Fuel Injection Pump 11 Engine Oil Cooler 12 Engine Oil Filter 13 Dipstick Engine Oil 14 Governor Lever 15 Intake Manifold 16 Fuel Filter 17 Fuel Inlet 18 Fuel Return To Fuel Tank 19 Top Filler Port Engine Oil 20 Rocker Arm Cover 21 Air Intake Port From Air Cleaner 22 Flywheel 23 Starter Mot...

Page 36: ...model engines Figure 4 The typical location of the emission control information label is shown for 4TNV84 4TNV84T and 4TNV88 engines Figure 4 1 The typical location of the emission control information label is affixed to the exhaust side of the rocker arm cover for 3TNV82A 3TNV84 3TNV84T and 3TNV88 engines Figure 4 2 The typical location of the emission control information label is affixed to the ...

Page 37: ...2 and maintenance page 72 in the Periodic Maintenance section of this manual Also refer to the Yanmar Co Ltd Limited Emission Control System Warranty USA Only on page viii EMISSION CONTROL LABELS Since emission control regulations are being issued on a global basis it is necessary to identify which regulations a particular engine complies with We have listed several different types of labels you m...

Page 38: ...7 68 EC emission control label is affixed on the engines ENGINE FAMILY The EPA ARB labels and the 97 68 EC label all have an Engine Family field The following is an explanation of the Engine Family designation 97 68 EC 97 68 EC DIRECTIVE 5 YDX L 1 33 M 3 N Method of air aspiration Number of cylinders Engine speed specifications Displacement liter Non road Off road engine Yanmar Diesel 2005 Model Y...

Page 39: ...ification If an electric fuel pump is installed turn the key switch to the ON position for 10 to 15 seconds to prime the fuel system Engine Oil Filter The engine oil filter removes contaminants and sediments from the engine oil Periodic replacement of the engine oil filter is necessary See the Periodic Maintenance Schedule on page 73 for the replacement frequency Engine Oil Cooler If Equipped The ...

Page 40: ...lows excess fuel to be returned back to the fuel tank The fuel tank is a required engine component Mechanical Fuel Pump The mechanical fuel pump is a diaphragm type of pump and is installed on the fuel injection pump body The mechanical fuel pump is driven by a cam on the camshaft of the fuel injection pump An electric fuel pump is available as an option The mechanical fuel pump is not installed o...

Page 41: ...e cooling fan circulates air through the radiator the heat is transferred to the air Radiator Cap The radiator cap controls the cooling system pressure The cooling system is pressurized to raise the boiling point of the engine coolant As the engine coolant temperature rises the system pressure and the coolant volume increases When the pressure reaches a preset value the release valve in the radiat...

Page 42: ...e speed in Revolutions Per Minute rpm Engine Coolant Temperature The engine coolant temperature display Figure 5 2 or Figure 6 2 shows the temperature of the engine coolant Engine Oil Pressure The engine oil pressure display Figure 5 3 or Figure 6 3 shows the pressure of the engine oil Hour Meter The hour meter display Figure 5 4 or Figure 6 4 shows the total number of hours the engine has run Thi...

Page 43: ... to HEAT and when it goes out you can turn the key switch to START Battery Figure 7 2 or Figure 8 2 This indicator will come on if there is a problem in the charging system This indicator does not indicate whether the battery is discharged See Troubleshooting Chart on page 99 Engine Oil Pressure Figure 7 3 or Figure 8 3 This indicator will come on if the engine oil pressure is below or exceeds nor...

Page 44: ...tches may be equipped with a feature that prevents you from turning the key to the START position while the engine is running In these configurations you cannot turn the key to the START position without first returning the key to the OFF position The key switch for the operator s console illustrated in Figure 10 has four positions OFF ON START and HEAT Figure 10 CAUTION 0000008en For maximum engi...

Page 45: ...to HEAT You can turn the key to START when the indicator goes out Glow Plugs Glow plugs are installed in the cylinder head swirl chambers to help make the engine easy to start in cold temperatures During the engine starting sequence the glow plugs are activated for several seconds After the preheat heat indicator goes out the engine can be started Inlet Air Heater Figure 11 The inlet air heater Fi...

Page 46: ...d to the ON position the engine stop solenoid Figure 13 1 is energized and allows the fuel injection pump to deliver fuel to the engine allowing the engine to be started When the key is turned to the OFF position the engine stop solenoid is de energized and shuts off the fuel supply from the fuel injection pump to the engine causing the engine to stop CAUTION 0000045en NEVER attempt to adjust the ...

Page 47: ...the radiator cap after you check the radiator Steam can spurt out during engine operation if the cap is loose ALWAYS check the level of engine coolant by observing the reserve tank Failure to comply will result in death or serious injury ADANGER 0000001en 0000016en FIRE AND EXPLOSION HAZARD Diesel fuel is extremely flammable and explosive under certain conditions When you prime the fuel system ope...

Page 48: ... with fuel NEVER open the air vent valve while the fuel system is being primed The fuel filter has an internal air bleed port Failure to comply will result in death or serious injury A DANGER 0000005en FIRE AND EXPLOSION HAZARD Diesel fuel is extremely flammable and explosive under certain conditions Only fill fuel tank with diesel fuel Filling fuel tank with gasoline may result in a fire NEVER re...

Page 49: ... under certain conditions Before you operate the engine check for fuel leaks Replace rubberized fuel hoses every two years or every 2000 hours of engine operation whichever comes first even if the engine has been out of service Rubberized fuel lines tend to dry out and become brittle after two years or 2000 hours of engine operation whichever comes first Failure to comply will result in death or s...

Page 50: ...he engine oil specified Other engine oils may affect warranty coverage cause internal engine components to seize or shorten engine life Prevent dirt and debris from contaminating engine oil Carefully clean the oil cap dipstick and the surrounding area before you remove the cap NEVER mix different types of engine oil This may adversely affect the lubricating properties of the engine oil NEVER overf...

Page 51: ... 95 Lubricity Wear mark of WS1 4 should be Max 0 018 in 460 µm at HFRR test Bio Diesel Fuels In Europe and in the United States as well as some other countries non mineral oil based fuel resources such as RME Rapeseed Methyl Ester and SOME Soybean Methyl Ester collectively known as FAME Fatty Acid Methyl Esters are being used as extenders for mineral oil derived diesel fuels Yanmar approves the us...

Page 52: ...el fuels that do not comply with the standards as agreed to by the diesel engine manufacturers and the diesel fuel injection equipment manufacturers or bio diesel fuels that have degraded as per the precautions and concerns above may affect the warranty coverage of your engine See Yanmar Limited Warranty on page v Filling The Fuel Tank A DANGER 0000005en FIRE AND EXPLOSION HAZARD Diesel fuel is ex...

Page 53: ...ous injury A DANGER 0000015en FIRE AND EXPLOSION HAZARD Diesel fuel is extremely flammable and explosive under certain conditions Before you operate the engine check for fuel leaks Replace rubberized fuel hoses every two years or every 2000 hours of engine operation whichever comes first even if the engine has been out of service Rubberized fuel lines tend to dry out and become brittle after two y...

Page 54: ...nd draining the fuel filter water separator or replacing a fuel system component To prime the fuel system if an electric fuel pump is installed 1 Turn the key to the ON position for 10 to 15 seconds This will allow the electric fuel pump to prime the fuel system 0000002A 1 2 3 A DANGER 0000010en FIRE AND EXPLOSION HAZARD Diesel fuel is extremely flammable and explosive under certain conditions If ...

Page 55: ...verheat and damage the coils pinion and or ring gear Figure 2 The fuel system needs to be primed under certain conditions Before starting the engine for the first time After running out of fuel and fuel has been added to the fuel tank After fuel system maintenance such as changing the fuel filter and draining the fuel filter water separator or replacing a fuel system component To prime the fuel sy...

Page 56: ...he Total Base Number TBN has been reduced to 2 0 TBN mgKOH g test method JIS K 201 5 2 2 HCI ASTM D4739 HCI Engine Oil Viscosity Select the appropriate engine oil viscosity based on the ambient temperature and use the SAE Service Grade Viscosity Chart in Figure 3 Figure 3 Checking Engine Oil 1 Make sure engine is level 2 Remove dipstick Figure 4 1 and wipe with clean cloth 3 Fully reinsert dipstic...

Page 57: ...sociated with a Deep Standard oil pan Oil capacity will vary dependant upon which optional oil pan is used Refer to the operation manual provided by the driven machine manufacturer for the actual engine oil capacity of your machine The following are the engine oil capacities for various Yanmar TNV engines 4 5 1 2 3 0000587A 4 0000007B 4 3 1 2 4 5 Engine Oil Capacity Engine Model Dipstick Upper Lim...

Page 58: ...R remove the radiator cap if the engine is hot Steam and hot engine coolant will spurt out and seriously burn you Allow the engine to cool down before you attempt to remove the radiator cap Securely tighten the radiator cap after you check the radiator Steam can spurt out during engine operation if the cap is loose ALWAYS check the level of engine coolant by observing the reserve tank Failure to c...

Page 59: ...5 NEVER mix different types and or colors of extended life coolants 6 Replace the coolant every 1000 engine hours or once a year Additional Technical Coolant Specifications ASTM D6210 D4985 US JIS K 2234 Japan SAE J814C J1941 J1034 or J2036 International A CAUTION 0000005en COOLANT HAZARD Wear eye protection and rubber gloves when you handle Long Life or Extended Life Engine Coolant If contact wit...

Page 60: ...out 1 3 of a turn 3 Pour the engine coolant slowly into the radiator until it is even with the lip of the engine coolant filler port Make sure that air bubbles do not develop as you fill the radiator 4 Reinstall the radiator cap Figure 5 2 Align the tabs on the back side of the radiator cap with the notches on the engine coolant filler port Press down and turn the cap clockwise about 1 3 of a turn...

Page 61: ...dd additional engine coolant to the reserve tank if necessary 3 Check the radiator hoses for cracks abrasions cuts or other damage Replace as necessary Engine Coolant Capacity Typical Note Capacities listed are for the engine only without a radiator Refer to the operation manual provided by the driven machine manufacturer for actual engine coolant capacity on your machine The following are the eng...

Page 62: ...ck Diesel Fuel Engine Oil and Engine Coolant Levels Follow the procedures in Diesel Fuel on page 33 Engine Oil on page 38 and Engine Coolant on page 40 to check these levels Check Engine Speed Control 1 Check the engine speed control for smooth operation and lubricate or clean as necessary 2 Check engine speed control for proper adjustments A WARNING 0000008en HIGH PRESSURE HAZARD Avoid skin conta...

Page 63: ...n the key to the HEAT position to activate the glow plugs indirect injection models or inlet air heater direct injection models The indicator will flash for several seconds when you turn the key to HEAT You can turn the key to START when the indicator goes out Battery Figure 8 2 or Figure 9 2 Stays On until the engine is running and the alternator is supplying charging current This indicator does ...

Page 64: ...conds then goes out Only for certain operator s consoles Figure 8 OFF Battery NA ON OFF Stays On until alternator is supplying charging current Remains On if there is a problem in the charging system This indicator does not indicate whether the battery is discharged Engine Oil Pressure NA ON OFF Stays On until oil pressure reaches normal operating pressure Remains On or comes back On if there is a...

Page 65: ... Machine safety signs and labels are additional reminders for safe operating and maintenance techniques See your authorized Yanmar industrial engine dealer or distributor for additional training A DANGER 0000002en SCALD HAZARD NEVER remove the radiator cap if the engine is hot Steam and hot engine coolant will spurt out and seriously burn you Allow the engine to cool down before you attempt to rem...

Page 66: ... in death or serious injury A DANGER 0000011en FIRE AND EXPLOSION HAZARD Diesel fuel is extremely flammable and explosive under certain conditions NEVER remove the fuel cap with engine running Failure to comply will result in death or serious injury A DANGER 0000005en FIRE AND EXPLOSION HAZARD Diesel fuel is extremely flammable and explosive under certain conditions Only fill fuel tank with diesel...

Page 67: ...lammable material such as oil hay or dried grass close to the engine during engine operation or shortly after shut down Failure to comply will result in death or serious injury A DANGER 0000015en FIRE AND EXPLOSION HAZARD Diesel fuel is extremely flammable and explosive under certain conditions Before you operate the engine check for fuel leaks Replace rubberized fuel hoses every two years or ever...

Page 68: ... maintenance have been removed from the area Failure to comply could result in death or serious injury A WARNING 0000003en EXHAUST HAZARD NEVER operate the engine in an enclosed area such as a garage tunnel underground room manhole or ship s hold without proper ventilation NEVER block windows vents or other means of ventilation if the engine is operating in an enclosed area All internal combustion...

Page 69: ...g the transmission or any PTO attachments Engaging the transmission or PTO at an elevated engine speed could result in an unexpected movement of the equipment Failure to comply could result in death or serious injury A WARNING 0000015en BURN HAZARD Keep your hands and other body parts away from hot engine surfaces such as the muffler exhaust pipe turbocharger if equipped and engine block during op...

Page 70: ...ation vary the engine speed and load on the engine Short periods of maximum engine speed and load are desirable Avoid prolonged operation at minimum or maximum engine speeds and loads for the next 4 to 5 hours During the break in period carefully observe the engine oil pressure and engine temperature During the break in period check the engine oil and coolant levels frequently CAUTION 0000007en NE...

Page 71: ... engine if the ambient temperature is above 113 F 45 C or below 5 F 15 C If the ambient temperature exceeds 113 F 45 C the engine may overheat and cause the engine oil to break down If the ambient temperature falls below 5 F 15 C rubber components such as gaskets and seals will harden causing premature engine wear and damage Contact your authorized Yanmar industrial engine dealer or distributor if...

Page 72: ...Release the key as soon as the engine starts It will return to the ON position Figure 2 2 or Figure 3 5 9 If the engine fails to start a Wait until the engine comes to a complete stop before you attempt to start it again Engaging the starter while the engine is still rotating will result in damage to the starter and flywheel Note Some key switches are equipped with an interlock that will not allow...

Page 73: ...sult in death or serious injury CAUTION 0000010en Make sure the engine is installed on a level surface If a continuously running engine is installed at an angle greater than 30 in any direction or if an engine runs for short periods of time less than 3 minutes at an angle greater than 35 in any direction engine oil may enter the combustion chamber causing exessive engine speed and generate white s...

Page 74: ...ant Temperature Figure 4 3 or Figure 5 2 Make sure the engine coolant temperature is within normal limits Hour Meter The hour meter display Figure 4 4 or Figure 5 4 shows the total number of hours the engine has run This is useful for planning periodic maintenance operations See Periodic Maintenance Schedule on page 73 If any of the gauges show an out of normal limits condition shut down the engin...

Page 75: ...peed for the task that will be performed A WARNING 0000008en HIGH PRESSURE HAZARD Avoid skin contact with high pressure diesel fuel spray caused by a fuel system leak such as a broken fuel injection line High pressure fuel can penetrate your skin and result in serious injury If you are exposed to high pressure fuel spray obtain prompt medical treatment NEVER check for a fuel leak with your hands A...

Page 76: ...osition Figure 6 1 or Figure 7 1 and remove it from the key switch 5 If the engine will not be used for six months or longer follow the additional instructions in Long Term Storage on page 103 CAUTION 0000008en For maximum engine life Yanmar recommends that when shutting the engine down you allow the engine to idle without load for 5 minutes This will allow the engine components that operate at hi...

Page 77: ...g practices and maintenance procedures Machine safety signs and labels are additional reminders for safe operating and maintenance techniques See your authorized Yanmar industrial engine dealer or distributor for additional training A DANGER 0000007en EXPLOSION HAZARD NEVER check the remaining battery charge by shorting out the terminals This will result in a spark and may cause an explosion or fi...

Page 78: ...r cap after you check the radiator Steam can spurt out during engine operation if the cap is loose ALWAYS check the level of engine coolant by observing the reserve tank Failure to comply will result in death or serious injury A DANGER 0000005en FIRE AND EXPLOSION HAZARD Diesel fuel is extremely flammable and explosive under certain conditions Only fill fuel tank with diesel fuel Filling fuel tank...

Page 79: ...ARD Diesel fuel is extremely flammable and explosive under certain conditions NEVER remove the fuel cap with engine running Failure to comply will result in death or serious injury A DANGER 0000015en FIRE AND EXPLOSION HAZARD Diesel fuel is extremely flammable and explosive under certain conditions Before you operate the engine check for fuel leaks Replace rubberized fuel hoses every two years or ...

Page 80: ...ag to catch the fuel Vapors from the rag are extremely flammable and explosive Wipe up any spills immediately Wear eye protection The fuel system is under pressure and fuel could spray out when you remove any fuel system component Failure to comply will result in death or serious injury A DANGER 0000009en FIRE AND EXPLOSION HAZARD Diesel fuel is extremely flammable and explosive under certain cond...

Page 81: ... bubbles to allow the electric fuel pump to prime the system If the unit has a mechanical fuel pump operate the fuel priming pump several times until the fuel coming out of the air bleed port is free of bubbles Failure to comply will result in death or serious injury A WARNING 0000003en EXHAUST HAZARD NEVER operate the engine in an enclosed area such as a garage tunnel underground room manhole or ...

Page 82: ...any tools or shop rags used during maintenance have been removed from the area Failure to comply could result in death or serious injury A WARNING 0000006en SUDDEN MOVEMENT HAZARD Allow the engine to warm up for at least 5 minutes to allow the engine idle speed to return to normal before engaging the transmission or any PTO attachments Engaging the transmission or PTO at an elevated engine speed c...

Page 83: ...ing signals Failure to comply could result in death or serious injury A WARNING 0000007en BURN HAZARD Batteries contain sulfuric acid NEVER allow battery fluid to come in contact with clothing skin or eyes Severe burns could result ALWAYS wear safety goggles and protective clothing when servicing the battery If contact with the skin and or eyes should occur flush with a large amount of water and o...

Page 84: ... other body parts and clothing away from moving rotating parts Failure to comply could result in death or serious injury A WARNING 0000011en BURN HAZARD If you must drain the engine oil while it is still hot stay clear of the hot engine oil to avoid being scalded Make sure you wear eye protection Failure to comply could result in death or serious injury A CAUTION 0000003en FLYING OBJECT HAZARD ALW...

Page 85: ...he radiator cap and the surrounding area before you remove the cap NEVER mix different types of engine coolants This may adversely affect the properties of the engine coolant CAUTION 0000079en NEVER attempt to modify the engine s design or safety features such as defeating the engine speed limit control or the diesel fuel injection quantity control Modifications may impair the engine s safety and ...

Page 86: ...n rough and produce exhaust gases that exceed the design specifications CAUTION 0000007en NEVER hold the key in the START position for longer than 15 seconds or the starter motor will overheat CAUTION 0000008en For maximum engine life Yanmar recommends that when shutting the engine down you allow the engine to idle without load for 5 minutes This will allow the engine components that operate at hi...

Page 87: ...ge the starter motor pinion and or ring gear CAUTION 0000013en Be responsible to the environment Follow these procedures for hazardous waste disposal Failure to follow these procedures may seriously harm the environment Follow the guidelines of the EPA or other governmental agency for the proper disposal of hazardous materials such as engine oil diesel fuel and engine coolant Consult the local aut...

Page 88: ...or by using a screwdriver to turn it counterclockwise 2 3 turns This may occur if the fuel filter water separator is positioned higher than the fuel level in the fuel tank After draining the fuel filter water separator be sure to tighten the air vent screw CAUTION 0000026en When the engine is operated in dusty conditions clean the air cleaner element more frequently NEVER operate the engine with t...

Page 89: ...tween the periodic maintenance intervals Periodic maintenance intervals are every 50 250 500 1000 1500 and 2000 engine hours Failure to perform periodic maintenance will shorten the life of the engine Yanmar Replacement Parts Yanmar recommends that you use genuine Yanmar parts when replacement parts are needed Genuine replacement parts help ensure long engine life Tools Required Before you start a...

Page 90: ... Fasteners Use the correct amount of torque when you tighten fasteners on the machine Applying excessive torque may damage the fastener or component and not enough torque may cause a leak or component failure STANDARD TORQUE CHART 2TNV70 0 85 psi 5 88 kPa 600 mm Aq or less 3TNV70 and 3TNV76 1 70 psi 11 76 kPa 1200 mm Aq or less 3TNV84T and 4TNV84T 0 85 psi 5 88 kPa 600 mm Aq or Iess 4TNV98T 1 71 p...

Page 91: ...ively The following should be treated only as a general guideline CAUTION 0000024enTNVIDI DIOM Establish a periodic maintenance plan according to the engine application and make sure you perform the required periodic maintenance at intervals indicated Failure to follow these guidelines will impair the engine s safety and performance characteristics shorten the engine s life and may affect the warr...

Page 92: ... Cylinder Head Adjust Intake Exhaust Valve Clearance z Lap Intake Exhaust Valve Seats z Electrical Equipment Check Indicators c Check Battery c Engine Oil Check Engine Oil Level c Drain Fill Engine Oil 1st time 2nd after Replace Engine Oil Filter Engine Speed Control Check Adjust Governor Lever Engine Speed Control c c Emission Control Warranty Inspect Clean Test Fuel Injectors z Inspect Turbochar...

Page 93: ...ply could result in death or serious injury CAUTION 0000005en Only use the engine oil specified Other engine oils may affect warranty coverage cause internal engine components to seize or shorten engine life Prevent dirt and debris from contaminating engine oil Carefully clean the oil cap dipstick and the surrounding area before you remove the cap NEVER mix different types of engine oil This may a...

Page 94: ...re the engine is level 2 Start the engine and bring it up to operating temperature 3 Stop the engine 4 Remove one of the oil filler caps Figure 1 1 to vent the engine crankcase and allow the engine oil to drain more easily 5 Position a container under the engine to collect waste oil Figure 1 6 Remove the oil drain plug Figure 2 1 from the engine oil pan Allow oil to drain 7 After all oil has been ...

Page 95: ...ng the filter wrench 4 Add new engine oil to the engine through either of the oil filler ports as specified in Adding Engine Oil on page 39 5 Warm up the engine by running it for 5 minutes and check for any engine oil leaks 6 After engine is warm shut it off and let it sit for 10 minutes 0000651A 3 4 2 1 0000062A 3 4 2 1 Applicable Engine Oil Filter Part No 2TNV70 3TNV70 3TNV76 119305 35150 Applic...

Page 96: ...t power Also the engine will overheat due to the engine coolant pump pulley slipping Check and adjust the V belt tension deflection as follows 1 Press the V belt down with your thumb with a force of approximately 22 ft lbs 98 N m 10 kgf to check the deflection There are three positions to check for V belt tension Figure 4 A B and C You can check the tension at whichever position is the most access...

Page 97: ...lt 4 When installing a new V belt refer to the New V belt Tension table After making the initial belt tension adjustment run the engine for at least 5 minutes Then recheck the v belt tension using the measurements in the Used V belt Tension table Readjust as necessary Note A New V belt refers to a V belt which has been used less than 5 minutes on a running engine 0000652A A B C A 0000063A B C New ...

Page 98: ...on The fuel system is under pressure and fuel could spray out when you remove any fuel system component Failure to comply will result in death or serious injury CAUTION 0000025enTNVIDI DI If no water drips when the fuel filter water separator drain cock is opened loosen the air vent screw on the top of the fuel filter water separator by using a screwdriver to turn it counterclockwise 2 3 turns Thi...

Page 99: ...p with a shop towel to prevent the fuel from dripping Wipe up any spills immediately 5 Clean the inside of the cup 6 Inspect the condition of the mesh filter Figure 6 10 Clean the mesh filter if necessary 7 Inspect the condition of the O ring Figure 6 11 Replace the O ring if necessary 8 Put the float Figure 6 7 and retaining spring Figure 6 6 inside the cup 9 Reinstall the cup to the mounting fla...

Page 100: ...yte is frozen slowly warm the battery before you recharge it Failure to comply will result in death or serious injury A WARNING 0000007en BURN HAZARD Batteries contain sulfuric acid NEVER allow battery fluid to come in contact with clothing skin or eyes Severe burns could result ALWAYS wear safety goggles and protective clothing when servicing the battery If contact with the skin and or eyes shoul...

Page 101: ...place until the next use This will help start the engine easily at low ambient temperatures Perform the following maintenance every 250 hours of operation Drain Fuel Tank Replace Engine Oil and Engine Oil Filter Check and Clean Radiator Fins Check and Adjust Cooling Fan V belt Check and Adjust the Governor Lever and Engine Speed Control Clean Air Cleaner Element Drain Fuel Tank 0000067A 3 1 2 Ever...

Page 102: ...seriously harm the environment Follow the guidelines of the EPA or other governmental agency for the proper disposal of hazardous materials such as engine oil diesel fuel and engine coolant Consult the local authorities or reclamation facility NEVER dispose of hazardous materials irresponsibly by dumping them into a sewer on the ground or into ground water or waterways CAUTION 0000005en Only use t...

Page 103: ...inse with tap water CAUTION 0000013en Be responsible to the environment Follow these procedures for hazardous waste disposal Failure to follow these procedures may seriously harm the environment Follow the guidelines of the EPA or other governmental agency for the proper disposal of hazardous materials such as engine oil diesel fuel and engine coolant Consult the local authorities or reclamation f...

Page 104: ...cable or pedal to move This may deform the governor lever or stretch the cable and cause irregular operation of the engine speed control Checking and adjusting the governor lever 1 Check that the governor lever Figure 11 1 makes uniform contact with the high idle Figure 11 2 and low idle Figure 11 3 speed limit screws when the engine speed control is in the high idle speed or low idle speed positi...

Page 105: ...ir to remove the particulates Use the lowest possible air pressure to remove the dust without damaging the element If the air cleaner is equipped with a double element only remove and replace the inner element Figure 13 1 if the engine lacks power or the dust indicator actuates if equipped The inner element should not be removed because it is used to prevent dust from entering the engine when clea...

Page 106: ...y 500 hours even if it is not damaged or dirty When replacing the element clean the inside of the air cleaner case Figure 12 4 If the air cleaner is equipped with a double element only remove and replace the inner element Figure 13 1 if the engine lacks power or the dust indicator actuates if equipped This is in addition to replacing the outer element CAUTION 0000026en When the engine is operated ...

Page 107: ...shop rag to catch the fuel Vapors from the rag are extremely flammable and explosive Wipe up any spills immediately Wear eye protection The fuel system is under pressure and fuel could spray out when you remove any fuel system component Failure to comply will result in death or serious injury CAUTION 0000008en For maximum engine life Yanmar recommends that when shutting the engine down you allow t...

Page 108: ...ter using a filter wrench to turn it to the left Figure 15 1 When removing the fuel filter carefully hold it to prevent the fuel from spilling Wipe up all spilled fuel Figure 15 4 Clean the filter mounting surface and apply a small amount of diesel fuel to the gasket of the new fuel filter 5 Install the new fuel filter Hand tighten it to the right Figure 15 2 until it comes in contact with the mou...

Page 109: ...Failure to comply will result in death or serious injury A DANGER 0000009en FIRE AND EXPLOSION HAZARD Diesel fuel is extremely flammable and explosive under certain conditions When you remove any fuel system component to perform maintenance such as changing the fuel filter place an approved container under the opening to catch the fuel NEVER use a shop rag to catch the fuel Vapors from the rag are...

Page 110: ... inside cup 1 Position an approved container under the cup Figure 17 1 of the fuel filter water separator to collect the contaminants 2 Close Figure 17 2 the fuel cock Figure 17 3 3 Loosen the drain cock Figure 17 4 and drain the contaminants See Drain Fuel Filter Water Separator on page 80 4 Turn the retaining ring Figure 17 5 to the left Figure 17 10 and remove the cup Figure 17 1 If equipped di...

Page 111: ... Perform the following maintenance every 1000 hours of operation Drain Flush and Refill Cooling System With New Coolant Adjust Intake Exhaust Valve Clearance Drain Flush and Refill Cooling System With New Coolant Applicable Element Part No 3TNV82A 3TNV84 3TNV84T 3TNV88 4TNV84 4TNV84T 4TNV88 4TNV94L 4TNV98 4TNV98T 4TNV106 4TNV106T 119802 55710 Every 1000 Hours of Operation A DANGER 0000002en SCALD ...

Page 112: ...plash and burn you Failure to comply could result in death or serious injury A CAUTION 0000005en COOLANT HAZARD Wear eye protection and rubber gloves when you handle Long Life or Extended Life Engine Coolant If contact with the eyes or skin should occur wash with clean water Failure to comply may result in minor or moderate injury CAUTION 0000013en Be responsible to the environment Follow these pr...

Page 113: ... plug or close the drain cock in the radiator Reinstall and tighten the engine block drain plug or reconnect the coolant hose at the oil cooler 5 Fill radiator and engine with engine coolant See Drain Flush and Refill Cooling System With New Coolant on page 93 Adjust Intake Exhaust Valve Clearance Proper adjustment is necessary to maintain the correct timing for opening and closing the valves Impr...

Page 114: ...ine seems sluggish or the exhaust color is abnormal NEVER wait until the next periodic interval Have your authorized Yanmar industrial engine dealer or distributor service the turbocharger soon Inspect Crankcase Breather System Proper operation of the crankcase breather system is required to maintain the emission requirements of the engine The EPA ARB requires that you have the crankcase breather ...

Page 115: ...tem and engine coolant system hoses If they are cracked or degraded replace them Replace the hoses at least every two years Consult your authorized Yanmar industrial engine dealer or distributor to replace fuel hoses and engine coolant system hoses Lap the Intake and Exhaust Valves Adjustment is necessary to maintain proper contact of the valves and seats Consult your authorized Yanmar industrial ...

Page 116: ...PERIODIC MAINTENANCE 98 TNV Operation Manual ...

Page 117: ...or distributor for service before operating the engine CAUTION 0000029en If any indicator illuminates during engine operation stop the engine immediately Determine the cause and repair the problem before you continue to operate the engine SYMPTOM PROBABLE CAUSE ACTION REFER TO Indicator Turns On Engine Running Engine oil pressure indicator Low level of engine oil Too high an oil level Check and ad...

Page 118: ...g or faulty indicator See authorized Yanmar industrial engine dealer or distributor Indicator Stays On Key Switch is Turned from Start to ON START ON Engine Not Running Battery indicator stays ON Faulty alternator See authorized Yanmar industrial engine dealer or distributor Engine oil pressure indicator stays ON Faulty engine oil pressure switch No or Low level of engine oil Check and adjust oil ...

Page 119: ...ck exhaust smoke Engine overloaded Reduce load Clogged air cleaner element Clean element or replace Clean Air Cleaner Element on page 87 Improper diesel fule Replace with recommended diesel fuel Diesel Fuel Specifications on page 33 Faulty spraying of fuel injection See authorized Yanmar industrial engine dealer or distributor Excessive intake exhaust valve clearance White exhaust smoke Improper d...

Page 120: ...umber of your engine The driven machine type tractor generator skid steer loader manufacturers name model and serial number How long the engine has been in service the number of engine hours or the number of calendar months Operating conditions when problem occurs Engine rpm Color of exhaust smoke Type of diesel fuel Type of engine oil Any abnormal noises or vibration Operating environment such as...

Page 121: ...cause an explosion or fire Use a hydrometer to check the remaining battery charge If the electrolyte is frozen slowly warm the battery before you recharge it Failure to comply will result in death or serious injury A WARNING 0000007en BURN HAZARD Batteries contain sulfuric acid NEVER allow battery fluid to come in contact with clothing skin or eyes Severe burns could result ALWAYS wear safety gogg...

Page 122: ... 10 Rotate the engine without starting every four to six months RETURNING THE ENGINE TO SERVICE 1 Perform the Daily Checks on page 44 2 The engine should be pre oiled before startup Crank the engine leaving the fuel system shut off so the engine will not start for 15 seconds Then pause for 30 seconds Repeat the procedure until you have cranked the engine for a total of one minute This will circula...

Page 123: ...V 70 00 00 Output Code Customer Machine Code Cylinder Bore in terms of mm Series Name No of Cylinders 3 TNV 82 A T 00 00 Output Code Customer Machine Code With Turbocharger If no symbol appears engine is naturally aspirated Identified Designation Cylinder Bore in terms of mm Series Name No of Cylinders ...

Page 124: ... F 40 C With Cooling Fan Air Cleaner Muffler Yanmar Standard After Engine Break In Period Output Allowable Deviation 3 1 PS 0 7355 kW 1 hp SAE Society of Automotive Engineers 0 7457 kW NOTATION AVAILABLE ENGINE SPEED INTENDED USES VH 3200 3600 rpm min 1 Lawn Mower Construction Industrial Machine VM 2000 3000 rpm min 1 Agricultural Constructive Industrial Machines CH 3000 3600 rpm min 1 2 pole Gene...

Page 125: ...0 High Idling rpm min 1 2160 25 2355 25 2570 25 2780 25 2995 25 3210 25 3165 25 3800 25 3390 25 3605 25 3815 25 Engine Weight Dry With Flywheel Housing 145 5 lb 66 kg PTO Position Flywheel Side Direction of Rotation Counterclockwise Viewed From Flywheel Side Cooling System Liquid Cooled With Radiator Lubricating System Forced Lubrication With Trochoid Pump Normal Oil Pressure at Rated Engine Speed...

Page 126: ... 4 18 6 18 1 21 7 19 0 20 0 21 0 High Idling rpm min 1 1585 25 1880 25 2160 25 2355 25 2570 25 2780 25 2995 25 3210 25 3165 25 3760 25 3390 25 3605 25 3815 25 Engine Weight Dry With Flywheel Housing 183 0 lb 83 kg PTO Position Flywheel Side Direction of Rotation Counterclockwise Viewed From Flywheel Side Cooling System Liquid Cooled With Radiator Lubricating System Forced Lubrication With Trochoid...

Page 127: ... 3 14 9 15 5 16 7 17 9 16 5 19 5 18 2 19 3 19 5 PS 12 2 14 5 16 1 17 9 19 5 20 3 21 1 22 7 24 3 22 4 26 5 24 7 26 2 26 5 High Idling rpm min 1 1600 25 1895 25 2160 25 2355 25 2570 25 2675 25 2780 25 2995 25 3210 25 3800 25 3400 25 3600 25 3815 25 Engine Weight Dry With Flywheel Housing 242 6 lb 110 kg PTO Position Flywheel Side Direction of Rotation Counterclockwise Viewed From Flywheel Side Cooli...

Page 128: ...9 21 8 23 8 25 8 27 8 29 8 High Idling rpm min 1 1600 25 1895 25 2205 25 2420 25 2615 25 2810 25 2995 25 3210 25 Engine Weight Dry With Flywheel Housing 304 3 lb 138 kg 282 2 lb 128 kg PTO Position Flywheel Side Direction of Rotation Counterclockwise Viewed From Flywheel Side Cooling System Liquid Cooled With Radiator Lubricating System Forced Lubrication With Trochoid Pump Normal Oil Pressure at ...

Page 129: ... 3 23 0 24 6 PS 16 8 20 1 22 3 24 6 26 8 29 0 31 3 33 5 High Idling rpm min 1 1600 25 1895 25 2205 25 2420 25 2615 25 2810 25 2995 25 3210 25 Engine Weight Dry With Flywheel Housing 355 0 lb 161 kg 341 8 lb 155 kg PTO Position Flywheel Side Direction of Rotation Counterclockwise Viewed From Flywheel Side Cooling System Liquid Cooled With Radiator Lubricating System Forced Lubrication With Trochoid...

Page 130: ... 5 31 0 34 0 36 5 39 5 42 0 High Idling rpm min 1 1600 25 1895 25 2205 25 2420 25 2615 25 2810 25 2995 25 3210 25 Engine Weight Dry With Flywheel Housing 355 0 lb 161 kg 341 8 lb 155 kg PTO Position Flywheel Side Direction of Rotation Counterclockwise Viewed From Flywheel Side Cooling System Liquid Cooled With Radiator Lubricating System Forced Lubrication With Trochoid Pump Normal Oil Pressure at...

Page 131: ... 27 0 29 4 31 9 34 2 36 8 High Idling rpm min 1 1600 25 1895 25 2205 25 2420 25 2615 25 2810 25 2995 25 3210 25 Engine Weight Dry With Flywheel Housing 355 0 lb 161 kg 341 8 lb 155 kg PTO Position Flywheel Side Direction of Rotation Counterclockwise Viewed From Flywheel Side Cooling System Liquid Cooled With Radiator Lubricating System Forced Lubrication With Trochoid Pump Normal Oil Pressure at R...

Page 132: ...2 8 35 8 38 7 41 7 44 7 High Idling rpm min 1 1600 25 1895 25 2205 25 2420 25 2615 25 2810 25 2995 25 3210 25 Engine Weight Dry With Flywheel Housing 403 5 lb 183 kg 374 9 lb 170 kg PTO Position Flywheel Side Direction of Rotation Counterclockwise Viewed From Flywheel Side Cooling System Liquid Cooled With Radiator Lubricating System Forced Lubrication With Trochoid Pump Normal Oil Pressure at Rat...

Page 133: ...0 41 5 45 5 48 5 52 5 56 0 High Idling rpm min 1 1600 25 1895 25 2205 25 2420 25 2615 25 2810 25 2995 25 3210 25 Engine Weight Dry With Flywheel Housing 403 5 lb 183 kg 374 9 lb 170 kg PTO Position Flywheel Side Direction of Rotation Counterclockwise Viewed From Flywheel Side Cooling System Liquid Cooled With Radiator Lubricating System Forced Lubrication With Trochoid Pump Normal Oil Pressure at ...

Page 134: ...6 0 39 2 42 5 45 8 48 1 High Idling rpm min 1 1600 25 1895 25 2205 25 2420 25 2615 25 2810 25 2995 25 3210 25 Engine Weight Dry With Flywheel Housing 403 5 lb 183 kg 374 9 lb 170 kg PTO Position Flywheel Side Direction of Rotation Counterclockwise Viewed From Flywheel Side Cooling System Liquid Cooled With Radiator Lubricating System Forced Lubrication With Trochoid Pump Normal Oil Pressure at Rat...

Page 135: ... 0 PS 39 5 47 0 48 0 52 0 56 5 58 5 High Idling rpm min 1 1600 25 1895 25 2205 25 2420 25 2615 25 2725 25 Engine Weight Dry With Flywheel Housing 540 2 lb 245 kg 518 2 lb 235 kg PTO Position Flywheel Side Direction of Rotation Counterclockwise Viewed From Flywheel Side Cooling System Liquid Cooled With Radiator Lubricating System Forced Lubrication With Trochoid Pump Normal Oil Pressure at Rated E...

Page 136: ...1 PS 47 0 56 0 57 0 62 0 67 0 69 5 High Idling rpm min 1 1600 25 1895 25 2205 25 2420 25 2615 25 2725 25 Engine Weight Dry With Flywheel Housing 546 8 lb 248 kg 518 2 lb 235 kg PTO Position Flywheel Side Direction of Rotation Counterclockwise Viewed From Flywheel Side Cooling System Liquid Cooled With Radiator Lubricating System Forced Lubrication With Trochoid Pump Normal Oil Pressure at Rated En...

Page 137: ...62 5 PS 57 0 68 5 69 0 75 5 82 0 85 0 High Idling rpm min 1 1600 25 1895 25 2205 25 2420 25 2615 25 2725 25 Engine Weight Dry With Flywheel Housing 568 9 lb 258 kg 540 2 lb 245 kg PTO Position Flywheel Side Direction of Rotation Counterclockwise Viewed From Flywheel Side Cooling System Liquid Cooled With Radiator Lubricating System Forced Lubrication With Trochoid Pump Normal Oil Pressure at Rated...

Page 138: ... Dry With Flywheel Housing 727 7 lb 330 kg PTO Position Flywheel Side Direction of Rotation Counterclockwise Viewed From Flywheel Side Cooling System Liquid Cooled With Radiator Lubricating System Forced Lubrication With Trochoid Pump Normal Oil Pressure at Rated Engine Speed 45 71 psi 0 31 0 49 MPa 3 16 5 00 kgf cm2 With balancer 49 64 psi 0 34 0 44 MPa 3 47 4 49 kgf cm2 Without balancer 57 71 ps...

Page 139: ...g 749 7 lb 340 kg PTO Position Flywheel Side Direction of Rotation Counter clockwise Viewed From Flywheel Side Cooling System Liquid Cooled With Radiator Lubricating System Forced Lubrication With Trochoid Pump Normal Oil Pressure at Rated Engine Speed 45 71 psi 0 31 0 49 MPa 3 16 5 00 kgf cm2 With balancer 49 64 psi 0 34 0 44 MPa 3 47 4 49 kgf cm2 Without balancer 57 71 psi 0 39 0 49 MPa 3 98 5 0...

Page 140: ...SPECIFICATIONS 122 TNV Operation Manual ...

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