2 - 19
SPEC
TIGHTENING TORQUES
Exhaust pipe and exhaust valve
Bolt
M6
4
10
1.0
7.2
Exhaust valve and housing
Bolt
M6
3
10
1.0
7.2
EXUP pulley and arm shaft
Bolt
M5
2
5
0.5
3.6
Exhaust joint
Bolt
M4
4
3
0.3
2.2
Exhaust valve pipe
Bolt
M8
1
20
2.0
14
Air induction system pipe
Clamp
—
4
3.5
0.35
2.5
Crankcase (cylinder head)
Stud bolt
M10
10
10
1.0
7.2
E
Crankcase (upper and lower)
Bolt
M9
10
See NOTE.
E
Crankcase (upper and lower)
Bolt
M6
2
14
1.4
10
E
Crankcase (upper and lower)
Bolt
M6
14
12
1.2
8.7
E
Crankcase (upper and lower)
Bolt
M8
2
24
2.4
17
E
AC magneto cover
Bolt
M6
9
12
1.2
8.7
Drive sprocket cover
Bolt
M6
2
10
1.0
7.2
Drive sprocket cover
Bolt
M6
1
10
1.0
7.2
LT
Plate
Bolt
M6
1
10
1.0
7.2
Clutch cover
Bolt
M6
8
12
1.2
8.7
Pick up rotor cover
Bolt
M6
8
12
1.2
8.7
Shift shaft cover
Bolt
M6
5
12
1.2
8.7
Breather plate
Bolt
M6
5
10
1.0
7.2
LT
Timing mark accessing screw
Bolt
M8
1
15
1.5
11
Starter clutch idle gear shaft
Bolt
M6
1
10
1.0
7.2
Starter one-way clutch
Bolt
M6
3
12
1.2
8.7
LT
Clutch boss
Nut
M20
1
105
10.5
76
Use a lock
washer.
Clutch spring
Bolt
M6
6
8
0.8
5.8
Drive sprocket
Nut
M22
1
85
8.5
61
Use a lock
washer.
Main axle bearing housing
Screw
M6
3
12
1.2
8.7
LT
Shift lever stopper
Bolt
M6
2
10
1.0
7.2
LT
Stopper screw
Screw
M8
1
22
2.2
16
LT
Shift rod
Nut
M6
1
6.5
0.65
4.7
Left thread
Shift rod
Nut
M6
1
6.5
0.65
4.7
Shift rod joint
Bolt
M6
1
10
1.0
7.2
LT
Shift arm
Bolt
M6
1
10
1.0
7.2
AC magneto stator coil
Screw
M6
3
14
1.4
10
LT
ECU
Screw
M6
2
7
0.7
5.1
Neutral switch
—
M10
1
20
2.0
14
Pick up coil
Bolt
M6
2
10
1.0
7.2
LT
Thermo unit
—
M12
1
18
1.8
13
Item
Fastener
Thread
size
Q’ty
Tightening
torque
Remarks
Nm
m·kg
ft·lb
LT
Summary of Contents for YZF-R1P 2001-2003
Page 1: ......
Page 2: ......
Page 3: ...YZF R1P YZF R1PC SERVICEMANUAL LIT 11616 15 47 5PW 28197 10...
Page 4: ......
Page 9: ......
Page 78: ...2 28 SPEC COOLING SYSTEM DIAGRAMS 1 Radiator...
Page 83: ...2 33 SPEC LUBRICATION DIAGRAMS 1 Main axle 2 Oil delivery pipe 3 Drive axle...
Page 84: ...2 34 SPEC LUBRICATION DIAGRAMS 1 Cylinder head 2 Crankshaft...
Page 439: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN PRINTED IN U S A...