Yamaha YZF-R1P 2001-2003, Service Manual

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ELEC
ELECTRIC STARTING SYSTEM
5. Measure:
• brush length
a
Out of specification
→
Replace the brushes
as a set.
Brush length wear limit
3.65 mm (0.14 in)
6. Measure:
• brush spring force
Out of specification
→
Replace the brush
springs as a set.
7. Check:
• gear teeth
Damage/wear
→
Replace the gear.
EAS00772
ASSEMBLING THE STARTER MOTOR
1. Install:
• brush seat
1
NOTE:
_
Align the tab
a
on the brush seat with the slot
b
in the starter motor rear cover.
Brush spring force
5.28 ~ 7.92 N
(528 ~ 792 g, 19.01 ~ 28.51 oz)
2. Install:
• armature 1
3. Install:
• starter motor yoke
2
• O-rings
1
• starter motor rear cover
3
• bolts
NOTE:
Align the match marks
a
on the starter motor
yoke with the match marks
b
on the front and
rear covers.
New
T
R
.
.
5 Nm (0.5 m · kg, 3.6 ft· lb)