Yamaha YZF-R1P 2001-2003, Service Manual

Page: 97 / 439

3 - 2
CHK
ADJ
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
NOTE:
From 24,000 mi (37,000 km) or 36 months, repeat the maintenance intervals starting from 4,000 mi
(7,000 km) or 6 months.
NOTE:
●
Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be
cleaned with compressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
●
Hydraulic brake service
• After disassembling the brake master cylinders and calipers, always change the fluid. Regularly
check the brake fluid levels and fill the reservoirs as required.
• Every two years replace the internal components of the brake master cylinders and calipers, and
change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
●
Engine oil type
• Yamalube 4 (20W-40) or engine oil SAE 20W-40 (API SE) for temperatures of 5 °C (40 °F) or above.
• Yamalube 4 (10W-30) or engine oil SAE 10W-30 (API SE) for temperatures of 15 °C (60 °F) or below.
7 *
Control cables
(See page 3-57.) • Apply Yamaha chain and cable lube or
engine oil SAE 10W-30 thoroughly.
√ √ √ √ √ √
8 *
Swingarm pivot
bearing
(See page 4-71.)
• Check bearing assembly for looseness.
• Moderately repack with lithium-soap-based
grease every 16,000 mi (25,000 km) or
24 months.
√
√
Replace.
9 *
Rear suspension
link pivots
(See page 4-71.)
• Check operation.
• Correct if necessary.
√ √
10 *
Shock absorber
assembly
(See page 4-68.)
• Check operation and for oil leakage.
• Replace if necessary.
√ √ √ √ √
11 *
Front fork
(See page 3-48.) • Check operation and for oil leakage.
• Repair if necessary.
√ √ √ √ √
12 *
Steering bearings
(See page 3-45.)
• Check bearing assembly for looseness.
• Moderately repack with lithium-soap-based
grease every 16,000 mi (25,000 km) or
24 months.
√ √ √
√
Replace.
√
13
Brake and clutch
lever pivot shafts
(See page 3-57.)
• Apply chain lube or lithium-soap-based
grease lightly.
√ √ √ √ √ √
14
Brake pedal
(See page 3-57.) • Apply chain lube or lithium-soap-based
grease lightly.
√ √ √ √ √
15 *
Drive chain
(See page 3-43.)
• Check chain slack/alignment condition.
• Adjust and lubricate chain with Yamaha chain
and cable lube or engine oil SAE 10W-30
thoroughly.
Every 600 mi (1,000 km) or after washing the motorcycle
or riding in the rain.
16 *
Wheel bearings
(See page 4-3.)
• Check bearings for smooth operation.
√ √ √ √ √
17 *
Sidestand pivot
(See page 3-57.)
• Check operation.
• Apply chain lube or lithium-soap-based
grease lightly.
√ √ √ √ √
18 *
Sidestand switch
(See page 8-4.)
• Check and clean or replace if necessary.
√ √ √ √ √ √
19 *
Chassis fasteners
(See page 2-21.) • Check all chassis fittings and fasteners.
• Correct if necessary.
√ √ √ √ √
No. ITEM ROUTINE
INITIAL ODOMETER READINGS
600 mi
(1,000 km)
or
1 month
4,000 mi
(7,000 km)
or
6 months
8,000 mi
(13,000 km)
or
12 months
12,000 mi
(19,000 km)
or
18 months
16,000 mi
(25,000 km)
or
24 months
20,000 mi
(31,000 km)
or
30 months
GENERAL MAINTENANCE AND LUBRICATION CHART