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Jun./13/ 11
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Thank you for purchasing TAKEGAWA’s products. Please strictly follow the following instructions in installing this kit.
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Before fitting this kit, please be sure to check the contents of the kit. Should you have any questions about the products, please kindly contact your dealer.
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We do not take any responsibility for any accident or damage whatsoever arising from the use of the products not in conformity with the instructions in
the manual.
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We shall be held free from any kind of warranty whatsoever of products other than this product if the glitch takes place on the other products than
this one after the installation and use of this product.
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If you make modifications to the products, we shall be held free from any guarantee of the products.
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You are kindly requested not to contact us about the combination of our products with other manufacturers'.
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This kit is designed for exclusive use in the above-mentioned applicable models and frame numbers only. Please note that this kit cannot be mounted on
other types of motorcycles.
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Prepare the below-mentioned tools, etc. for the installation, and do the work carefully following the installation procedures. Besides, this instruction
manual, as well as HONDA's genuine service manual, is prepared with those persons in mind who have basic skills and knowledge. Therefore, we
recommend those who are technichally inexperienced or do not have enough tools to ask a technically-reliable specialist shop for the work.
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The cylinder and cylinder head gasket in this kit differ from genuine ones in thickness. Please take note these parts cannot be used in combination with
other manufacturers’ parts as well as genuine parts. And please use our parts for repairs.
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Bolts, nuts and dowel pins are to be reused except for severely worn or damaged ones, which please do replace with new ones.
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If you use a stock carburetor, do not remove an air cleaner box or an air cleaner element. If you change the carburetor, please reset the setting to match
each product. Disregarding of these instructions will result in engine troubles, leading to serious accidents.
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Always use premium unleaded petrol.
Please read the following before the installation
Item No.
Applicable models
Frame Nos
:
01‑05‑3007
D-KIT
:Monkey R / RT
:AB22-1000017
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Cautions for fuel
This S Stage kit is so designed to achieve a higher compression ratio than stock engines. So, high-octane gasoline should
always be used. In case regular gasoline is used, abnormal combustion will take place, and the engine cannot achieve its
original performance. Moreover, it is highly likely that the piston will be damaged, leading to a serious failure of a motorcycle.
Before installing this kit, make sure that no regular gasoline remains in the fuel tank. In case regular gasoline is remaining in the
fuel tank, do replace it with high-octane gasoline.
Cautions for a spark plug
Be sure to replace a spark plug with C8HSA (NGK) or U24FS-U(DENSO). In case of a resistor spark plug, change the plug to
CR8HSA (NGK) or U24FSR-U(DENSO). Determine the heat value of a spark plug depending on how much it is burnt.
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Always try to drive your motorcycle at a legal speed, abiding by the laws.
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Work only when the engine and the muffler are cool. (Otherwise, you will burn yourself.)
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Prepare right tools for the work. (Otherwise, improper work could cause breakage of parts or injuries to yourself.)
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Always use a torque wrench to screw bolts and nuts tight and securely to the specified torque.
(Improper torque could cause these parts to get damaged or fall off.)
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As some products and frames have sharp edges or protruding portions, please work with your hands protected. (Otherwise, you will suffer injuries.)
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Before riding, always check every section for slack in parts like screws. If you find slack ones, screw them securely up to the specified torque.
(Or improper torque may cause parts to come off.)
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Screw fully the cylinder head to the specified torque.
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Always use new gaskets, and packings. And check those parts to be reused for wear and damage. If you find wear or damage, replace them with
new ones.
The following show the envisioned possibility of injuries to human bodies and property damage as a result of disregarding the following
cautions.
Caution
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Always start the engine in a well-ventilated place, and do not turn the engine on in an airtight place.
(Otherwise, you will suffer from carbon monoxide poisoning.)
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When you notice something abnormal with your motorcycle while riding down a road, stop riding immediately and park your motorcyle in a safe place.
(Otherwise, the abnormaility could lead to accidents.)
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Before doing work, make sure your bike is secure on level ground for the sake of safe work.
(Otherwise, your motorcycle could overturn and injure you while you are working.)
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Check or perform maintenance of parts correctly according to the procedures in the instruction manual or a service manual.
(Improper checking or maintenance could lead to accidents.)
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If you find damaged parts when checking and performing maintenance of your motorcycle, do not use these parts any longer, and replace them with
new ones. (The continued use of these damaged parts could lead to accidents.)
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As gasoline is highly flammable, never place it close to fire. Make sure that nothing flammable is near the gasoline. Since vaporized accumulation of
gasoline is at high risk of explosion, work in a well-ventilated place.
The following show the envisioned possibility of human death or serious injuries to human bodies as a result of disregarding the following
cautions.
Warning
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Please note that, in some cases, the illustrations and photos may vary from the actual hardware.
S-Stage V KIT
only for Monkey R Instruction Manual
Now kit is available from us which can bore up to 88cc with a normal 55cc cylinder head installed. Thus,
with this kit you can enjoy the feeling of a heavy engine.
We have developed this kit as a street youth kit
which you can assemble as easily as a plastic model and with which you can study the engine structure.