–8–
EBA00011
YFZ350S
SETUP AND PREDELIVERY CHECKLIST
NOTE:
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Check the following items again after setup and predelivery service have been completed.
A: INSTALLATION OF THE PARTS INCLUDED IN THE CRATE
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Front shock absorbers
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Footboards and foot protectors (left and right)
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Front wheels
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Swingarm guard
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Rear wheels
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Tail/brake light lens unit
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Handlebar
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Owner’s tool kit and owner’s manual
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Front brake master cylinder
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Seat
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Cable ties (handlebar)
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Front reflectors (For CDN and Europe)
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Handlebar cover
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Rear reflectors (For CDN and Europe)
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Rear fender
B: TIGHTENING TORQUE OF EACH PART
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Front shock absorber and frame
45 Nm (4.5 m · kg, 32 ft · lb)
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Front shock absorber and lower arm
45 Nm (4.5 m · kg, 32 ft · lb)
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Front wheel and front wheel hub
45 Nm (4.5 m · kg, 32 ft · lb)
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Rear axle and rear wheel hub
120 Nm (12.0 m · kg, 85 ft · lb)
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Steering shaft and handlebar holder
23 Nm (2.3 m · kg, 17 ft · lb)
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Front brake master cylinder and holder
7 Nm (0.7 m · kg, 5.1 ft · lb)
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Rear fender and frame
7 Nm (0.7 m · kg, 5.1 ft · lb)
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Footrest and footboard
15 Nm (1.5 m · kg, 11 ft · lb)
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Foot protector and rear fender
7 Nm (0.7 m · kg, 5.1 ft · lb)
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Rear fender stay and foot protector
7 Nm (0.7 m · kg, 5.1 ft · lb)
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Swingarm guard and swingarm
28 Nm (2.8 m · kg, 20 ft · lb)
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Rear bumper and tail/brake light bracket
7 Nm (0.7 m · kg, 5.1 ft · lb)
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Tail/brake light lens unit and tail/brake light bracket 7 Nm (0.7 m · kg, 5.1 ft · lb)
C: ROUTING OF WIRE, CABLES, ETC.
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Front brake hose
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Throttle switch lead
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Handlebar switch lead
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Main switch lead
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Parking brake switch lead
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Fuel tank breather hose
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Front brake light switch lead
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Tail/brake light lead
D: ADJUSTMENTS
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Checking the tire pressure
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Checking the brake fluid level
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Draining the fuel
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Adjusting the clutch cable
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Checking the coolant level
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Bleeding the hydraulic brake system
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Adjusting the engine idling speed
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Adjusting the parking brake system
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Checking the transmission oil level
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Adjusting the drive chain slack
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Adjusting the throttle lever free play
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Adjusting the rear shock absorber
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Adjusting the rear brake
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Adjusting the front shock absorbers
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Adjusting the rear brake light switch
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Adjusting the headlight beams
E: FUNCTION AND PERFORMANCE
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Check the function of headlights and tail/brake
light.
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Check engine for irregular noise. (Yes/No)
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Check for exhaust leak. (Yes/No)
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Check the brake feeling.
