Yamaha Star XV19MY Owner'S Manual Download

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TABLE OF CONTENTS

LOCATION OF IMPORTANT
LABELS

.............................................1-1

SAFETY INFORMATION

..................2-1

DESCRIPTION

..................................3-1

Left view ..........................................3-1
Right view ........................................3-2
Controls and instruments.................3-3

INSTRUMENT AND CONTROL
FUNCTIONS

.......................................4-1

assembly ...................................4-15

EXUP system  ...............................4-16
Sidestand ......................................4-16
Ignition circuit cut-off system  ........4-17
Auxiliary DC connector  .................4-19

FOR YOUR SAFETY –
PRE-OPERATION CHECKS

............. 5-1

Pre-operation check list .................. 5-2

OPERATION AND IMPORTANT
RIDING POINTS

................................. 6-1

Starting the engine ......................... 6-1
Shifting ........................................... 6-2
Engine break-in .............................. 6-3
Parking ........................................... 6-4

PERIODIC MAINTENANCE AND
ADJUSTMENT

................................... 7-1

Owner’s tool kit ............................... 7-2
Periodic maintenance chart for the

emission control system ............. 7-3

General maintenance and

lubrication chart .......................... 7-4

Checking the spark plugs  ............... 7-8
Canister (for California only)  .......... 7-9
Engine oil and oil filter cartridge  ..... 7-9
Transfer case oil ........................... 7-13
Air filter element  ........................... 7-13
Checking the throttle cable free

play ........................................... 7-13

Valve clearance ............................ 7-14
Tires ............................................. 7-14
Cast wheels .................................. 7-16
Clutch lever .................................. 7-16
Adjusting the rear brake light

switch ........................................ 7-16

Checking the front and rear brake

pads .......................................... 7-17

Checking the brake and clutch

fluid levels ................................. 7-17

Changing the brake and clutch

fluids ......................................... 7-19

Drive belt slack ............................ 7-19
Checking and lubricating the

cables ....................................... 7-20

Checking and lubricating the

throttle grip and cable ............... 7-20

Checking and lubricating the

brake and shift pedals .............. 7-20

Checking and lubricating the

brake and clutch levers ............ 7-21

Checking and lubricating the

sidestand .................................. 7-22

Lubricating the rear suspension ... 7-22
Checking the front fork ................. 7-22
Checking the steering  .................. 7-23
Checking the wheel bearings ....... 7-23
Battery ......................................... 7-24
Replacing the fuses  ..................... 7-25
Replacing a headlight bulb  .......... 7-26
Tail/brake light  ............................. 7-28
Replacing a turn signal light

bulb ........................................... 7-29

License plate light  ........................ 7-29
Supporting the motorcycle  ........... 7-29
Troubleshooting ........................... 7-30
Troubleshooting chart  .................. 7-31

U1D713E0.book Page 1 Thursday, May 8, 2008 4:19 PM

Summary of Contents for Star XV19MY

Page 1: ...1D7 28199 13 XV19SY C XV19MY C OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 22 32 ...

Page 2: ...EAU10042 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U1D713E0 book Page 1 Thursday May 8 2008 4 19 PM ...

Page 3: ... To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discr...

Page 4: ...bey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE TIP U1D713E0 book Page 1 ...

Page 5: ...amaha Motor Corporation U S A 1st edition April 2008 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 22 32 U1D713E0 book Page 2 Thursday May 8 2008 4 19 PM ...

Page 6: ...n chart 7 4 Checking the spark plugs 7 8 Canister for California only 7 9 Engine oil and oil filter cartridge 7 9 Transfer case oil 7 13 Air filter element 7 13 Checking the throttle cable free play 7 13 Valve clearance 7 14 Tires 7 14 Cast wheels 7 16 Clutch lever 7 16 Adjusting the rear brake light switch 7 16 Checking the front and rear brake pads 7 17 Checking the brake and clutch fluid levels...

Page 7: ... 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Reporting safety defects 10 3 Motorcycle noise regulation 10 4 Maintenance record 10 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 10 7 YAMAHA EXTENDED SERVICE Y E S 10 9 U1D713E0 book Page 2 Thursday May 8 2008 4 19 PM ...

Page 8: ...ur vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer U1D713E0 book Page 1 Thursday May 8 2008 4 19 PM ...

Page 9: ...LOCATION OF IMPORTANT LABELS 1 2 1 4 5 1 2 3 California only PREMIUM UNLEADED GASOLINE ONLY 91 Min Pump Octane R M 2 5PW 2415E 11 U1D713E0 book Page 2 Thursday May 8 2008 4 19 PM ...

Page 10: ... passenger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution whe...

Page 11: ...ld contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The en...

Page 12: ...s of the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres sure of your tires Never attach an...

Page 13: ...eight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac cessories ma...

Page 14: ...k page 4 13 4 Main fuse page 7 25 5 Battery page 7 24 6 Owner s tool kit page 7 2 7 License plate light page 7 29 8 Tail brake light page 7 28 9 Engine oil drain bolt B crankcase page 7 9 10 Engine oil drain bolt A crankcase page 7 9 11 Shift pedal page 4 9 U1D713E0 book Page 1 Thursday May 8 2008 4 19 PM ...

Page 15: ... 25 5 Engine oil filler cap page 7 9 6 Fuel tank cap page 4 10 7 Front brake fluid reservoir page 7 17 8 Brake pedal page 4 10 9 Rear brake light switch page 7 16 10 Engine oil filter cartridge page 7 9 11 Engine oil drain bolt oil tank page 7 9 12 Shock absorber assembly spring preload adjusting nut page 4 15 U1D713E0 book Page 2 Thursday May 8 2008 4 19 PM ...

Page 16: ...h lever page 4 9 2 Left handlebar switches page 4 7 3 Multi function meter unit page 4 3 4 Main switch steering lock page 4 1 5 Right handlebar switches page 4 7 6 Throttle grip page 7 13 7 Brake lever page 4 10 U1D713E0 book Page 3 Thursday May 8 2008 4 19 PM ...

Page 17: ...e headlight comes on automatically when the engine is started and stays on until the key is turned to OFF even if the engine stalls EAU10661 OFF All electrical systems are off The key can be removed WARNING EWA10061 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU10681 LOCK The...

Page 18: ...approximately 3 0 L 0 79 US gal 0 66 Imp gal When this occurs refuel as soon as possible The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds and then go off have a Yamaha dealer check the elec trical circuit TIP This model is also equipped with a self diagnosis device for the fuel level de tection circuit If a ...

Page 19: ...it Changing settings while riding can distract the operator and increase the risk of an accident The multi function meter unit is equipped with the following a speedometer which shows the riding speed a tachometer which shows the en gine speed a fuel gauge an odometer which shows the to tal distance traveled two tripmeters which show the distance traveled since they were last set to zero a fuel re...

Page 20: ... to monitor the engine speed and keep it within the ideal power range When the key is turned to ON the ta chometer needle will sweep once across the r min range and then return to zero r min in order to test the electri cal circuit NOTICE ECA10031 Do not operate the engine in the ta chometer red zone Red zone 5000 r min and above 1 SELECT switch 1 Reset switch 1 Speedometer 1 Tachometer 2 Tachomet...

Page 21: ...IP 2 and the clock mode in the following order ODO TRIP 1 TRIP 2 Clock ODO If the fuel level warning light comes on see page 4 2 the odometer display will automatically change to the fuel re serve tripmeter mode F TRIP and start counting the distance traveled from that point In that case push the SELECT switch to switch the display between the various tripmeter odome ter and clock modes in the fol...

Page 22: ...e the code number and then have a Yamaha dealer check the vehicle NOTICE ECA11590 If the display indicates an error code the vehicle should be checked as soon as possible in order to avoid engine damage Brightness control mode The brightness can be adjusted for the following the multi function meter unit panel item number 1 the LCD item number 2 the speedometer tachometer and the fuel gauge needle...

Page 23: ... Adjust the brightness level of the speedometer tachometer and the fuel gauge needles by pushing the reset switch 7 Push the SELECT switch The odometer tripmeter clock dis play will return to the prior mode EAU12347 Handlebar switches Left 1 LCD 2 Item number 3 Brightness level 1 Speedometer needle 2 Tachometer needle 3 Fuel gauge needle 4 Item number 5 Brightness level 1 Dimmer switch 2 Turn sign...

Page 24: ...s this switch to sound the horn EAU12660 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU38331 Light switch for optional lights This model can be equipped with op tional lights available at a Yamaha dealer Push this switch to the left to turn the...

Page 25: ...ar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 4 17 EAU12880 Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears...

Page 26: ...on the brake pedal EAU13121 Fuel tank cap To remove the fuel tank cap Slide the lock cover open insert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and the fuel tank cap can be removed To install the fuel tank cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the mark facing forward 1 Brake lever 1 Brake pedal 1 F...

Page 27: ...ever refuel while smoking or while in the vi cinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up any spilled fu...

Page 28: ...he ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems EAU13432 Catalytic converter This model is equipped with a catalytic converter in the exhaust system WARNING EWA10861 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle n...

Page 29: ... turn it counterclockwise 2 While holding the key in that posi tion lift the front of the seat up and then pull the seat off To install the rider seat 1 Insert the projection on the rear of the seat into the seat holder as shown 2 Push the front of the seat down to lock it in place 3 Remove the key TIP Make sure that the seat is properly se cured before riding 1 Seat lock 2 Unlock 1 Projection 2 S...

Page 30: ...of the vehicle and then install the rid er seat WARNING Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of control and possibly an acci dent EWA10161 NOTICE Be sure to place the helmet on the left side of the vehicle Some helmets may contact the muffler when placed on the right side be cause of their size or shape ECA15331 To release the helmet ...

Page 31: ...it which was handed out separately at the purchase of the vehicle The spring preload setting is determined by measuring dis tance A shown in the illustra tion The shorter distance A is the higher the spring preload the longer distance A is the lower the spring preload With each complete turn of the ad justing nut distance A is changed by 2 0 mm 0 08 in 3 Tighten the locknut to the specified torque...

Page 32: ...otor NOTICE ECA10191 The EXUP system has been set and extensively tested at the Yamaha factory Changing these settings without sufficient technical knowledge may result in poor performance of or dam age to the engine If the EXUP system cannot be heard when the main switch is turned on have a Yamaha deal er check it EAU15301 Sidestand The sidestand is located on the left side of the frame Raise the...

Page 33: ...s It prevents starting when the trans mission is in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear and the sid estand is moved down Periodically check the operation of the ignition circuit cut off system...

Page 34: ... 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch sw...

Page 35: ...ever exceed 36 W 3 A otherwise the battery may discharge WARNING EWA12531 To prevent electrical shock or short circuiting make sure that the cap is installed when the auxiliary DC con nector is not being used A 12 V accessory connected to the auxiliary DC connector under the rider seat can be used when the key is in the ON position 1 Auxiliary DC connector U1D713E0 book Page 19 Thursday May 8 2008...

Page 36: ...ed in the Owner s Manual WARNING EWA11151 Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage Do not operate the vehicle if you find any problem If a problem cannot be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Before using this vehicle check the following points U1D713E0 book Page 1...

Page 37: ...to specified level Check hydraulic system for leakage 7 17 7 17 Rear brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 7 17 7 17 Clutch Check operation If soft or spongy have Yamaha dealer bleed ...

Page 38: ...lutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 7 21 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 7 22 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignitio...

Page 39: ...revent the engine from starting even though the engine will crank when pushing the start switch EAU16244 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The transmission is in gear with the clutch lever pulled and the sid estand up See page 4 17 for more informa tion 1 Tu...

Page 40: ... shown in the il lustration TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubrica...

Page 41: ...ts The recommended shift points during acceleration and deceleration are shown in the table below EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The ...

Page 42: ...cle EAU17213 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10311 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass...

Page 43: ...running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 1 for more in formation about carbon monox ide EAU17302 Emission controls not only function to ensure cleaner air but are also vital to pro...

Page 44: ... the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit U1D713E0 book Page 2 Thursday May 8 20...

Page 45: ...fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Adjust if necessary Every 16000 mi 25000 km 4 Crankcase breather system Check breather hose for cracks or damage Replace if necessary 5 Fuel injection Adjust synchro...

Page 46: ... if necessary 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Brake hoses Check for cracks or damage Replace Every 4 years 6 Wheels Check runout and for damage Replace if necessary 7 Tires Check tread depth and for dam age Replace if necessary Check air p...

Page 47: ...pply lithium soap based grease lightly 15 Clutch lever pivot shaft Apply silicone grease lightly 16 Shift pedal pivot shaft Apply lithium soap based grease lightly 17 Sidestand pivot Check operation Apply lithium soap based grease lightly 18 Sidestand switch Check operation and replace if necessary 19 Front fork Check operation and for oil leak age Replace if necessary No ITEM ROUTINE INITIAL ODOM...

Page 48: ...hereafter every 16000 mi 25000 km or 24 months Change Change 25 Front and rear brake switches Check operation 26 Control cables Apply Yamaha chain and cable lube or engine oil thoroughly 27 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 28 Lights signals and switches Check operation Adjus...

Page 49: ...more frequently when riding in unusually wet or dusty areas Hydraulic brake and clutch systems After disassembling the brake or clutch master cylinders caliper cylinders or clutch release cylinder always change the fluid Regularly check the brake and clutch fluid levels and fill the reservoirs as required Replace the oil seals on the inner parts of the brake or clutch master cylinders caliper cyli...

Page 50: ...d be operating im properly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the s...

Page 51: ...el 1 Place the vehicle on a level sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Remove the rider seat See page 4 13 3 Start the engine warm it up until the engine oil has reached a nor mal temperature of 60 C 140 F let it continue to idle for ten sec onds and then turn the engine off TIP To achieve the proper engine oil tem perature for an a...

Page 52: ... the engine is run ning To change the engine oil with or without oil filter cartridge replace ment 1 Place the vehicle on a level sur face 2 Remove the rider seat See page 4 13 3 Start the engine warm it up for several minutes and then turn it off 4 Place an oil pan under the oil tank to collect the used oil 5 Remove the engine oil filler cap and drain bolt to drain the oil from the oil tank 6 Pla...

Page 53: ...ter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 11 Install the engine oil drain bolts and then tighten them to the spec ified torques 1 Oil filter cartridge 2 Oil filter wrench 1 O ring 1 Oil filter cartridge 2 Torque wrench Tightening torque Oil filter cartridge 17 Nm 1 7 m kgf 12 ft lbf Tightening torques Engine oil drain bolt A crankcase ...

Page 54: ...not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the oil tank 15 Install the engine oil filler cap 16 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking i...

Page 55: ...e periodic mainte nance and lubrication chart EAU36762 Air filter element The air filter element must be replaced at the intervals specified in the periodic maintenance and lubrication chart Have a Yamaha dealer replace the air filter element EAU21382 Checking the throttle cable free play The throttle cable free play should mea sure 4 0 6 0 mm 0 16 0 24 in at the throttle grip Periodically check t...

Page 56: ... im proper tire pressure may cause se vere injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10511 N...

Page 57: ...t to a Yamaha dealer Tire information This motorcycle is equipped with cast wheels and tubeless tires WARNING EWA10461 The front and rear tires should be of the same make and design other wise the handling characteristics of the vehicle may be different which could lead to an accident After extensive tests only the tires list ed below have been approved for this model by Yamaha Motor Co Ltd 1 Tire...

Page 58: ...ting the clutch lever free play is not needed However it is necessary to check the clutch fluid level and check the hydraulic system for leakage before each ride If the clutch lever free play does become excessive and shifting becomes rough or clutch slippage occurs causing poor acceler ation there may be air in the clutch sys tem If there is air in the hydraulic system have a Yamaha dealer bleed ...

Page 59: ...heck the wear indicator grooves If a brake pad has worn to the point that the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22500 Rear brake pads Check each rear brake pad for damage and measure the lining thickness If a brake pad is damaged or if the lining thickness is less than 0 8 mm 0 03 in have a Yamaha dealer replace the brake pads a...

Page 60: ...of each reservoir is level Use only the recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking or clutch performance Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking or clutch per formance Be careful that water does not en ter the brake or clutch fluid reser voir when refil...

Page 61: ...ified in the periodic maintenance and lubri cation chart EAU38410 To check the drive belt slack 1 Place the vehicle on the sidestand 2 Note the current position of the drive belt using the marks near the drive belt check hole TIP The marks near the drive belt check hole are 5 0 mm 0 2 in apart 3 Note the position of the drive belt with a force of 45 N 4 5 kgf 10 lbf applied to the belt with a belt...

Page 62: ... with cable movement Replace damaged cables as soon as possi ble to prevent unsafe conditions EWA10711 EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated at the intervals specified in the periodic maintenance chart EAU44271 Checking and lubricating the brake and shift pedals...

Page 63: ...vers Brake lever Clutch lever The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease Recommended lubricant Silicone grease U1D713E0 book Page 21 Thursday May 8 2008 4 19 PM ...

Page 64: ... the periodic maintenance and lubrication chart EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it i...

Page 65: ...off the ground See page 7 29 for more information WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10751 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steering EAU23290 Checking the wheel bearings The front and rear wheel bearings must be c...

Page 66: ...pro vide sufficient ventilation when charging it in an enclosed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories To store the battery 1 If the ve...

Page 67: ...e individual circuits are located under the rider seat See page 4 13 If a fuse is blown replace it as follows 1 Turn the key to OFF and turn off the electrical circuit in question 2 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibl...

Page 68: ...transpar ency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified Specified fuses Main fuse 50 0 A...

Page 69: ... the high beam headlight bulb 1 Remove the headlight bulb holder cover by turning it counterclock wise 2 Disconnect the headlight coupler and then unhook the headlight bulb holder 3 Remove the burnt out bulb 1 Do not touch the glass part of the bulb 1 Bolt 2 Headlight body cover 1 Coupler 1 Screw 1 Headlight bulb holder cover 1 Headlight coupler 2 Headlight bulb holder U1D713E0 book Page 27 Thursd...

Page 70: ...stall a new bulb by turning it clockwise 3 Connect the headlight coupler Installing the headlight unit 1 Install the headlight unit by install ing the screws 2 Connect the coupler to the head light body cover 3 Install the headlight body cover by installing the bolts 4 Have a Yamaha dealer adjust the headlight beam if necessary EAU24181 Tail brake light This model is equipped with an LED type tail...

Page 71: ...Supporting the motorcycle Since this model is not equipped with a centerstand follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front...

Page 72: ...al systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills WARNING EW...

Page 73: ...e vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly ...

Page 74: ...er the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets the drive belt and wheel axles Al...

Page 75: ...ore easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads TIP Salt sprayed on roads in the winter may remain w...

Page 76: ... wax to the drive belt Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for advice on what products to use EAU26281 Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover NOT...

Page 77: ...park plugs and then install the spark plugs and the spark plug caps 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires...

Page 78: ...idge replacement 4 90 L 5 18 US qt 4 31 Imp qt Transfer gear oil Type SAE 80 API GL 4 Hypoid gear oil Quantity 0 55 L 0 58 US qt 0 48 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Premium unleaded gasoline only Fuel tank capacity 17 0 L 4 49 US gal 3 74 Imp gal Fuel reserve amount 3 0 L 0 79 US gal 0 66 Imp gal Fuel injection Throttle body Manufacturer MIKUNI ...

Page 79: ...41 psi Front wheel Wheel type Cast wheel Rim size 18M C x MT4 00 Rear wheel Wheel type Cast wheel Rim size 17M C x MT5 50 Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake Operation Right foot operation Recommended fluid DOT 4 Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel ...

Page 80: ...cator light LED Turn signal indicator light LED Fuel level warning light LED Engine trouble warning light LED Fuses Main fuse 50 0 A Headlight fuse 20 0 A Taillight fuse 10 0 A Signaling system fuse 10 0 A Ignition fuse 25 0 A ECU Electronic Control Unit fuse 10 0 A Fuel injection system fuse 15 0 A Auxiliary DC connector fuse 3 0 A Backup fuse 10 0 A U1D713E0 book Page 3 Thursday May 8 2008 4 19 ...

Page 81: ...dentification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and...

Page 82: ...bel is affixed to the frame under the rider seat See page 4 13 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 1 Model label U1D713E0 book Page 2 Thursday May 8 2008 4 19 PM ...

Page 83: ...n and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 400 Sev...

Page 84: ...hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc ...

Page 85: ...minder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km...

Page 86: ...ORMATION 10 6 10 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U1D713E0 book Page 6 Thursday May 8 2008 4 19 PM ...

Page 87: ...or warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha...

Page 88: ...ny later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVICE If your machine requires wa...

Page 89: ...red repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towin...

Page 90: ...cked protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 U1D713E0 book Page 10 Thursday May 8 2008 4 19 PM ...

Page 91: ... 1 L Labels location 1 1 License plate light 7 29 Light switch for optional lights 4 8 M Main switch steering lock 4 1 Maintenance and lubrication periodic 7 4 Maintenance emission control system 7 3 Maintenance record 10 5 Matte color caution 8 1 Model label 10 2 Multi function meter unit 4 3 N Neutral indicator light 4 2 Noise regulation 10 4 P Parking 6 4 Part locations 3 1 Pre operation check ...

Page 92: ...INDEX V Valve clearance 7 14 Vehicle identification number 10 1 W Warranty extended 10 9 Warranty limited 10 7 Wheel bearings checking 7 23 Wheels 7 16 U1D713E0 book Page 2 Thursday May 8 2008 4 19 PM ...

Page 93: ...U1D713E0 book Page 3 Thursday May 8 2008 4 19 PM ...

Page 94: ...PRINTED IN JAPAN 2008 05 0 5 2 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD ...

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Yamaha Star XV19MY, Owner'S Manual

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