5-22
VALVES AND VALVE SPRINGS
ENG
EAS30283
REMOVING THE VALVES
The following procedure applies to all of the
valves and related components.
TIP
Before removing the internal parts of the cylinder
head (e.g., valves, valve springs, valve seats),
make sure the valves properly seal.
1. Check:
• Valve sealing
Leakage at the valve seat
→
Check the valve
face, valve seat, and valve seat width.
Refer to “CHECKING THE VALVE SEATS”
on page 5-23.
a. Pour a clean solvent “a” into the intake and
exhaust ports.
b. Check that the valves properly seal.
TIP
There should be no leakage at the valve seat “1”.
2. Remove:
• Valve cotters “1”
TIP
Remove the valve cotters by compressing the
valve spring with the valve spring compressor
and the valve spring compressor attachment “2”.
3. Remove:
• Upper spring seat “1”
• Valve spring “2”
• Valve “3”
• Valve stem seal “4”
• Lower spring seat “5”
TIP
Identify the position of each part very carefully so
that it can be reinstalled in its original place.
EAS30284
CHECKING THE VALVES AND VALVE
GUIDES
The following procedure applies to all of the
valves and valve guides.
1. Measure:
• Valve-stem-to-valve-guide clearance
Out of specification
→
Replace the valve
guide.
Valve spring compressor
YSST-603
(90890-04019)
Valve spring compressor attach-
ment
YSST-603 A
(90890-04109)
G088958
• Valve-stem-to-valve-guide clearance =
Valve guide inside diameter “a” -
Valve stem diameter “b”
Valve-stem-to-valve-guide clear-
ance (intake)
Limit
0.080 mm (0.0032 in)
Valve-stem-to-valve-guide clear-
ance (exhaust)
Limit
0.100 mm (0.0039 in)
1
2
4
3
5
BCWF8197E0.book Page 22 Thursday, November 18, 2021 9:18 AM
Summary of Contents for R15 2022
Page 6: ...BCWF8197E0 book Page 2 Thursday November 18 2021 9 18 AM...
Page 56: ...1 49 GEN INFO SPECIAL TOOLS BCWF8197E0 book Page 49 Thursday November 18 2021 9 18 AM...
Page 109: ...2 52 CABLE ROUTING SPEC ABS System BCWF8197E0 book Page 52 Thursday November 18 2021 9 18 AM...
Page 142: ...3 30 ELECTRICAL SYSTEM CHK ADJ BCWF8197E0 book Page 30 Thursday November 18 2021 9 18 AM...
Page 308: ...5 71 TRANSMISSION ENG BCWF8197E0 book Page 71 Thursday November 18 2021 9 18 AM...
Page 330: ...7 11 THROTTLE BODY FI BCWF8197E0 book Page 11 Thursday November 18 2021 9 18 AM...
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Page 344: ...8 11 CHARGING SYSTEM ELEC BCWF8197E0 book Page 11 Thursday November 18 2021 9 18 AM...
Page 348: ...8 15 LIGHTING SYSTEM ELEC BCWF8197E0 book Page 15 Thursday November 18 2021 9 18 AM...
Page 360: ...8 27 COOLING SYSTEM ELEC BCWF8197E0 book Page 27 Thursday November 18 2021 9 18 AM...
Page 488: ...8 155 ELECTRICAL COMPONENTS ELEC BCWF8197E0 book Page 155 Thursday November 18 2021 9 18 AM...
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