5-48
CLUTCH
ENG
TIP
While holding the clutch boss “2” with the clutch
hub holder “3”, tighten the clutch boss nut.
5. Bend the lock washer tab along a flat side of
the nut.
6. Lubricate:
• Friction plates
• Clutch plates
(with the recommended lubricant)
7. Install:
• Friction plate “3” (Black color thicker width)
• Clutch plate “b” (Thicker width)
• Friction plate “2” (Brown color - Thinner
width)
• Clutch plate “a” (Thinner width)
• Friction plate “1” (Black color - Thinner width)
TIP
First, install a friction plate and then alternate be-
tween a clutch plate and a friction plate.
8. Lubricate:
• Bearing
• Oil seal
• Clutch push lever
9. Install:
• Bearing
• Oil seal
• Lock
• Clutch push lever along with spring
10.Lubricate:
• Long push rod
• Ball
11.Install:
• Long push rod
• Ball
12.Install:
• Pressure plate
• Clutch springs “1”
• Clutch spring bolts “2”
13.Adjust:
• Clutch mechanism free play
a. Check that projection “a” on the clutch
push lever “1” aligns with mark “b” shown
on the crankcase in the illustration by
pushing the clutch push lever manually in
direction “c” until it stops.
b. If projection “a” is not aligned with mark
“b”, align them as follows:
T
R
.
.
Clutch boss nut
70 N·m (7.0 kgf·m, 52 lb·ft)
Clutch hub holder
YSST-733A
(90890-04086)
Recommended lubricant
Engine oil
3
b
2
a
1
T
R
.
.
Clutch spring bolt
12 N·m (1.2 kgf·m, 8.9 lb·ft)
FR
OUT
b
a
1
c
BCWF8197E0.book Page 48 Thursday, November 18, 2021 9:18 AM
Summary of Contents for R15 2022
Page 6: ...BCWF8197E0 book Page 2 Thursday November 18 2021 9 18 AM...
Page 56: ...1 49 GEN INFO SPECIAL TOOLS BCWF8197E0 book Page 49 Thursday November 18 2021 9 18 AM...
Page 109: ...2 52 CABLE ROUTING SPEC ABS System BCWF8197E0 book Page 52 Thursday November 18 2021 9 18 AM...
Page 142: ...3 30 ELECTRICAL SYSTEM CHK ADJ BCWF8197E0 book Page 30 Thursday November 18 2021 9 18 AM...
Page 308: ...5 71 TRANSMISSION ENG BCWF8197E0 book Page 71 Thursday November 18 2021 9 18 AM...
Page 330: ...7 11 THROTTLE BODY FI BCWF8197E0 book Page 11 Thursday November 18 2021 9 18 AM...
Page 333: ...BCWF8197E0 book Page 2 Thursday November 18 2021 9 18 AM...
Page 344: ...8 11 CHARGING SYSTEM ELEC BCWF8197E0 book Page 11 Thursday November 18 2021 9 18 AM...
Page 348: ...8 15 LIGHTING SYSTEM ELEC BCWF8197E0 book Page 15 Thursday November 18 2021 9 18 AM...
Page 360: ...8 27 COOLING SYSTEM ELEC BCWF8197E0 book Page 27 Thursday November 18 2021 9 18 AM...
Page 488: ...8 155 ELECTRICAL COMPONENTS ELEC BCWF8197E0 book Page 155 Thursday November 18 2021 9 18 AM...
Page 495: ...BCWF8197E0 book Page 1 Thursday November 18 2021 9 18 AM...
Page 496: ...1Y245 SM 01 1578 10 21 E BCW F8197 E0 BCWF8197E0 book Page 2 Thursday November 18 2021 9 18 AM...